John Deere 370E 410E 460E Articulated Dump Truck Workshop Repair Service Manual TM13379X19 PDF - MJODTM13379X19.zip
A full workshop repair guide covering the John Deere Articulated Dump Truck models 370E, 410E, and 460E, packed with the technical detail professionals rely on to service, troubleshoot, and maintain these machines.
Contained within the John Deere Articulated Dump Trucks 370E, 410E, 460E workshop service repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm13379x19 - 370E, 410E, and 460E Articulated Dump Truck Technical Manual.pdf
tm13379x19 - 370E, 410E, and 460E Articulated Dump Truck Technical Manual.epub
Total Pages: 921 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
(SN.F668588-)
370E (PIN: 1DW370E***F668588-)
410E (PIN: 1DW410E***F668589-)
460E (PIN: 1DW460E***F668587-)
MAIN SECTIONS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Torque Values
Wheels
Removal and Installation
Axles and Suspension Systems
Removal and Installation
Input Drive Shafts and U-Joints
Axle Mounting Parts
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Transmission
Removal and Installation
Input Drive Shafts and U-Joints
Gear, Shafts, and Power Shift Clutches
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cold Weather Starting Aids
Cooling Systems
Intake System
External Exhaust Systems
External Fuel Supply Systems
Damper Drive
Elements
Steering System
Secondary Steering
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Hydraulic System
Electrical System
Removal and Installation
Frame or Supporting Structure
Frame Installation
Operator`s Station
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Fenders
Main Hydraulic System
Hydraulic System
Haulage Device
Frames
Hydraulic System
Dealer Fabricated Tools
tm13379x19 - 370E, 410E, and 460E Articulated Dump Truck
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 00: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Handle Starting Fluid Safely
Avoid Static Electricity Risk When Refueling
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Prevent Acid Burns
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Keep the Operator Protective Structure (OPS) in Place
Travel Safely
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Clean Exhaust Filter Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Wheels
Group 0100: Removal and Installation
Wheel Remove and Install
Tire Remove and Install
Section 02: Axles and Suspension Systems
Group 0200: Removal and Installation
TeamMate V 1500 Series Axle
Front Axle Remove and Install
Middle or Rear Axle Remove and Install
Group 0225: Input Drive Shafts and U-Joints
Transmission-to-Front Axle Drive Shaft or Transmission-to-Oscillation Joint Drive Shaft Remove and Install
Oscillation Joint Drive Shaft Remove and Install
Park Brake-to-Middle Axle Drive Shaft Remove and Install
Middle Axle-to-Rear Axle Drive Shaft Remove and Install
Group 0242: Axle Mounting Parts
Front Suspension Strut Remove and Install
Front Suspension Accumulator Remove and Install
Axle Links and Stabilizers Remove and Install
Axle Link, Stabilizer, and Strut Bushing Replace
Front Axle Pivot Disassemble and Assemble
Walking Beam Remove and Install
Walking Beam Bushing Remove and Install
Middle and Rear Axle Rubber Mount Remove and Install
Strain Gauge Remove and Install
Group 0250: Axle Shaft, Bearings, and Reduction Gears
TeamMate V 1500 Series Axle
Group 0260: Hydraulic System
Front Axle Pump Remove and Install
Middle and Rear Axle Pump Remove and Install
Front Axle Cooling Manifold Remove and Install
Middle Axle Cooling Manifold Remove and Install
Rear Axle Cooling Manifold Remove and Install
Active Suspension Manifold Remove and Install
Strut Accumulator Remove and Install
Active Suspension Manifold Disassemble and Assemble
Axle Cooling Manifold Disassemble and Assemble
Section 03: Transmission
Group 0300: Removal and Installation
Transmission Remove and Install
Group 0325: Input Drive Shafts and U-Joints
Engine-to-Transmission Drive Shaft Remove and Install
Group 0350: Gear, Shafts, and Power Shift Clutches
Transmission Disassemble
Transmission Assemble
Transmission Clutch (F) Hi/Lo Planetary Disassemble and Assemble
Transmission Clutch (E) Disassemble and Assemble
Transmission Clutch (R) Disassemble and Assemble
Transmission Clutch (B) Disassemble and Assemble
Transmission Clutch (V) Disassemble and Assemble
Transmission Clutch (C) Disassemble and Assemble
Transmission Clutch (D) Disassemble and Assemble
Transmission Clutch (A) Disassemble and Assemble
Transmission Clutch (G) Inter-Axle Differential Lock (IDL) Disassemble and Assemble
Transmission Speed Sensors Remove and Install
Transmission Clutch (F) Hi/Lo Planetary Remove and Install
Group 0360: Hydraulic System
Transmission Oil Cooler Thermal Bypass Valve Remove and Install
Transmission Control Valve Remove and Install
Torque Converter Remove and Install
Clutch Control Valve Remove and Install
Retarder Control Valve Remove and Install
Oil Pump Remove and Install
Transmission Retarder Remove and Install
Transmission Control Valve Disassemble and Assemble
Clutch Control Valve Disassemble and Assemble
Retarder Control Valve Disassemble and Assemble
Oil Pump Disassemble and Assemble
Transmission Retarder Disassemble and Assemble
Section 04: Engine
Group 0400: Removal and Installation
John Deere Engine
Engine Remove and Install
Engine Crankshaft Damper Remove and Install
Section 05: Engine Auxiliary System
Group 0505: Cold Weather Starting Aids
Cold Start Aid—Starting Fluid Nozzle Remove and Install—If Equipped
Cold Start Aid—Starting Fluid Solenoid Remove and Install—If Equipped
Cold Start Aid—Block Heater Remove and Install—If Equipped
Diesel Fired Coolant Heater (DFCH) Remove and Install—If Equipped
Group 0510: Cooling Systems
Charge Air Cooler Remove and Install
Left Radiator Remove and Install
Right Radiator Remove and Install
Hydraulic Oil Cooler Remove and Install
Transmission Oil Cooler Remove and Install
Fuel Cooler Remove and Install
Front Axle Oil Cooler Remove and Install
Middle Axle Oil Cooler Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Group 0530: External Exhaust Systems
Exhaust Tube Remove and Install
Dump Body Heater Pipe Remove and Install
Dump Body Heater Exhaust Collar Adjust
Diesel Oxidation Catalyst (DOC) Remove and Install
Diesel Particulate Filter (DPF) Remove and Install
Exhaust Filter Remove and Install
Service Filter Cleaning
Selective Catalyst Reduction (SCR) Remove and Install
Diesel Exhaust Fluid (DEF) Tank Remove and Install
Diesel Exhaust Fluid (DEF) Tank Header Remove and Install
Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install
Aftertreatment Assembly Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Fast Fill Fuel System Disassemble and Assemble—If Equipped
Section 07: Damper Drive
Group 0752: Elements
Output Damper Remove and Install
Section 09: Steering System
Group 0930: Secondary Steering
Secondary Steering Pump Remove and Install
Group 0960: Hydraulic System
Steering Valve Remove and Install
Steering Valve Disassemble and Assemble
Steering Cylinder Remove and Install
Steering Bushing Replacement
Section 10: Service Brakes
Group 1011: Active Elements
Service Brake Assembly Remove and Install
Group 1060: Hydraulic System
Bleed Service Brake
Service Brake Accumulator Remove and Install
Service Brake Valve Remove and Install
Electronic Brake Valve Remove and Install
Section 11: Park Brake
Group 1111: Active Elements
Park Brake Pads Remove and Install
Park Brake Caliper Remove and Install
Park Brake Disk Remove and Install
Park Brake Chamber Remove and Install
Group 1160: Hydraulic System
Park Brake Control Valve Remove and Install
Section 16: Electrical System
Group 1600: Removal and Installation
Installation of Repair Wire Assembly (RWA)
TPM—Tire Pressure Sensor Remove and Install
Controllers Remove and Install
Strain Gauge Remove and Install
Connector Terminal Test
Replace Metri-Pack® (Push Type) Connectors
Replace Metri-Pack® Connectors
Replace DEUTSCH® Circular Connectors
Replace DEUTSCH® Rectangular or Triangular Connectors
Install DEUTSCH® Contact
Replace WEATHER PACK® Connector
Install WEATHER PACK® Contact
Replace CINCH™ Connectors
Install CINCH™ Contact
Repair 32 and 48 Way CINCH™ Connectors
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding On Machine
Front and Rear Frames Separate
Articulation Frame Remove and Install
Articulation Frame Bearings Disassemble and Assemble
Articulation Frame Bearings Adjust
Oscillation Joint Disassemble and Assemble