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Caterpillar 225D 229D 231D Excavator Workshop Repair Service Manual PDF - MCATEX225D.zip

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A full workshop service and repair manual, complete with electrical wiring diagrams, covering the Caterpillar 225D, 229D, and 231D excavators — packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines the way trained technicians do.


Inside the Caterpillar 225D, 229D & 231D excavator workshop service repair manual you'll find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


SENR4709 - Schematic (229D Excavator Hydraulic System)


SENR4270 - Schematic (225D And 231D Excavators Hydraulic System)


SENR4943 - Testing And Adjusting (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4943 - Systems Operation (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4943 - Specifications (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4784 - Disassembly and Assembly (225D & 231D EXCAVATORS VEHICLE SYSTEMS).pdf


SENR4722 - Schematic (231D EXCAVATOR HYDRAULIC SYSTEM).pdf


SENR4708 - Testing And Adjusting (225D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4708 - Systems Operation (225D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4707 - Specifications (225D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4271 - Disassembly and Assembly (225D & 229D EXCAVATOR VEHICLE SYSTEMS).pdf


SENR4270 - Schematic (225D And 231D Excavators Hydraulic System).pdf


SENR4269 - Testing And Adjusting (225D, 229D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4269 - Systems Operation (225D, 229D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4268 - Specifications (225D; 229D AND 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


PRODUCT DETAILS:


Total Pages: 1,343 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


SENR4709 - Schematic (229D Excavator Hydraulic System)


SENR4270 - Schematic (225D And 231D Excavators Hydraulic System)


SENR4943 - Testing And Adjusting (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4943 - Systems Operation (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4943 - Specifications (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.).pdf


SENR4784 - Disassembly and Assembly (225D & 231D EXCAVATORS VEHICLE SYSTEMS).pdf


SENR4722 - Schematic (231D EXCAVATOR HYDRAULIC SYSTEM).pdf


SENR4708 - Testing And Adjusting (225D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4708 - Systems Operation (225D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4707 - Specifications (225D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4271 - Disassembly and Assembly (225D & 229D EXCAVATOR VEHICLE SYSTEMS).pdf


SENR4270 - Schematic (225D And 231D Excavators Hydraulic System).pdf


SENR4269 - Testing And Adjusting (225D, 229D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4269 - Systems Operation (225D, 229D & 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


SENR4268 - Specifications (225D; 229D AND 231D EXCAVATORS HYDRAULIC SYSTEM).pdf


TABLE OF CONTENTS


SENR4268 - Specifications (225D; 229D AND 231D EXCAVATORS HYDRAULIC SYSTEM)...2


Introduction...4


Hydraulic Pumps (Main System)...5


Hydraulic Pump (Pilot System)...11


Pump Actuator (Attachment)...14


Pump Coupling Group...17


Motor Groups...18


Pilot Control Valve...24


Control Valve - Front Bank (Main System)...27


Control Valve - Rear Bank (Main System)...35


Platform Bulkhead...49


Combination Valve Groups...51


Hydraulic And Directional Lock Valve...55


Pilot System Relief Valve...56


Boom And Stick Vent Valves...58


Check And Relief Valve...59


Boom Check Valve Groups...63


Swing Circuit Line Relief Valve...66


Speed Control And Steering Valve...69


Selector Valve...73


Track Brake Valve...75


Blocker Valve...77


Oil Cooler Relief Valve...78


Hydraulic Tank...81


Hydraulic Tank Breaker Relief Valve...83


Bucket Cylinder...84


Stick Cylinder...87


Boom Cylinders...90


Cycle Times...93


Solenoids...95


Implement System Filter...97


Case Drain Filter...99


Pilot System Filter...100


Differential Pressure Switch...102


Check Valve Group...103


Spring Assembly...104


Swing Drives...105


Final Drives...107


Front Idlers...113


Swing Bearing And Gear Groups...117


Track Brakes...119


Carbodies...121


Track Carrier Rollers...123


Track Rollers...124


SENR4269 - Systems Operation (225D, 229D & 231D EXCAVATORS HYDRAULIC SYSTEM)...126


SENR4269 - Testing And Adjusting (225D, 229D & 231D EXCAVATORS HYDRAULIC SYSTEM)...223


SENR4270 - Schematic (225D And 231D Excavators Hydraulic System)...282


Main...283


Collage...284


SENR4271 - Disassembly and Assembly (225D & 229D EXCAVATOR VEHICLE SYSTEMS)...292


Important Information...294


Blocker Plates...295


Release Oil Pressure In Main System...298


Fuel Tank...300


Main System Oil Filter...301


Pilot System Oil Filter...303


Hydraulic Tank...304


Hydraulic Tank Cover...307


Hydraulic Oil Cooler...309


Oil Cooler Relief Valve...311


Pilot System Relief Valve...314


Main System Relief Valve...317


Combiner Valve...320


Three Stem Control Valve...323


Four Stem Control Valve...337


Line Make-Up Valves...345


Make-Up Valves...346


Load Check Valves...347


Line Relief Valves...348


Boom Check And Relief Valve...350


Boom Vent Valve...354


Track Brake Valve...356


Blocker Valve...360


Case Drain Filter...362


Swing Relief Valve...365


Swing Brake...368


Swing Motor...369


Track Motors...371


Motors (Swing And Track)...373


Swing Drive...386


Swivel Group...405


Pilot System Pump...409


Double Pump (Bent-Axis Piston)...414


Stick And Swing Pilot Control Valve...439


Bucket And Boom Pilot Control Valve...440


Pilot Control Valves...442


Speed And Direction Pilot Control Valve...445


Bucket...450


Bucket Cylinder...452


Stick Cylinder...455


Bucket And Stick Cylinders...458


Stick...464


Boom Cylinders...467


Boom...474


Recoil Springs And Hydraulic Track Adjusters...478


Hydraulic Track Adjusters...486


Recoil Springs...490


Track Roller Frame...494


Tracks...495


Front Idlers...501


Duo-Cone Seals...512


Sprockets...520


Track Rollers...526


Parking Brakes...529


Track Carrier Rollers...536


Final Drives...542


Undercarriage...575


Counterweight...581


Swing Gear And Bearing...582


SENR4707 - Specifications (225D & 231D EXCAVATORS HYDRAULIC SYSTEM)...585


Introduction...587


Hydraulic Pumps (Main System)...588


Hydraulic Pump (Pilot System)...594


Pump Actuator...596


Pump Coupling Group...598


Motor Groups...600


Pilot Control Valve...608


Platform Bulkhead...611


Control Valve - Front Bank (Main System)...613


Control Valve - Rear Bank (Main System)...618


Combination Valve Groups...623


Hydraulic And Directional Lock Valve...625


Selector Valve...626


Boom And Stick Vent Valves...627


Pilot System Relief Valve...628


Check And Relief Valve...630


Boom Check Valve Groups...632


Swing Circuit Line Relief Valve...635


Blocker Valve...637


Oil Cooler Relief Valve...638


Speed Control And Steering Valve...640


Track Brake Valve...642


Hydraulic Tank...644


Breaker_Relief Valves...646


Bucket Cylinders...647


Stick Cylinders...650


Boom Cylinders...653


Cycle Times...656


Solenoids...658


Implement System Filter...660


Case Drain Filter...664


Pilot System Filter...666


Differential Pressure Switch...668


Check Valve Group...670


Spring Assembly...671


Swing Drives...672


Final Drives...674


Carbodies...678


Front Idlers...680


Swing Bearing And Gear Groups...684


Track Brakes...686


Track Rollers...688


Track Carrier Rollers...690


SENR4708 - Systems Operation (225D & 231D EXCAVATORS HYDRAULIC SYSTEM)...691


SENR4708 - Testing And Adjusting (225D & 231D EXCAVATORS HYDRAULIC SYSTEM)...793


SENR4722 - Schematic (231D EXCAVATOR HYDRAULIC SYSTEM)...852


SENR4784 - Disassembly and Assembly (225D & 231D EXCAVATORS VEHICLE SYSTEMS)...854


Blocker Plates...856


Release Oil Pressure In Main System...859


Fuel Tank...861


Main System Oil Filter...863


Pilot System Oil Filter...865


Hydraulic Tank...867


Hydraulic Tank Cover...870


Hydraulic Oil Cooler...872


Oil Cooler Relief Valve...874


Pilot System Relief Valve...877


Main System Relief Valve...880


Combiner Valve...883


Three Stem Control Valve...886


Four Stem Control Valve...894


Line Make-Up Valves...902


Make-Up Valves...904


Load Check Valves...906


Line Relief Valves...908


Boom Check And Relief Valve...910


Boom Vent Valve...914


Track Brake Valve...916


Blocker Valve...920


Case Drain Filter...922


Swing Relief Valve...925


Swing Brake...928


Swing Motor...930


Track Motors...932


Motors [Swing (225D & 231D) & Track (225D)]...966


Swing Drive...978


Swivel Group...997


Pilot System Pump...1001


Double Pump (Bent-Axis Piston)...1006


Stick And Swing Pilot Control Valve...1030


Bucket And Boom Pilot Control Valve...1032


Pilot Control Valves...1034


Speed And Direction Pilot Control Valve...1037


Bucket...1042


Bucket Cylinder...1044


Stick Cylinder...1047


Bucket And Stick Cylinders...1050


Stick...1056


Boom Cylinders...1059


Boom...1067


Recoil Springs And Hydraulic Track Adjusters...1071


Hydraulic Track Adjusters...1080


Recoil Springs...1083


Track Roller Frame...1087


Tracks...1089


Front Idlers...1095


Duo-Cone Seals...1106


Sprockets...1113


Track Rollers...1120


Parking Brakes...1123


Track Carrier Rollers...1131


Final Drives...1137


Undercarriage...1170


Counterweight...1176


Swing Gear And Bearing...1177


SENR4943 - Specifications (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)...1180


Important Information...1181


215D and 219D...1182


225D...1194


231D...1200


235C And 235D...1205


Carbody...1228


Track Brake (Part of 4E7481 Frame Arrangement)...1234


Front Idler...1235


Final Drive...1237


Track Rollers...1240


Track Carrier Rollers...1242


Counterweight...1244


245B; 245D...1245


Bucket Assemblies (245D)...1254


Counterweight Group (245D)...1256


SENR4943 - Systems Operation (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)...1267


SENR4943 - Testing And Adjusting (215D; 219D; 225D; 231D; 235C; 245B. 235D; 245D EXCAVATOR ATTACH.)...1333


Caterpillar Excavators 225D, 229D & 231D Repair Service Manual

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