Mitsubishi 380 2005-2007 Workshop Repair Service Manual PDF with Wiring Diagrams - MMTBS380OPES.zip

A full workshop and repair guide, complete with electrical wiring schematics, for the Mitsubishi 380 — packed with every technical detail needed to service, troubleshoot, fix, and rebuild the vehicle the way trained technicians do.

2005-2007 Mitsubishi 380 workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 3,822 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

MAIN SECTIONS

GROUP INDEX

General . . . 00

Engine . . . 11

Engine Lubrication . . . 12

Fuel . . . 13

Engine Cooling . . . 14

Intake and Exhaust. . . 15

Engine Electrical. . . 16

Engine and Emission Control . . . 17

Clutch. . . 21

Manual Transmission. . . 22

Automatic Transmission . . . 23

Front Axle . . . 26

Rear Axle . . . 27

Wheel and Tyre . . . 31

Power Plant Mount . . . 32

Front Suspension . . . 33

Rear Suspension . . . 34

Service Brakes . . . 35

Parking Brakes . . . 36

Steering . . . 37

Body. . . 42

Exterior . . . 51

Interior and SRS . . . 52

Chassis Electrical . . . 54

Heater, A/C and Ventilation . . . 55

Component Locations . . . 70

Configuration Diagrams. . . 80

Circuit Diagrams. . . 90

TABLE OF CONTENTS

GR00000100A-54B....1

SIMPLIFIED WIRING SYSTEM (SWS)....1

GENERAL DESCRIPTION....2

COMMUNICATION METHOD....2

OPERATION....2

TONE ALARM FUNCTION....2

LAMP REMINDER TONE ALARM FUNCTION....2

SEAT BELT TONE ALARM FUNCTION....3

DOOR AJAR WARNING BUZZER....3

MULTI CENTER DISPLAY OPERATION TONE....3

TURN-SIGNAL LAMP BUZZER....3

CENTRAL DOOR LOCKING SYSTEM....3

FORGOTTEN KEY PREVENTION FUNCTION....4

POWER WINDOW RELAY CONTROL....4

POWER WINDOW TIMER FUNCTION....4

KEYLESS ENTRY SYSTEM....4

KEYLESS ENTRY HORN ANSWERBACK FUNCTION....4

TRUNK UNLOCK FUNCTION....4

TIMED LOCKING MECHANISM....4

SUNROOF CONTROL....4

WINDSHIELD WIPERS AND WASHERS....4

INTERMITTENT CONTROL....5

MIST WIPER CONTROL....5

WASHER CONTROL....5

HEADLAMP....5

HIGH-BEAM INDICATOR....5

FLASHER TIMER....5

HAZARD WARNING LAMP....5

TURN-SIGNAL INDICATORS....5

FOG LAMP....6

FOG LAMP INDICATOR....6

INTERIOR LAMP....6

INTERIOR LAMP AUTOMATIC SHUTDOUN FUNCTION....6

SEAT BELT INDICATOR....7

DOOR-AJAR INDICATOR LAMP....7

CONFIGURATION FUNCTION....7

SPECIAL TOOL....8

SWS DIAGNOSIS....10

GENERAL DESCRIPTION....10

BEFORE CARRYING OUT TROUBLESHOOTING....10

DIAGNOSTIC FUNCTION....10

ON-BOARD DIAGNOSTICS....10

HOW TO CONNECT THE DIAGNOSTIC TOOL (MUT-III)....10

HOW TO READ AND ERASE DIAGNOSTIC TROUBLE CODES....11

HOW TO DIAGNOSE THE CAN BUS LINES....12

SWS DIAGNOSTIC TROUBLESHOOTING STRATEGY....12

HOW TO CONNECT SWS MONITOR....13

HOW TO CHECK ECUS....15

SERVICE DATA CHECK....15

'DATA LIST REFERENCE TABLE'....15

'FUNCTION DIAGNOSIS'....18

PULSE CHECK....24

DIAGNOSTIC TROUBLE CODE CHART....25

DIAGNOSTIC TROUBLE CODE PROCEDURES....25

TROUBLE JUDGMENT....25

TECHNICAL DESCRIPTION (COMMENT)....25

TROUBLESHOOTING HINTS....25

DIAGNOSIS....26

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....26

STEP 2. Recheck for diagnostic trouble code.....27

STEP 3. Use diagnostic tool MB991958 to select "ECU COMM Check" on the SWS monitor display.....28

a. Select "Interactive Diagnosis."....28

b. Select "System select."....28

c. Select "SWS."....28

d. Select "SWS MONITOR."....28

e. Select "ECU COMM Check."....28

TROUBLE JUDGMENT....29

TECHNICAL DESCRIPTION (COMMENT)....29

TROUBLESHOOTING HINTS....29

DIAGNOSIS....29

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....30

STEP 2. Recheck for diagnostic trouble code.....30

STEP 3. Use diagnostic tool MB991958 to select "ECU COMM Check" on the SWS monitor display.....31

a. Select "Interactive Diagnosis."....31

b. Select "System select."....31

c. Select "SWS."....31

d. Select "SWS MONITOR."....31

e. Select "ECU COMM Check."....31

TROUBLE JUDGMENT....32

TECHNICAL DESCRIPTION (COMMENT)....32

TROUBLESHOOTING HINTS....32

DIAGNOSIS....32

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....33

STEP 2. Recheck for diagnostic trouble code.....33

STEP 3. Use diagnostic tool MB991958 to select "ECU COMM Check" on the SWS monitor display.....34

a. Select "Interactive Diagnosis."....34

b. Select "System select."....34

c. Select "SWS."....34

d. Select "SWS MONITOR."....34

e. Select "ECU COMM Check."....34

TROUBLE JUDGMENT....35

TECHNICAL DESCRIPTION (COMMENT)....35

TROUBLESHOOTING HINTS....35

DIAGNOSIS....35

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....36

STEP 2. Recheck for diagnostic trouble code.....36

STEP 3. Use diagnostic tool MB991958 to select "ECU COMM Check" on the SWS monitor display.....37

a. Select "Interactive Diagnosis."....37

b. Select "System select."....37

c. Select "SWS."....37

d. Select "SWS MONITOR."....37

e. Select "ECU COMM Check."....37

TROUBLE JUDGMENT....38

TECHNICAL DESCRIPTION (COMMENT)....38

TROUBLESHOOTING HINTS....38

DIAGNOSIS....38

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....38

STEP 2. Recheck for diagnostic trouble code.....39

TROUBLE JUDGMENT....39

TECHNICAL DESCRIPTION (COMMENT)....39

TROUBLESHOOTING HINTS....40

DIAGNOSIS....40

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....40

STEP 2. Using diagnostic tool MB991958, read the Engine ECU or A/T ECU diagnostic trouble code.....41

STEP 3. Using diagnostic tool MB991958, read the for any diagnostic trouble code.....41

STEP 4. Recheck for diagnostic trouble code.....42

STEP 5. Recheck for diagnostic trouble code.....42

TROUBLE JUDGMENT....43

TECHNICAL DESCRIPTION (COMMENT)....43

TROUBLESHOOTING HINTS....43

DIAGNOSIS....43

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....44

STEP 2. Using diagnostic tool MB991958, read the A/C diagnostic trouble code.....44

STEP 3. Using diagnostic tool MB991958, read the for any diagnostic trouble code.....45

STEP 4. Recheck for diagnostic trouble code.....45

STEP 5. Recheck for diagnostic trouble code.....46

TROUBLE JUDGMENT....46

TECHNICAL DESCRIPTION (COMMENT)....46

TROUBLESHOOTING HINTS....47

DIAGNOSIS....47

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....47

STEP 2. Using diagnostic tool MB991958, read the combination meter diagnostic trouble code.....48

STEP 3. Using diagnostic tool MB991958, read the for any diagnostic trouble code.....48

STEP 4. Recheck for diagnostic trouble code.....49

STEP 5. Recheck for diagnostic trouble code.....49

TROUBLE JUDGMENT....50

TECHNICAL DESCRIPTION (COMMENT)....50

TROUBLESHOOTING HINTS....50

DIAGNOSIS....50

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....51

STEP 2. Using diagnostic tool MB991958, read the multi center display diagnostic trouble code.....51

STEP 3. Using diagnostic tool MB991958, read the A/C diagnostic trouble code.....52

STEP 4. Recheck for diagnostic trouble code.....52

STEP 5. Recheck for diagnostic trouble code.....53

TROUBLE JUDGMENT....53

TECHNICAL DESCRIPTION (COMMENT)....53

TROUBLESHOOTING HINTS....54

DIAGNOSIS....54

STEP 1. Using diagnostic tool MB991958, diagnose the CAN bus line.....54

STEP 2. Using diagnostic tool MB991958, read the Engine ECU and A/T ECU diagnostic trouble code.....55

STEP 3. Using diagnostic tool MB991958, read the combination meter diagnostic trouble code.....55

STEP 4. Recheck for diagnostic trouble code.....56

SYMPTOM CHART....57

ECU COMMUNICATION SYSTEM....57

FUNCTION SYSTEM....57

INPUT SIGNAL CHART....61

SWS MONITOR....61

DIAGNOSTIC TOOL OR VOLTMETER....62

SYMPTOM PROCEDURES....63

TECHNICAL DESCRIPTION (COMMENT)....63

TROUBLESHOOTING HINTS....63

DIAGNOSIS....63

STEP 1. Verify SWS monitor kit MB991813 for proper connection.....64

STEP 2. Verify the power supply circuit to the ETACS-ECU.....64

STEP 3. Check ETACS-ECU connectors C-218 and C-219 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....64

STEP 4. Check the ground circuit to the ETACS-ECU. Measure the resistance at ETACS-ECU connectors C-218 and C-219.....65

STEP 5. Check the wiring harness between ETACS-ECU connector C-218 (terminal 50) or ETACS-ECU connector C-219 (terminal 3) and ground.....66

STEP 6. Check data link connector C-125 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....67

STEP 7. Check the wiring harness between ETACS-ECU connector C-218 (terminals 45, 53 and 61) and data link connector C-125 (terminals 9, 3 and 1).....67

CIRCUIT OPERATION....68

TECHNICAL DESCRIPTION (COMMENT)....68

TROUBLESHOOTING HINTS....68

DIAGNOSIS....68

STEP 1. Use diagnostic tool MB991958 to select "ECU COMM Check" on the SWS monitor display.....69

a. Select "Interactive Diagnosis."....69

b. Select "System select."....69

c. Select "SWS."....69

d. Select "SWS MONITOR."....69

e. Select "ECU COMM Check."....69

STEP 2. Check column switch connector C-309 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....70

STEP 3. Check the power supply circuit to the column switch. Measure the voltage at column switch connector C-309.....70

STEP 4. Check the wiring harness between column switch connector C-309 (terminal 1) and the battery.....70

STEP 5. Check the ground circuit to the column switch. Measure the resistance at column switch connector C-309.....71

STEP 6. Check the wiring harness between column switch connector C-309 (terminal 4) and ground.....72

STEP 7. Check ETACS-ECU connector C-218 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....72

STEP 8. Check the wiring harness between column switch connector C-309 (terminal 3) and ETACS-ECU connector C-218 (terminal 53).....72

STEP 9. Check the wiring harness between column switch connector C-309 (terminal 2) and ETACS-ECU connector C-218 (terminal 62).....73

STEP 10. Replace the column switch.....73

CIRCUIT OPERATION....74

TECHNICAL DESCRIPTION (COMMENT)....74

TROUBLESHOOTING HINTS....74

DIAGNOSIS....74

STEP 1. Check ETACS-ECU connectors C-218 and C-219 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....75

STEP 2. Check the battery power supply circuit to the ETACS-ECU. Measure the voltage at ETACS-ECU connector C-219.....75

STEP 3. Check the wiring harness between ETACS-ECU connector C-219 (terminal 20) and the battery.....76

STEP 4. Check the ground circuit to the ETACS-ECU. Measure the resistance at ETACS-ECU connector C-219.....76

STEP 5. Check the wiring harness between ETACS-ECU connector C-218 (terminal 50), C-219 (terminal 3) and ground.....77

STEP 6. Check column switch connector C-309 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....78

STEP 7. Check the wiring harness between column switch connector C-309 (terminal 2) and ETACS-ECU connector C-218 (terminal 62).....78

STEP 8. Check the wiring harness between column switch connector C-309 (terminal 3) and ETACS-ECU connector C-218 (terminal 53).....79

CIRCUIT OPERATION....80

TECHNICAL DESCRIPTION (COMMENT)....80

TROUBLESHOOTING HINTS....80

DIAGNOSIS....81

STEP 1. Use diagnostic tool MB991958 to select "ECU COMM Check" on the SWS monitor display.....82

a. Select "Interactive Diagnosis."....82

b. Select "System select."....82

c. Select "SWS."....82

d. Select "SWS MONITOR."....82

e. Select "ECU COMM Check."....82

STEP 2. Check front-ECU connector A-11X for loose, corroded or damaged terminals, or terminals pushed back in the connector.....83

STEP 3. Check the battery power supply circuit to the front-ECU. Measure the voltage at front-ECU connector A-11X.....83

STEP 4. Check the wiring harness between front-ECU connector A-11X (terminal 5) and the battery.....84

STEP 5. Check front-ECU connector A-12X for loose, corroded or damaged terminals, or terminals pushed back in the connector.....84

STEP 6. Check the ground circuit to the front-ECU. Measure the resistance at front-ECU connector A-12X.....84

STEP 7. Check the wiring harness between front-ECU connector A-12X (terminal 21) and ground.....85

STEP 8. Check ETACS-ECU connector C-218 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....85

STEP 9. Check the wiring harness between front-ECU connector A-12X (terminal 30) and ETACS-ECU connector C-218 (terminal 53).....85

STEP 10. Replace the front-ECU.....86

CIRCUIT OPERATION....87

TECHNICAL DESCRIPTION (COMMENT)....87

TROUBLESHOOTING HINTS....87

DIAGNOSIS....88

STEP 1. Check sunroof motor assembly connector D-04 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....88

STEP 2. Check the fusible link (5) line of power supply circuit to the sunroof motor assembly. Measure the voltage at sunroof motor assembly connector D-04.....88

STEP 3. Check the wiring harness between sunroof motor assembly connector D-04 (terminal 1) and fusible link (5).....89

STEP 4. Check the ignition switch (IG2) circuit to the sunroof motor assembly. Measure the voltage at sunroof motor assembly connector D-04.....91

STEP 5. Check the wiring harness between sunroof motor assembly connector D-04 (terminal 2) and ignition switch (IG2).....91

STEP 6. Check the ground circuit to the sunroof motor assembly. Measure the resistance at sunroof motor assembly connector D-04.....92

STEP 7. Check the wiring harness between sunroof motor assembly connector D-04 (terminal 5) and ground.....93

STEP 8. Check ETACS-ECU connector C-218 for loose, corroded or damaged terminals, or terminals pushed back in the connector.....93

STEP 9. Check the wiring harness between sunroof motor assembly connector D-04 (terminal 10) and ETACS-ECU connector C-218 (terminal 53).....93

STEP 10. Replace the sunroof motor assembly.....94

TONE ALARM....94

GENERAL DESCRIPTION CONCERNING THE TONE ALARM....94

Seat belt tone alarm function....95

GR00000100B-54B....98

SIMPLIFIED WIRING SYSTEM (SWS)....0

SYMPTOM PROCEDURES....0

TONE ALARM....0

CIRCUIT OPERATION....98

TECHNICAL DESCRIPTION (COMMENT)....98

TROUBLESHOOTING HINTS....98

DIAGNOSIS....98

STEP 1. Use diagnostic tool MB991958 to select "ECU COMM Check" on the SWS monitor display.....99

a. Select "Interactive Diagnosis."....99

b. Select "System Select."....99

c. Select "SWS."....99

d. Select "SWS MONITOR."....99

e. Select "ECU COMM Check."....99

STEP 2. Check the input signal by using "FUNCTION DIAG." menu of the SWS monitor.....100

a. Select "Interactive Diagnosis."....100

b. Select "System Select."....100

c. Select "SWS."....100