Caterpillar PM465 PM-465 Cold Planer Workshop Repair Service Manual PDF - MCATPM465.zip
A full-service repair guide featuring Electrical Wiring Diagrams for the Caterpillar PM465 Cold Planer, packed with every technical detail needed to service, troubleshoot, fix, and overhaul the machine the way trained technicians do.
This workshop service and repair manual for Caterpillar PM-465 Cold Planers contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 901 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
KENR3094 - Specifications (PM-465 COLD PLANER PROPEL SYSTEM).pdf
KENR3095 - Systems Operation (PM-465 COLD PLANER PROPEL SYSTEM).pdf
KENR3095 - Testing and Adjusting (PM-465 COLD PLANER PROPEL SYSTEM).pdf
KENR3096 - Disassembly and Assembly (PM-465 COLD PLANER PROPEL SYSTEM).pdf
KENR3097 - Specifications (PM-465 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS).pdf
KENR3098 - System Operation (PM-465 COLD PLANER AUXILIARY HYDRAULIC SYSTEM).pdf
KENR3098 - Testing and Adjusting (PM-465 COLD PLANER AUXILIARY HYDRAULIC SYSTEM).pdf
KENR3099 - Specifications (PM-465 COLD PLANER ROTOR SYSTEM).pdf
KENR3099 - Systems Operation (PM-465 COLD PLANER ROTOR SYSTEM).pdf
KENR3099 - Testing & Adjusting (PM-465 COLD PLANER ROTOR SYSTEM).pdf
KENR3101 - Specifications (PM-465 COLD PLANER CONVEYOR AND FAN SYSTEMS).pdf
KENR3101 - Systems Operation (PM-465 COLD PLANER CONVEYOR AND FAN SYSTEMS).pdf
KENR3101 - Testing And Adjusting (PM-465 COLD PLANER CONVEYOR AND FAN SYSTEMS).pdf
KENR3102 - Schematic (PM-465 Cold Planer Hydraulic System).pdf
KENR3103 - Disassembly and Assembly (PM-465 COLD PLANER MACHINE SYSTEMS).pdf
KENR3104 - Schematic (PM-465 Cold Planer Electrical System).pdf
KENR3106 - Systems Operation (PM-465 Cold Planer Caterpillar Grade & Slope Electronic Control System).pdf
KENR3106 - Testing and Adjusting (PM-465 Cold Planer Caterpillar Grade & Slope Electronic Control System).pdf
KENR3109 - Specifications (PM-465 COLD PLANER WATER SPRAY SYSTEM).pdf
KENR3109 - System Operations (PM-465 COLD PLANER WATER SPRAY SYSTEM).pdf
KENR3109 - Testing And Adjusting (PM-465 COLD PLANER WATER SPRAY SYSTEM).pdf
MCATPM465.zip_done_uploading.txt
SENR1061 - Troubleshooting 3408E ENGINE FOR USE IN PM565 & P...).pdf
KENR3094 - Specifications (PM-465 COLD PLANER PROPEL SYSTEM)....1
Introduction SMCS - 7456....2
Propel Pump SMCS - 7456....3
Propel Motors SMCS - 7456....7
Final Drive Planetary And Brake Assembly SMCS - 7456....9
Supply Filter SMCS - 7456....11
Track Group SMCS - 7456....12
KENR3095 - Systems Operation (PM-465 COLD PLANER PROPEL SYSTEM)....15
KENR3095 - Testing and Adjusting (PM-465 COLD PLANER PROPEL SYSTEM)....34
KENR3096 - Disassembly and Assembly (PM-465 COLD PLANER PROPEL SYSTEM)....42
Propel Pump....43
Propel Motor....53
Track Assembly....60
Track Separation & Connection....62
Propel Gear Reducer....65
Propel Sprocket....80
Track Roller Assembly....81
Track Idlers & Recoil Springs....88
Track Adjusters....90
Recoil Springs....92
Track Idlers....97
Track Pad....100
Conventional Duo-Cone Seals....101
KENR3097 - Specifications (PM-465 COLD PLANER AUXILIARY HYDRAULIC SYSTEMS)....108
Introduction SMCS - 7456....109
Auxiliary Hydraulic Pump SMCS - 7456....110
Reduced Pressure Manifold SMCS - 7456....116
Moldboard Control Valve SMCS - 7456....117
Elevation Cylinders SMCS - 7456....118
Moldboard Cylinder SMCS - 7456....119
Steering Control Unit SMCS - 7456....120
KENR3098 - System Operation (PM-465 COLD PLANER AUXILIARY HYDRAULIC SYSTEM)....121
KENR3098 - Testing and Adjusting (PM-465 COLD PLANER AUXILIARY HYDRAULIC SYSTEM)....148
KENR3099 - Specifications (PM-465 COLD PLANER ROTOR SYSTEM)....162
Introduction....163
Clutch Control Valve....164
Filter....166
Power Takeoff Clutch....167
Rotor Drive Planetary....169
Pump....171
KENR3099 - Systems Operation (PM-465 COLD PLANER ROTOR SYSTEM)....172
KENR3099 - Testing & Adjusting (PM-465 COLD PLANER ROTOR SYSTEM)....185
KENR3101 - Specifications (PM-465 COLD PLANER CONVEYOR AND FAN SYSTEMS)....191
Introduction SMCS - 7456....192
Conveyor_Fan Pump SMCS - 7456....193
Conveyor Motors SMCS - 7456....194
Conveyor_Fan Manifold SMCS - 7456....197
Fan Motor SMCS - 7456....199
Cylinders SMCS - 7456....200
KENR3101 - Systems Operation (PM-465 COLD PLANER CONVEYOR AND FAN SYSTEMS)....202
KENR3101 - Testing And Adjusting (PM-465 COLD PLANER CONVEYOR AND FAN SYSTEMS)....218
KENR3102 - Schematic (PM-465 Cold Planer Hydraulic System)....230
KENR3103 - Disassembly and Assembly (PM-465 COLD PLANER MACHINE SYSTEMS)....232
Duo Cone Seals....234
Clutch Pump....241
Auxiliary Pump....245
Fan Drive Motor....251
Front Manifold Valve....255
Rotor Drive Clutch....256
Rotor Brake Disc....263
Brake Caliper....265
Rotor Drive V-Belt....269
Rotor Drive Sheave Pulley (Upper)....270
Rotor Drive Sheave Support Group (Upper)....272
Rotor Drive Idler Sheave....277
Rotor Drive Idler Assembly....279
Rotor Drive Sheave Support Group (Lower)....281
Rotor Bearing....286
Rotor Shaft....288
Rotor Drum Assembly....290
Moldboard Cutting Edges....295
Rotor Drive Gear Reducer....297
Rotor Chamber Group....310
Rotor Chamber Wear Plate....314
Rotor Bit....315
Rotor Bit Holder....317
Moldboard Cylinder....319
Moldboard Cylinder (Upper)....321
Moldboard Pressure Valve....323
Steering Control Valve....324
Elevation Arm....333
2nd Stage Conveyor Assembly....337
2nd Stage Conveyor Assembly Belt....340
2nd Stage Conveyor Assembly Motor....344
2nd Stage Conveyor Assembly Lift Cylinder....348
2nd Stage Conveyor Assembly Head Pulley....349
2nd Stage Conveyor Assembly Tail Pulley....350
2nd Stage Conveyor Assembly Tail Pulley Bearing....351
2nd Stage Conveyor Assembly Pivot Frame Bearings....352
2nd Stage Conveyor Assembly Troughing Idler Rollers....355
1st Stage Conveyor Assembly....357
1st & 2nd Stage Conveyor Assembly Pumps & Fan Drive Pump....360
1st & 2nd Stage And Fan Drive Pump Group....362
1st Stage Conveyor Assembly Motor....374
1st Stage Conveyor Assembly Belt....376
1st Stage Conveyor Assembly Troughing Idler Rollers....378
1st Stage Conveyor Assembly Drive....380
1st Stage Conveyor Assembly Tail Pulley....381
Water Spray Pump....384
KENR3104 - Schematic (PM-465 Cold Planer Electrical System)....388
KENR3106 - Systems Operation (PM-465 Cold Planer Caterpillar Grade & Slope Electronic Control System)....399
General Information....400
Controller....403
Basic Operation....411
Grade Sensor Operation....413
Slope Sensor Operation....415
Setpoints....416
Zero Cut Calibration Function....417
Grade Offset Function....418
Automatic Hold Function....419
Sensitivity Function and Speed Function....420
Jump Function and Return to Grade Function....423
Diagnostic Operation....425
Modes of Operation....428
Electronic Control Module (Grade_Slope)....438
Switches....442
Sensors....448
Relays....456
Solenoid Valves....458
Alarm....462
CAT Data Link....464
Manual Override Control....466
KENR3106 - Testing and Adjusting (PM-465 Cold Planer Caterpillar Grade & Slope Electronic Control System)....468
General Information....471
Service Tools....472
Electrical Components And Connector Locations....473
Determining Diagnostic Codes....475
Troubleshooting Diagnostic Codes....478
CID 168 FMI 03 Electrical System Voltage Above Normal - Test....482
CID 168 FMI 04 Electrical System Voltage Below Normal - Test....484
CID 254 FMI 09 CAT Data Link Abnormal Update - Test....486
CID 650 FMI 02 Harness Code Incorrect - Test....490
CID 748 FMI 02 Service Door Incorrect Signal - Test....493
CID 749 FMI 02 Kickback Incorrect Signal - Test....497
CID 856 FMI 00 Grade Sensor (Slope) Above Normal Range - Test....501
CID 856 FMI 01 Grade Sensor (Slope) Below Normal Range - Test....505
CID 856 FMI 08 Grade Sensor (Slope) Abnormal Signal - Test....509
CID 900 FMI 03 Solenoid Valve (Left Front Raise) Voltage Above Normal - Test....513
CID 900 FMI 05 Solenoid Valve (Left Front Raise) Current Below Normal - Test....516
CID 0900 FMI 06 Solenoid Valve (Left Front Raise) Current Above Normal - Test....519
CID 0900 FMI 12 Solenoid Valve (Left Front Raise) Failed - Test....522
CID 0901 FMI 03 Solenoid Valve (Left Front Lower) Voltage Above Normal - Test....524
CID 0901 FMI 05 Solenoid Valve (Left Front Lower) Current Below Normal - Test....527
CID 0901 FMI 06 Solenoid Valve (Left Front Lower) Current Above Normal - Test....530
CID 0901 FMI 12 Solenoid Valve (Left Front Lower) Failed - Test....533
CID 0902 FMI 03 Solenoid Valve (Right Front Raise) Voltage Above Normal - Test....535
CID 0902 FMI 05 Solenoid Valve (Right Front Raise) Current Below Normal - Test....538
CID 0902 FMI 06 Solenoid Valve (Right Front Raise) Current Above Normal - Test....541
CID 0902 FMI 12 Solenoid Valve (Right Front Raise) Failed - Test....544
CID 0903 FMI 03 Solenoid Valve (Right Front Lower) Voltage Above Normal - Test....546
CID 0903 FMI 05 Solenoid Valve (Right Front Lower) Current Below Normal - Test....549
CID 0903 FMI 06 Solenoid Valve (Right Front Lower) Current Above Normal - Test....552
CID 0903 FMI 12 Solenoid Valve (Right Front Lower) Failed - Test....555
CID 0904 FMI 03 Solenoid Valve (Rear Raise) Voltage Above Normal - Test....557
CID 0904 FMI 05 Solenoid Valve (Rear Raise) Current Below Normal - Test....560
CID 0904 FMI 06 Solenoid Valve (Rear Raise) Current Above Normal - Test....563
CID 0904 FMI 12 Solenoid Valve (Rear Raise) Failed - Test....566
CID 0905 FMI 03 Solenoid Valve (Rear Lower) Voltage Above Normal - Test....568
CID 0905 FMI 05 Solenoid Valve (Rear Lower) Current Below Normal - Test....571
CID 0905 FMI 06 Solenoid Valve (Rear Lower) Current Above Normal - Test....574
CID 0905 FMI 12 Solenoid Valve (Rear Lower) Failed - Test....577
CID 0906 FMI 00 Position Sensor (Left Grade) Above Normal Range - Test....579
CID 0906 FMI 01 Position Sensor (Left Grade) Below Normal Range - Test....586
CID 0906 FMI 08 Position Sensor (Left Grade) Abnormal Signal - Test....593
CID 0907 FMI 00 Position Sensor (Right Grade) Above Normal Range - Test....600
CID 0907 FMI 01 Position Sensor (Right Grade) Below Normal Range - Test....607
CID 0907 FMI 08 Position Sensor (Right Grade) Abnormal Signal - Test....614
CID 0919 FMI 03 Alarm Voltage Above Normal - Test....621
CID 0919 FMI 05 Alarm Current Below Normal - Test....624
CID 0919 FMI 06 Alarm Current Above Normal - Test....627
CID 0919 FMI 12 Alarm Failed - Test....630
CID 0922 FMI 02 Position Sensor (Auto Stop) Incorrect Signal - Test....632
CID 0923 FMI 02 Position Sensor (Service Height) Incorrect Signal - Test....638
CID 0963 FMI 09 Electronic Control Module (Grade_Slope) Abnormal Update - Test....643
Circuit Breaker (Grade_Slope) - Troubleshoot....645
Service Height Indicator - Troubleshoot....646
Auto Stop Indicator - Troubleshoot....647
Manual Override Control - Troubleshoot....648
Rocker Switch (Controller) - Troubleshoot....652
Push Button Switch (Controller) - Troubleshoot....655
Calibration....658
Position Sensor (Left Grade) - Calibrate....664
Position Sensor (Right Grade) - Calibrate....667
Grade Sensor (Slope) - Calibrate....670
Valve - Calibrate....672
Electrical Connector - Inspect....675
Electronic Control Module (ECM) - Replace....677
Special Symbols on Readouts....678
Glossary of Terms....680
System Schematic....683
KENR3109 - Specifications (PM-465 COLD PLANER WATER SPRAY SYSTEM)....686
Introduction SMCS - 7456....687
Water Spray System....688
High Pressure Water Spray System (Optional)....693
KENR3109 - System Operations (PM-465 COLD PLANER WATER SPRAY SYSTEM)....697
KENR3109 - Testing And Adjusting (PM-465 COLD PLANER WATER SPRAY SYSTEM)....708
SENR1061 - Troubleshooting 3408E ENGINE FOR USE IN PM565 & P...)....711
Introduction SMCS - 7566....713
Section 1 Electronic Troubleshooting SMCS - 7566....714
Section 2 Programming Parameters SMCS - 7566....733
Section 3 Troubleshooting Without A Diagnostic Code SMCS - 7566....744
SECTION 4 Troubleshooting With A Diagnostic Code SMCS - 7566....772
Quick Reference Sheet For Diagnostic Codes SMCS - 7566....781
P-500 How To Use The Tests SMCS - 7566....785
P-501 Inspecting Electrical Connectors SMCS - 7566....788
P-503 Electrical Power Supply SMCS - 7566....791
P-504 THROTTLE SWITCH SMCS - 7566....797
P-507 Ground Level Shutdown Switch (Relay) SMCS - 7566....802
P-513 ECM_Personality Module SMCS - 7566....807
P-514 Speed_Timing Sensor SMCS - 7566....810
P-515 Injector Solenoids SMCS - 7566....819
P-516 Coolant Temperature Sensor SMCS - 7566....826
P-517 Turbocharger Compressor Outlet Pressure Sensor SMCS - 7566....832
P-519 Atmospheric Pressure Sensor SMCS - 7566....838
P-520 Oil Pressure Sensor SMCS - 7566....844
P-521 Analog Sensor Supply SMCS - 7566....850
P-523 Cat Data Link SMCS - 7566....855
P-528 Pump Pressure Engine Cooling Fan Control Valve SMCS - 7566....858
P-545 Injection Actuation Pressure Control Valve SMCS - 7566....861
P-546 Injection Actuation Pressure Sensor SMCS - 7566....864
P-547 Engine Oil Temperature Sensor SMCS - 7566....871
P-548 Fuel Temperature Sensor SMCS - 7566....877
P-549 Coolant Flow Switch SMCS - 7566....883
P-559 Engine Cooling Fan Pressure Sensor SMCS - 7566....887
P-5104 Ground Level Shutdown Lamp SMCS - 7566....892
P-600 How To Perform Calibrations SMCS - 7566....896
P-614 Speed_Timing Sensor Calibration SMCS - 7566....898
P-621 Analog Sensor Calibration SMCS - 7566....902
Section 7 Glossary Of Terms SMCS - 7566....905
Caterpillar PM-465 Cold Planer Repair Service Manual