John Deere 5090R 5100R 5115R 5115RH 5125R FT4 Stage IIIB Tractor Diagnostic Repair PDF Manual tm143419 - MJODTM143419.zip
Full Diagnostic & Testing Service Manual, complete with electrical schematics, covering John Deere 5090R, 5100R, 5115R, 5115RH, and 5125R (FT4_Stage IIIB) Tractors — packed with shop-level guidance to service, troubleshoot, and overhaul these machines the way trained technicians do.
The John Deere 5090R, 5100R, 5115R, 5115RH, and 5125R (FT4_Stage IIIB) Tractors Diagnosis & Tests workshop manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm143482 - Tehnični priročnik za diagnostiko traktorjev 5090R, 5100R, 5115R in 5125R (FT4_ stopnja IIIB) Tehnični priročnik (Slovenian).pdf
tm143480 - 5090R, 5100R, 5115R ve 5125R (FT4_Aşama IIIB) Traktörleri Arıza Tanı Teknik El Kitabı Teknik Kılavuz (TR).pdf
tm143478 - Tekniske diagnosehåndbøker for traktorene 5090R, 5100R, 5115R og 5125R (FT4_trinn IIIB) Teknisk håndbok (NOR).pdf
tm143458 - Manual tehnic de diagnosticare pentru tractoare 5090R, 5100R, 5115R, şi 5125R (FT4_Stadiul IIIB) Manual tehnic (RO).pdf
tm143439 - Manuale tecnico per la diagnosi dei trattori 5090R, 5100R, 5115R, e 5125R (FT4_Stage IIIB) Manuale Tecnico (IT).pdf
tm143429 - Traktoren 5090R, 5100R, 5115R und 5125R (FT4_Stufe IIIB) – Technisches Diagnosehandbuch (DE).pdf
tm143428 - Manuel technique de diagnostic des tracteurs 5090R, 5100R, 5115R et 5125R (FT4_Phase IIIB) Manuel technique (FR).pdf
tm143419 - 5090R, 5100R, 5115R, 5115RH, and 5125R (FT4_Stage IIIB) Tractors Testing & Diagnostics Technical Manual (EN).pdf
PRODUCT DETAILS:
Total Pages: 4,571 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
TABLE OF CONTENTS....1
Section 210: General Information....49
Group 05: Safety....49
Work In Ventilated Area....53
Recognize Safety Information....54
Avoid Backover Accidents....55
Prevent Machine Runaway....56
Avoid Contact with Agricultural Chemicals....57
Clean Vehicle of Hazardous Pesticides....59
Use a Safety Chain....60
Work in Clean Area....61
Decommissioning — Proper Recycling and Disposal of Fluids and Components....62
Avoid Harmful Asbestos Dust....63
Use Electronic Display Properly....64
Avoid Hot Exhaust....65
Clean Exhaust Filter Safely....66
Exhaust Filter Cleaning....69
Handle Fuel Safely—Avoid Fires....70
Prepare for Emergencies....71
In Case of Fire....72
Handle Fluids Safely—Avoid Fires....73
Avoid High-Pressure Fluids....74
Use Foldable ROPS and Seat Belt Properly....75
Avoid Static Electricity Risk When Refueling....76
Install All Guards....78
Use Proper Lifting Equipment....79
Illuminate Work Area Safely....80
Live With Safety....81
Service Machines Safely....82
Support Machine Properly....83
Protect Against Noise....84
Remove Paint Before Welding or Heating....85
Park Machine Safely....86
Stay Clear of Rotating Drivelines....93
Follow Safety Instructions....89
Use Proper Tools....90
Service Tires Safely....91
Keep ROPS Installed Properly....92
Stay Clear of Rotating Drivelines....93
Construct Dealer-Made Tools Safely....94
Practice Safe Maintenance....95
Understand Signal Words....97
Replace Safety Signs....98
Protect Against High Pressure Spray....99
Store Attachments Safely....100
Avoid Heating Near Pressurized Fluid Lines....101
Wear Protective Clothing....102
Precautions for Welding....103
Service Accumulator Systems Safely....105
Handling Batteries Safely....106
Handle Agricultural Chemicals Safely....108
Service Cooling System Safely....110
Wait Before Opening High-Pressure Fuel System....111
Service Front-Wheel Drive Tractor Safely....112
Use Steps and Handholds Correctly....113
Handle Electronic Components and Brackets Safely....114
Transport Tractor Safely....115
Deliver Safely....116
Group 10: General References....50
General Information - Summary of References....119
Regions and Country Versions....120
Trademarks....122
Glossary of Terms....123
Group 15: How to Use This Manual....127
How to Use This Manual....127
Information Available in Sections, Groups and Subgroups....128
General Troubleshooting Information....129
Systematic Diagnostic Approach Overview....131
Group 20: Machine and Technical References....51
Product Identification Number....137
Features and Accessories....139
Metric Bolt and Screw Torque Values....145
Unified Inch Bolt and Screw Torque Values....147
Section 211: Diagnostic Trouble Codes....149
Group ABV: ABV Code Diagnosis....149
ABV 000000.00-999999.99 - ABV Diagnostic Trouble Codes....149
Group AIC: AIC Code Diagnostics....149
AIC 000000.00-999999.99 - AIC Diagnostic Trouble Codes....149
Group CCU: CCU Code Diagnostics....149
CCU 000000.00-999999.99 - CCU Diagnostic Trouble Codes....149
Group CLC: CLC Code Diagnostics....149
CLC 000000.00-999999.99 - CLC Diagnostic Trouble Codes....149
Group CSA: CSA Code Diagnostics....149
CSA 000000.00-999999.99 - CSA Diagnostic Trouble Codes....149
Group CSM: CSM Code Diagnostics....149
CSM 000000.00-999999.99 - CSM Diagnostic Trouble Codes....149
Group ECU: ECU Code Diagnostics....149
ECU 000000.00-999999.99 - ECU (FT4/Stage IV) Diagnostic Trouble Codes....149
ECU 000000.00-999999.99 - ECU (IT4/Stage IIIB) Diagnostic Trouble Codes....149
Group EIC: EIC Code Diagnostics....149
EIC 000000.00-999999.99 - EIC Diagnostic Trouble Codes....149
Group FCC: FCC Code Diagnostics....149
FCC 000000.00-999999.99 - FCC Diagnostic Trouble Codes....149
Group GM2: GM2 Code Diagnostics....149
GM2 000000.00-999999.99 - GM2 Diagnostic Trouble Codes....149
Group HCC: HCC Code Diagnostics....149
HCC 000000.00-999999.99 - HCC Diagnostic Trouble Codes....149
Group HV1: HV1 Code Diagnostics....149
HV1 000000.00-999999.99 - HV1 Diagnostic Trouble Codes....149
Group JDL: JDL Code Diagnostics....149
JDL 000000.00-999999.99 - JDL Diagnostic Trouble Codes....149
Group MFC: MFC Code Diagnostics....149
MFC 000000.00-999999.99 - MFC Diagnostic Trouble Codes....149
Group OIC: OIC Code Diagnostics....149
OIC 000000.00-999999.99 - OIC Diagnostic Trouble Codes....149
Group PDU: PDU Code Diagnostics....150
PDU 000000.00-999999.99 - PDU Diagnostic Trouble Codes....150
Group PTF: PTF Code Diagnostics....150
PTF 000000.00-999999.99 - PTF Diagnostic Trouble Codes....150
Group PTU: PTU Code Diagnostics....150
PTU 000000.00-999999.99 - PTU Diagnostic Trouble Codes....150
Group RPT: RPT Code Diagnostics....150
RPT 000000.00-999999.99 - RPT Diagnostic Trouble Codes....150
Group SB1: SB1 Code Diagnostics....150
SB1 000000.00-999999.99 - SB1 Diagnostic Trouble Codes....150
Group SB2: SB2 Code Diagnostics....150
SB2 000000.00-999999.99 - SB2 Diagnostic Trouble Codes....150
Group SB3: SB3 Code Diagnostics....150
SB3 000000.00-999999.99 - SB3 Diagnostic Trouble Codes....150
Group SBK: SBK Code Diagnostics....150
SBK 000000.00-999999.99 - SBK Diagnostic Trouble Codes....150
Group SBL: SBL Code Diagnostics....150
SBL 000000.00-999999.99 - SBL Diagnostic Trouble Codes....150
Group SBM: SBM Code Diagnostics....150
SBM 000000.00-999999.99 - SBM Diagnostic Trouble Codes....150
Group SCC: SCC Code Diagnostics....150
SCC 000000.00-999999.99 - SCC Diagnostic Trouble Codes....150
Group SFA: SFA Code Diagnostics....150
SFA 1-99 - SFA Diagnostic Trouble Codes....150
Group SMB: SMB Code Diagnostics....150
SMB 000000.00-999999.99 - SMB Diagnostic Trouble Codes....150
Group TEC: TEC Code Diagnostics....150
TEC 000000.00-999999.99 - TEC Diagnostic Trouble Codes....150
Group TIU: TIU Code Diagnostics....150
TIU 000000.00-999999.99 - TIU Diagnostic Trouble Codes....150
Group VLC: VLC Code Diagnostics....150
VLC 000000.00-999999.99 - VLC Diagnostic Trouble Codes....150
Group VTV: VTV Code Diagnostics....151
VTV 000000.00-999999.99 - VTV Diagnostic Trouble Codes....151
Group XMC: XMC Code Diagnostics....151
XMC 000000.00-999999.99 - XMC Diagnostic Trouble Codes....151
Group XSC: XSC Code Diagnostics....151
XSC 000000.00-999999.99 - XSC Diagnostic Trouble Codes....151
Section 212: Observable Symptoms and System Diagnostics....590
Group 05: General References....590
Observable Symptoms and System Diagnostics - Summary of References....597
Group 20: Engine Diagnostics....590
Engine System Problems....590
Group 30: Fuel, Air Intake, Exhaust, and Cooling Diagnostics....590
Fuel, Air Intake, and Exhaust System Problems....590
Group 40: Electrical Diagnostics....590
Charging System Problems....590
Starting System Problems....590
Power Outlet Problems....590
Door Switch and Dome Lamp Problems....590
ISOBUS Problems....590
Trailer Connector and Junction Block Problems....590
Fuel Gauge Problems....590
Fuel Gauge System Diagnosis....590
Group 45: Electronic Control Unit Diagnostics....590
CAN System Diagnosis....590
Implement CAN System Diagnosis....590
Hitch/SCV CAN System Diagnosis....590
Codes After Adding / Removing Control Units....590
Control Unit Problems....590
Control Unit Programming Failed....590
Control Unit System Diagnosis....590
Programming Multiple Control Units....590
5 Volt Sensor Supply Circuit Problems....590
Armrest Control Unit Problems (AIC, CSM, and MFC)....590
Cab Control Unit Problems (CLC, EIC, FCC, OIC, TIU, AIC, CSM, and MFC)....590
Rear Control Unit Problems (CCU, CSA, HCC, PTU, RPT, SCC, and VLC)....590
Primary Display Unit Problems (PDU, and VTV)....590
Engine Control Unit Problems (ECU)....590
Front PTO Control Unit Problems (PTF)....590
Steering, Braking, and Backup Control Unit Problems (XMC and XSC)....591
Suspended Front Axle Control Unit Problems (SFA)....591
Tractor Equipment Communication Control Unit Problems (TEI, TEC, and GM2)....591
Rear EH SCVs Control Unit Problems (SB1, SB2, and SB3)....591
Mid-Mount EH SCVs Control Unit Problems (SBK, SBL, SBM)....591
EH Hitch Control Unit Problems (HV1)....591
AutoTrac Basic Control Unit Problems (ABV)....591
Group 50: Transmission Diagnostics....591
PPST Transmission Problems....591
PPST Transmission System Diagnosis....591
Group 51: Drive Systems Diagnostics....591
Differential Lock Problems....591
Differential Lock System Diagnosis....591
Front PTO Problems....591
Front PTO System Diagnosis....591
Rear PTO Problems....591
Rear PTO System Diagnosis....591
MFWD Problems....591
MFWD System Diagnosis....591
Suspended Front Axle Problems....591
Suspended Front Axle System Diagnosis....591
Group 60: Brakes Diagnostics....591
Brake Problems....591
Brake System Diagnosis (R4)....591
Brake System Diagnosis (R2)....591
Secondary Brake Problems....591
Secondary Brake System Diagnosis....591
Hydraulic Trailer Brake Problems....591
Hydraulic Trailer Brake System Diagnosis....591
Air Trailer Brake Problems....591
Air Trailer Brake System Diagnosis....591
Group 61: Steering Diagnostics....591
OC Steering Problems....591
OC Steering System Diagnosis....592
CC Steering and AutoTrac Problems....592
CC Steering and AutoTrac System Diagnosis....592
Group 70: Hydraulic Diagnostics - Open Center System....592
OC Hydraulics - Implement Hydraulics Problems....592
OC Hydraulics - Implement Hydraulics System Diagnosis....592
OC Hydraulics - Electrohydraulic Hitch Problems....592
OC Hydraulics - Electrohydraulic Hitch System Diagnosis....592
OC Hydraulics - Mid-Mount SCV Problems....592
OC Hydraulics - Mid-Mount SCV System Diagnosis....592
OC Hydraulics - Rear SCV Problems....592
OC Hydraulics - Rear SCV System Diagnosis....592
Group 71: Hydraulic Diagnostics - Closed Center System....592
CC Hydraulics - System Problems....592
CC Hydraulics - System Diagnosis....592
CC Hydraulics - Rear and Mid-Mount SCV Problems....592
CC Hydraulics - Rear and Mid-Mount SCV System Diagnosis....592
CC Hydraulics - Electrohydraulic Hitch Problems....592
CC Hydraulics - Electrohydraulic Hitch System Diagnosis....592
Group 90: Cab/Operator Station Diagnostics....592
Heating, Ventilation, and Air Conditioning Problems....592
Heating, Ventilation, and Air Conditioning System Diagnosis....592
Radio Problems....592
Seat Problems....592
Wiper Problems....592
Section 220: Engine....774
Group 05: General References....774
Engine - Summary of References....776
Engine - General Information....777
Group 10: Calibrations, Preliminary and Operational Checks....774
Engine - Calibrations, Preliminary and Operational Checks....779
Group 20: Theory of Operation....774
Engine - Final Tier 4/Stage IV Operation....781
Engine - Interim Tier 4/Stage IIIB Operation....782
Group 30: Schematics....774
Engine - Schematics....784
Group 40: Components and Connectors....774
Engine - Final Tier 4/Stage IV Overview....787
Engine - Interim Tier 4/Stage IIIB Overview....789
Group 50: Tests and Adjustments....774
Engine - Test Procedures and Adjustments....792
Engine - Performance Testing....793
Engine - Performance Variables....796
Section 230: Fuel, Air, and Cooling....798
Group 05: General References....798
Fuel, Air, and Cooling - Summary of References....800
Fuel, Air, and Cooling - General Information....801
Group 10: Calibrations, Preliminary and Operational Checks....798
Fuel, Air, and Cooling - Calibrations, Preliminary and Operational Checks....803
Group 20: Theory of Operation....798
Fuel, Air, and Cooling - Air Intake Operation....806
Fuel, Air, and Cooling - Cooling Operation....808
Fuel, Air, and Cooling - Fuel Operation (Final Tier 4/Stage IV)....811
Fuel, Air, and Cooling - Fuel Operation (Interim Tier 4/Stage IIIB)....813
Fuel, Air, and Cooling - Fuel Cooler Operation....815
Fuel, Air, and Cooling - DEF Tank Header Operation....816
Fuel, Air, and Cooling - Exhaust Aftertreatment Operation (Final Tier 4/Stage IV)....818
Fuel, Air, and Cooling - Exhaust Aftertreatment Operation (Interim Tier 4/Stage IIIB)....821
Group 30: Schematics....798
Fuel, Air, and Cooling - Schematics....823
Group 40: Components and Connectors....798
Fuel, Air, and Cooling - Component Overview....825
Group 50: Tests and Adjustments....798
Fuel, Air, and Cooling - Tests and Adjustments....827
Section 240A: Electrical - General and Theory of Operation....828
Group 05: General References....828
Electrical General and Theory of Operation - Summary of References....830
How to Use Electrical Information....831
How to Use Electrical Theory of Operation....832