John Deere Combines W540 W550 W650 W660 T550 T560 T660 T670 Diagnosis & Tests Workshop Repair Manual TM404119 PDF - MJODTM404119.zip
A full Diagnostic Tests guide paired with Electrical Wiring Diagrams covering John Deere Wide Cab Combines W540, W550, W650, W660, T550, T560, T660, and T670, World-Wide Edition (S.N. MY2012-MY2013). It contains every piece of service data needed to keep, troubleshoot, and repair these machines the way a professional technician would.
Inside the John Deere W540, W550, W650, W660, T550, T560, T660, and T670 combine Operation & Tests workshop manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM404119 - John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670 Technical Manual (Diagnosis & Tests).pdf
TM404119 - John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670 Technical Manual (Diagnosis & Tests).epub
Total Pages: 7,473 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Combine and Component Identification
Standard Torque Values
Specifications
Diagnostic Trouble Codes
Accessing Diagnostic Trouble Codes and Addresses
ATC - Diagnostic Trouble Codes
CAB - Diagnostic Trouble Codes
CRU - Diagnostic Trouble Codes
CSM - Diagnostic Trouble Codes
ECU Levels 21 and 22 - iT4 Engines - Diagnostic Trouble Codes
ECU - Non-iT4 Engines - Diagnostic Trouble Codes
HMM - Diagnostic Trouble Codes
JDL - Diagnostic Trouble Codes
LC1 - Diagnostic Trouble Codes
LC2 - Diagnostic Trouble Codes
MHC - Diagnostic Trouble Codes
PDU - Diagnostic Trouble Codes
PTP - Diagnostic Trouble Codes
RC1 - Diagnostic Trouble Codes
SCL - Diagnostic Trouble Codes
SDU - Diagnostic Trouble Codes
SFC - Diagnostic Trouble Codes
SSU - Diagnostic Trouble Codes
VCM - Diagnostic Trouble Codes
VTi - Diagnostic Trouble Codes
Observable Symptoms
Engine System
Air Intake and Cooling Systems
Electrical System
Electrical Control Units
Drives
Steering and Brakes
Hydraulic System
Main Gearcase
Cab-Open Operator Station
Engine System
Engine System
Air Intake and Cooling System
Theory of Operation
Schematics
Air Intake and Cooling System - Components
Air Intake and Cooling System - Components - Summary of References
A Components
D Components
F Components
H Components
P Components
R Components
S Components
V Components
Electrical System
General Information
General References
Calibration Procedures
Theory of Operation - Cab/Operator’s Station
Theory of Operation - CAN Bus/Local Link Systems
Theory of Operation - Ag Management Solutions
Theory of Operation - Lighting
Theory of Operation - Engine/Fuel
Theory of Operation - Starting/Charging/Power Distribution
Theory of Operation - Header Functions
Theory of Operation - Feeder House
Theory of Operation - Threshing/Separating/Cleaning
Theory of Operation - Grain Tank/Unloading
Theory of Operation - Residue System
Theory of Operation - Transmission/Ground Drive Systems
Theory of Operation - Hydraulic Oil/Pressure
Theory of Operation - Main Gearcase
Theory of Operation - Brakes
Theory of Operation - Chassis
Schematics - Cab/Operator’s Station
Schematics - CAN Bus/Local Link Systems
Schematics - Ag Management Solutions
Schematics - Lighting
Schematics - Engine and Fuel
Schematics - Starting/Charging/Power Distribution
Schematics - Header Functions
Schematics - Feeder House
Schematics - Threshing/Separating/Cleaning
Schematics - Grain Tank/Unloading
Schematics - Residue System
Schematics - Transmission/Ground Drive Systems
Schematics - Hydraulic Oil/Pressure
Schematics - Main Gearcase
Schematics - Brakes
Schematics - Chassis
Diagnostics - Cab/Operator’s Station
Diagnostics - CAN Bus/Local Link Systems
Diagnostics - Ag Management Solutions
Diagnostics - Lighting
Diagnostics - Engine/Fuel
Diagnostics - Starting/Charging/Power Distribution
Diagnostics - Header Functions
Diagnostics - Feeder House
Diagnostics - Threshing/Separating/Cleaning
Diagnostics - Grain Tank/Unloading
Diagnostics - Residue System
Diagnostics - Transmission/Ground Drive Systems
Diagnostics - Hydraulic Oil/Pressure
Diagnostics - Main Gearcase
Diagnostics - Brakes
Diagnostics - Chassis
Electrical Control Units
Electrical Control Units - Summary of References
Accessing Diagnostic Trouble Codes and Addresses
Diagnostic Addresses by Control Unit
Theory of Operation
Schematics
Diagnostics
Electrical Connector/Components
Electrical - Components - Summary of References
General Information
X100 - X149
X150 - X199
X200 - X249
X250 - X299
X300 - X349
X350 - X399
X400 - X449
X450 - X499
X500 - X549
X550 - X599
X600 - X649
X650 - X699
X700 - X749
X750 - X799
X800 - X849
X850 - X899
X900 - X949
X950 - X999
X1000 - X1049
X4000 - X4999
X5000 - X5999
X8000 - X8999
X9000 - X9999
Drives
Preliminary & Operational Checks
Specifications
Theory of Operation
Schematics
Diagnostics
Drives - Components
Drives - Components - Summary of References
Steering and Brakes
Preliminary and Operational Checks
Specifications
Theory of Operation
Schematics
Diagnostics
Steering and Brakes - Components
Steering and Brakes - Components - Summary of References
Hydraulic System
Preliminary and Operational Checks
Specifications
Theory of Operation
Schematics
Diagnostics
Hydraulic - Components
Hydraulic - Components - Summary of References
Hydraulic - A Components
Hydraulic - B Components
Hydraulic - C Components
Hydraulic - D Components
Hydraulic - F Components
Hydraulic - G Components
Hydraulic - H Components
Hydraulic - M Components
Hydraulic - O Components
Hydraulic - P Components
Hydraulic - R Components
Hydraulic - S Components
Hydraulic - V Components
Hydraulic - W Components
Hydraulic - X Components
Hydraulic - Y Components
Main Gearcase
Preliminary & Operational Checks
Specifications
Theory of Operation
Schematics
Diagnostics
Main Gearcase - Components
Main Gearcase - Components - Summary of References
Cab/Open Operator’s Station
Specifications
Theory of Operation
Schematics
Diagnostics
Cab/Open Operator’s Station - Components
Cab/Open Operator’s Station - Components
tm404119 - Combines W540, W550, W650, W660, T550, T560, T660, T670 MY2012 Diagnostic Technical Manual -: (Worldwide Edition)
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Prevent Battery Explosions
Prevent Acid Burns
Handle Chemical Products Safely
Handle Starting Fluid Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Protect Against Noise
Work in Clean Area
Work In Ventilated Area
Illuminate Work Area Safely
Service Machines Safely
Construct Dealer-Made Tools Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 10: Combine and Component Identification
Type Plates
Combine Type Plate
Location of Serial Number Plate
Straw Chopper/Chaff Spreader Type Plate (Premium Model)
6068 Engine Serial Number
6090 Engine Serial Number
Feeder House Reverser Gearcase
Hydrostatic Drive Unit Pump
Hydrostatic Drive Unit Motor
Main Gearcase
Transmission
Two Speed Four Wheel Drive Motors
Group 15: Standard Torque Values
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Flat Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Flat Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Flat Face Seal Fitting Torque Chart—Standard Pressure Applications
External Hexagon Port Plug Torque Chart
O-Ring Boss Fitting Torque Chart
SAE Four Bolt Flange Fitting Torque Chart
Group 20: Specifications
Operating Speeds
Specifications - W540 and W550 Combines
Specifications - W650 and W660 Combines
Specifications - T550 and T560 Combines
Specifications - T660 and T670 Combines
Dimension Reference Points (W Series)
Dimensions (W Series)
Dimension Reference Points (T Series)
Dimensions (T Series)
Section 211: Diagnostic Trouble Codes
Group 1: Accessing Diagnostic Trouble Codes and Addresses
1 - Instructions For Accessing Diagnostic Trouble Codes And Addresses Using The Secondary Display Unit
Group 2: ATC - Diagnostic Trouble Codes
ATC 000158.03 - Switched Supply Voltage High
ATC 000158.04 - Switched Supply Voltage Low
ATC 000170.03 - Cab Temperature Sensor Circuit Voltage High
ATC 000170.04 - Cab Temperature Sensor Circuit Voltage Low
ATC 000628.12 - Control Unit ATC Being Reprogrammed
ATC 000639.14 - Control Unit ATC CAN Bus Error Limit Exceeded
ATC 000871.03 - Refrigerant Pressure Sensor Circuit Voltage High
ATC 000871.04 - Refrigerant Pressure Sensor Circuit Voltage Low
ATC 000871.18 - System Refrigerant Charge Level Too Low
ATC 000923.03 - Circulation Blower Motor Circuit Voltage High
ATC 000923.04 - Circulation Blower Motor Circuit Voltage Low
ATC 000923.12 - Circulation Blower Motor Driver Circuit Fault
ATC 001546.03 - Water Valve or Temperature Door Actuator Position Sensor Circuit Voltage High
ATC 001546.04 - Water Valve or Temperature Door Actuator Position Sensor Circuit Voltage Low
ATC 001547.03 - Evaporator Temperature Sensor Circuit Voltage High
ATC 001547.04 - Evaporator Temperature Sensor Circuit Voltage Low
ATC 001548.03 - Outlet Air Temperature Sensor Circuit Voltage High
ATC 001548.04 - Outlet Air Temperature Sensor Circuit Voltage Low
ATC 001549.03 - Water Valve or Temperature Door Actuator Motor Circuit Voltage High
ATC 001549.04 - Water Valve or Temperature Door Actuator Motor Circuit Voltage Low