Komatsu Forklift Truck FG20-14, FG25-14, FG30-14, FG20H-14, FG25H-14, FG30H-14, FD20-14, FD25-14, FD30-14, FD20H-14, FD25H-14, FD30H-14, FD20J-14, FD25J-14, FD30J-14 Repair Service Manual (BEB14E1) - MKMTSBEB14E101.zip

Complete service repair manual with Electrical Wiring Diagrams for Komatsu Forklift Truck FG20-14, FG25-14, FG30-14, FG20H-14, FG25H-14, FG30H-14, FD20-14, FD25-14, FD30-14, FD20H-14, FD25H-14, FD30H-14, FD20J-14, FD25J-14, FD30J-14, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Forklift Truck FG20_25_30-14, FG20H_25H_30H-14, FD20_25_30-14, FD20H_25H_30H-14, FD20J_25J_30J-14 workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 287 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

BEB14E1-01 - Komatsu Forklift Truck FG20_25_30-14, FG20H_25H_30H-14, FD20_25_30-14, FD20H_25H_30H-14, FD20J_25J_30J-14 Shop Manual.pdf

MAIN SECTIONS

Title Page -- BEB14E1-01...1

Section Index...5

01. General and Specifications...7

  Specifications...8

  Periodic Replacement of Consumable Parts...15

  Safety Items for Maintenance...16

  Standard Tightening Torque for Bolts...24

  Standard Tightening Torque for Pipe Joints...25

10. Testing and Adjusting...27

  Service Data (Gasoline Engine Lift Truck)...28

  Service Data (Diesel Engine Lift Truck)...30

  Diesel Engine...32

  Gasoline Engine...34

  Air Cleaner...36

  Method of Adjusting Ignition Timing...37

  Method of Adjusting Fuel Injection Timing (Diesel Engine)...38

  Method of Measuring Compression...39

  Method of Adjusting Valve Clearance...40

  Tightening Torque for Cylinder Head Mounting Bolts...41

  Clutch Disc...43

  Differential Case...45

  TORQFLOW Transmission Case (TORQFLOW Truck Only)...46

  Hydraulic Tank...47

  Measuring Hydraulic Drift of Lift Cylinder, Tilt Cylinder...48

  Adjusting the Clutch/Brake Pedal (Clutch Type Truck Only)...50

  Adjusting Inching/Brake Pedal (TORQFLOW Type Truck)...52

  Adjusting Accelerator Pedal (H20-II/H25)...54

  Adjusting Accelerator Pedal (4D94E, 4D98E)...55

  Adjusting Accelerator Pedal (C240)...56

  Adjusting Parking Brake Lever...57

  Bleeding Air...58

  Adjusting Spring-Up Angle of Steering Column...61

  Specified Fuel and Lubricants...62

  Check Items for Each Equipment...64

20. Removal and Installation...87

  Overall Assembly and Disassembly Drawing...88

  Weight Table...90

  Mast ...91

  Lift Cylinder...92

  Engine...93

  Clutch (Clutch truck)/Torque Converter (TOQFLOW truck) + Transmission + Drive Axle...99

  Steering Axle and Power Steering...106

  Wheel Brake...109

30. Disassembly and Assembly...113

  Clutch...115

  Clutch Master Cylinder...119

  Clutch Release Cylinder...120

  Clutch Transmission...126

  Torque Converter...137

  TORQFLOW Transmission...148

  Transmission Control Valve...161

  Differential...166

  Drive Axle...172

  Wheel Brake...174

  Brake Master Cylinder...177

  Combination Switch...184

  Steering Gear Box...188

  Power Steering Cylinder...198

  Steering Axle...200

  Lift Cylinder...204

  Tilt Cylinder...206

  Control Valve...208

  Mast...210

  Fork Carriage...212

40. Maintenance Standard...215

  Torque Converter...216

  TORQFLOW Transmission...218

  Transmission Control Valve...220

  Differential...222

  Wheel Brake...223

  Brake Master Cylinder...224

  Brake Booster...226

  Clutch Booster...227

  Steering Axle...228

  Power Steering Gear Box...229

  Power Steering Cylinder...231

  Lift Cylinder...232

  Tilt Cylinder...233

  Control Valve...234

  Fork Carriage...236

  Clutch Release Cylinder...237

  Clutch Transmission...238

50. Structure and Function...241

  Torque Converter, Gear Pump and Transmission Control Valve...242

  Control Valve...253

  Engine Stall Prevention Valve...254

  Control Valve Assembly Drawing...255

  Hydraulic Circuit Diagram...256

  Electrical Circuit Diagram...257

  Mast Assembly Drawing...260

  Fork Carriage Assembly Drawing...262

60. Troubleshooting...263

  4D94E, 4D98E Diesel Engine...264

  Torque Converter...269

  Transmission Control Valve...274

70. Conversion Tables...277

  Millimeters to Inches...278

  Inches to Millimeters...278

  Cubic Meters to Cubic Yards...279

  Cubic Yards to Cubic Meters...279

  Liter to U.S. Gallon...280

  U.S. Gallon to Liter...280

  Liter to U.K. Gallon...281

  U.K. Gallon to Liter...281

  Kilogram to Pound...282

  Pound to Kilogram...282

  Kg/cm (squared / lb.in. (squared)...283

  kgm to ft.lb...284

  Temperature...285