John Deere 460plus Hay and Forage Rotary Harvesting Units Workshop Repair Service Manual TM405519 PDF - MJODTM405519.zip
The full factory-level service guide covering John Deere Hay and Forage Rotary Harvesting Units Model 460plus, packed with workshop data to service, troubleshoot, and fix your equipment the way trained technicians do.
The John Deere Hay and Forage Rotary Harvesting Units 460 plus workshop service & repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM405519 - John Deere Hay and Forage Rotary Harvesting Units 460plus Technical Manual.PDF
TM405519 - John Deere Hay and Forage Rotary Harvesting Units 460plus Technical Manual.epub
tm405529 - Mähvorsatz460 Reparaturanleitung - (Europäische Ausgabe).pdf
tm405529 - Mähvorsatz460 Reparaturanleitung - (Europäische Ausgabe).epub
Total Pages: 348 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English / German
Main Sections
Foreword
Safety
Safety Measures
General Information
Identification View and Description
Lubricants, Grease and Gear Oil
Torques
Capacities
Specifications
Power Train
Gear Box
Friction Clutches
Transmission - Feed Drums
Transmission - Gathering Drums
U-Jointed Shaft
Hydraulic System
Hydraulic System
Miscellaneous
Outer Folding Sections
Tilt Frame
Feed System
Gathering Drums
Rotors
Feed Drums
Diagnosis
Troubleshooting
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
TABLE OF CONTENTS...1
Section 05: Safety...9
Group 05: Safety Measures...9
Recognize Safety Information...11
“Important” Information...12
“Note” Information...13
Prevent Machine Runaway...14
Prepare for Emergencies...15
Avoid High-Pressure Fluids...16
Remove Paint Before Welding or Heating...17
Avoid Heating Near Pressurized Fluid Lines...18
Work In Ventilated Area...19
Wear Protective Clothing...20
Practice Safe Maintenance...21
Park Machine Safely...22
Use Proper Lifting Equipment...23
Construct Dealer-Made Tools Safely...24
Support Machine Properly...25
Work in Clean Area...26
Illuminate Work Area Safely...27
Service Machines Safely...28
Use Proper Tools...29
Park Forage Harvester...30
Replace Safety Signs...31
Dispose of Waste Properly...32
Live With Safety...33
Safety Measures on Electronic Control Units...34
Section 10: General Information...35
Group 00: Identification View and Description...35
Identification View and Description, Summary of References...37
Identification View, 460plus Rotary Harvesting Unit...35
Serial Number Plate, 460plus Rotary Harvesting Unit...35
Assembly Designations...40
Hanging Points...41
Group 05: Lubricants, Hydraulic Oil, and Coolant...35
Lubricants, Grease and Gear Oil, Summary of References...43
Grease...44
Transmission Oil...46
Alternative and Synthetic Lubricants...47
Mixing of Lubricants...48
Lubricant Storage...49
Use Genuine John Deere Parts...50
Group 10: Torques...35
Torques, Summary of References...52
Unified Inch Bolt and Screw Torque Values...53
Metric Bolt and Screw Torque Values...55
Hydraulic System Inch Fitting Torque Values...57
Hydraulic System Metric Fitting Torque Values...58
Group 15: Capacities...35
Capacities, Summary of References...61
460plus Rotary Harvesting Unit - Transmissions, Capacities...35
Group 20: Specifications...35
Specifications, Summary of References...64
460plus Rotary Harvesting Unit - Dimensions...35
460plus Rotary Harvesting Unit - Speeds...35
Section 40: Electrical System...67
Group 05: General Information...67
General - Summary of References...69
Wiring Diagram (Rotary Harvesting Units for Series 8000 Forage Harvesters)...70
Group 10: Electrical Components...67
Electric Components - Summary of References...73
Electrical Components - Tests (Rotary Harvesting Units for Series 8000 Forage Harvesters)...74
Section 50: Power Train...78
Group 05: Gear Box (Optional)...78
Gear Box, Summary of References...82
Gear Box, Specifications...83
Gear Box, Other Material...84
Gear Box, Special Tools...85
Remove Gear Box from Rotary Harvesting Unit...86
Install Intermediate Shaft...87
Gear Box, Exploded View (Part 1)...89
Gear Box, Exploded View (Part 2)...91
Recondition Gear Box...93
Disassemble the Output Shaft...95
Remove Shift Quadrant...96
Disassemble the Shift Quadrant...98
Assemble the Shift Quadrant...100
Assemble the Gear Box...104
Assembled Spur Gear with Input Shaft...105
Assembled Spur Gear (Center)...107
Assembled Spur Gear with Output Shaft...109
Install the Gear Box...110
Group 10: Friction Clutches...78
Friction Clutches, Summary of References...113
Friction Clutches, Specifications...114
Friction Clutches, Special Tools...115
General Inspection...116
Remove Friction Clutches from Rotary Harvesting Unit...118
Disassemble the Friction Clutch...120
Change Coolant...122
Check Friction Clutch Torque...123
Install Friction Clutches...125
Group 15: Transmission - Feed Drums...78
Feed Drums, Summary of References...323
Feed Drums, Specifications...324
Feed Drums, Other Material...130
Feed Drums, Special Tools...131
Remove Feed Drum Transmission...132
Separate the Planetary Drive from the Spur Gear Angle Drive...137
Disassemble the Planetary Drive...138
Planetary Drive, Exploded View...145
Assemble the Planetary Drive...147
Disassemble the Spur Gear Angle Drive - LEFT - When Viewed in Direction of Travel...151
Spur Gear Angle Drive, Exploded View - LEFT - When Viewed in Direction of Travel (Part 1)...160
Spur Gear Angle Drive, Exploded View - LEFT - When Viewed in Direction of Travel (Part 2)...162
Assemble the Spur Gear Angle Drive - LEFT - When Viewed in Direction of Travel...164
Disassemble the Spur Gear Angle Drive - RIGHT - When Viewed in Direction of Travel...169
Spur Gear Angle Drive, Exploded View - RIGHT - When Viewed in Direction of Travel (Part 1)...178
Spur Gear Angle Drive, Exploded View - RIGHT - When Viewed in Direction of Travel (Part 2)...180
Assemble the Spur Gear Angle Drive - RIGHT - When Viewed in Direction of Travel...182
Join Spur Gear Angle Drive and Planetary Drive...188
Install Feed Drum Transmission...189
Group 20: Transmission - Gathering Drums...79
Transmission - Gathering Drums, Summary of References...306
Transmission - Gathering Drums, Specifications...307
Transmission - Gathering Drums, Other Material...194
Transmission - Gathering Drums, Essential or Recommended Tools...195
Transmission - Gathering Drums, Service Equipment and Tools...196
Check Torque of Radial Pin Clutch in Gathering Drum Transmissions...197
Remove Gathering Drum Transmissions...199
Disassemble Transmission Unit...204
Disassemble Spur-Gear Angle Drive...205
Exploded View of Spur-Gear Angle Drive (Part 1)...218
Exploded View of Spur-Gear Angle Drive (Part 2)...220
Assemble Spur-Gear Angle Drive...222
Disassemble Bevel Gear Drive...233
Exploded View of Bevel Gear Drive...238
Assemble Bevel Gear Drive...240
Assemble Transmission Unit...246
Install Gathering Drum Transmissions...247
Group 30: Universal-Jointed Shaft...80
U-Jointed Shaft, Summary of References...254
U-Jointed Shaft, Special Tools...255
Disassemble the U-Jointed Shaft...256
U-Jointed Shaft, Exploded View...258
Assemble the U-Jointed Shaft...259
Section 70: Hydraulic system...261
Group 05: Hydraulic system...261
Hydraulic System, Summary of References...263
Hydraulic System, Specifications...264
Hydraulic System, Other Material...265
Hydraulic System for Folding In and Out...266
General Repair Information...267
Remove Hydraulic Cylinder...268
Repair Hydraulic Cylinder...269
Remove the Check Valve from the Hydraulic Cylinder...270
Repair the Check Valve of the Hydraulic Cylinder...272
Check Valve Seat and Raise Valve for Damage...273
Pre-Assemble Hydraulic Cylinder...274
Install the Hydraulic Cylinder...275
Section 80: Miscellaneous...276
Group 05: Outer Folding Sections...276
Outer Folding Sections, Summary of References...278
Outer Folding Sections, Specifications...279
Outer Folding Sections, Other Material...280
Remove and Disassemble the Claw Clutches of the Outer Folding Sections...281
Claw Clutch, Exploded View...284
Assemble and Install the Claw Clutches of the Outer Folding Sections...286
Remove Hex. Shaft from the Outer Folding Sections...287
Remove Hex. Shaft from Main Frame...290
Check the Hex. Shaft...291
Install Hex. Shaft on the Outer Folding Sections...292
Install Hex. Shaft on the Main Frame...295
Group 10: Oscillating Frame (Optional)...276
Tilt Frame, Summary of References...298
Tilt Frame, Specifications...299
Remove Tilt Frame from Harvesting Unit...300
Install Tilt Frame on Harvesting Unit...302
Section 100: Feed System...304
Group 05: Gathering Drums...304
Gathering Drums, Summary of References...306
Gathering Drums, Specifications...307
Remove Gathering Drums...308
Gathering Drums, Exploded View...310
Install Gathering Drums...312
Group 10: Rotors...304
Rotors, Summary of References...316
Rotors, Specifications...317
Remove Rotors...318
Install New Rotating Blades...319
Install Rotors...321
Group 15: Feed Drums...304
Feed Drums, Summary of References...323
Feed Drums, Specifications...324
Remove Feed Drums...325
Install Feed Drums...328
Feed Drums, Scraper Adjustment...329
Feed Drums, Channel Width Adjustment...330
Section 212: Fault Diagnosis...332
Group 05: Troubleshooting...335
Troubleshooting, Summary of References...334
Troubleshooting...335
Section 99: Special Tools...337
Group 05: Special Tools (Dealer-Fabricated)...337
DFKM001 - Threaded Rod...339
Group 10: Special Tools (Available as Spare Parts)...337
KJD10927 - Socket Wrench...341
KJD10928 - Socket Wrench...342
KJD10153 - Puller...343
LCA59507 - Slide Hammer...344
LCA59509 - Internal Puller...345
LCA78440 - Testing Device...346
TABLE OF CONTENTS...1
Section 05: Sicherheit...9
Group 05: Sicherheitsmaßnahmen...9
Warnzeichen erkennen...11
“Wichtig” - Informationen...12
“Hinweis” - Informationen...13
Versehentliches Wegrollen der Maschine vermeiden...14
Vorbereitungen für den Notfall...15
Vorsicht bei Hochdruckflüssigkeiten...16
Vor Schweißarbeiten oder Erhitzen von Teilen Farbe entfernen...17
Hitzeentwicklung im Bereich von Druckleitungen vermeiden...18
Für gute Belüftung des Arbeitsplatzes sorgen...19
Schutzkleidung tragen...20
Sicherheit bei Wartungsarbeiten...21
Sicherheitsmaßnahmen beim Abstellen der Maschine...22
Richtige Ausrüstung zum Anheben von Teilen verwenden...23
Vorsicht bei Selbstanfertigung von Spezialwerkzeugen...24
Maschine unfallsicher unterbauen...25
Arbeitsplatz sauberhalten...26
Sichere Beleuchtung des Arbeitsplatzes...27
Sichere Wartung...28
Werkzeuge richtig handhaben...29
Feldhäcksler abstellen...30
Warnschilder ersetzen...31
Vorschriftsmäßige Beseitigung von Abfällen...32
Sicherheitsmaßnahmen einhalten...33
Sicherheitsmaßnahmen bei elektronischen Steuereinheiten...34
Section 10: Allgemeines...35
Group 00: Typenbild und Beschreibung...35
Typenbild und Beschreibung, Übersicht der Referenzen...37
Typenbild, Mähvorsatz 460plus...35
Seriennummernschild, Mähvorsatz 460plus...35
Benennung der Baugruppen...40
Aufhängepunkte...41
Group 05: Betriebsstoffe...35
Betriebsstoffe, Übersicht der Referenzen...43
Schmierfett...44
Getriebeöl...46
Alternative und synthetische Schmierstoffe...47
Mischen von Schmierstoffen...48
Lagerung von Schmierstoffen...49
Nur Original John Deere Teile verwenden...50
Group 10: Drehmomente...35
Drehmomente, Übersicht der Referenzen...52
Drehmomente für Zollschrauben...53
Drehmomente für metrische Schrauben...55
Drehmomente für Zollverschraubungen in der Hydraulik...57
Drehmomente für metrische Verschraubungen in der Hydraulik...58
Group 15: Füllmengen...35
Füllmengen, Übersicht der Referenzen...61
Mähvorsatz 460plus - Getriebe, Füllmengen...35