John Deere 700J-II Crawler Dozer Operator's Manual PDF (OMT392867X19) - MJODOMT392867X19.zip

This is the full-service Operator's manual for the John Deere 700J-II Crawler Dozer, containing every technical detail needed to run and care for the machine.

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PRODUCT DETAILS:

Total Pages: 613 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Category: Operator's Manual

Language: Spanish English French Portuguese Russian

Published on 2019/10/11

TABLE OF CONTENTS

Section 1-1: Safety—Safety and Operator Conveniences...40

Safety and Operator Convenience Features...41

Section 1-2: Safety—General Precautions...43

Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...44

Recognize Safety Information...48

Follow Safety Instructions...49

Operate Only If Qualified...50

Wear Protective Equipment...51

Avoid Unauthorized Machine Modifications...52

Inspect Machine...53

Stay Clear of Moving Parts...54

Avoid High-Pressure Fluids...55

Avoid High-Pressure Oils...56

Work In Ventilated Area...57

Avoid Static Electricity Risk When Refueling...58

High Debris Applications...60

Prevent Fires...61

In Case of Machine Fire...62

Prevent Battery Explosions...63

Handle Chemical Products Safely...64

Handle Starting Fluid Safely...65

Decommissioning — Proper Recycling and Disposal of Fluids and Components...66

Prepare for Emergencies...67

Clean Debris from Machine...68

Add Cab Guarding for Special Uses...69

Section 1-3: Safety—Operating Precautions...70

Use Steps and Handholds Correctly...71

Start Only From Operator's Seat...72

Use and Maintain Seat Belt...73

Prevent Unintended Machine Movement...74

Avoid Work Site Hazards...75

Keep Riders Off Machine...77

Avoid Backover Accidents...78

Avoid Machine Tip Over and Machine Damage...79

Use Special Care When Operating...81

Inspect and Maintain ROPS...82

Travel Safely...83

Prevent Acid Burns...84

Add and Operate Attachments Safely...86

Section 1-4: Safety—Maintenance Precautions...87

Park and Prepare for Service Safely...88

Service Machines Safely...89

Service Cooling System Safely...90

Remove Paint Before Welding or Heating...91

Make Welding Repairs Safely...92

Drive Metal Pins Safely...93

Use Proper Lifting Equipment...94

Section 1-5: Safety—Safety Signs and Other Instructions...96

Safety Signs and Other Instructions...96

Section 2-1: Operation—Operator's Station...100

Instrument Panel Functions...101

Standard Display Monitor (SDM) Functions...103

Warm-Up Indicator...107

Horn...108

Engine Speed Control Dial...109

Transmission Control Lever (TCL)...110

Blade Control Lever...111

Hydraulic Enable Switch—IGC Machines...112

Auxiliary Control Levers—If Equipped...113

Using Park Lock Lever...114

Decelerator/Brake Pedal...115

Heating and Air Conditioning System—If Equipped...116

Windshield Wiper and Washer Controls—If Equipped...117

Door Latch—If Equipped...119

Alternative Exit—If Equipped...120

Cab Windows—If Equipped...121

Dome Light—If Equipped...122

Radio—If Equipped...123

Seat Adjustment...126

Armrest Adjustment...127

Under Seat Heater—If Equipped...128

Fire Extinguisher Mounting Location...129

Beacon Light—If Equipped...130

Section 2-2: Operation—Operating the Machine...131

Before Starting Work...132

Inspect Machine Daily Before Starting...133

Battery Disconnect Switch...135

Check Instruments Before Starting...136

Engine Break-In Period...138

Starting the Engine...394

Engine Warm-Up...141

Cold Weather Warm-Up...142

Operating in Water and Mud...143

Operating on Steep Hills...144

Service ADVISOR™ Remote (SAR) Software Delivery Process...145

Driving the Machine...146

Setting Travel Speed...148

Decelerator/Brake Pedal and Decelerator Mode Switch...149

Stopping the Machine...151

Parking the Machine...153

Hydraulic System Pressure Release...154

Economy (ECO) Mode Operation...155

Operating Blade...156

Changing Blade Pitch...159

Operating IGC System—Topcon Factory Installation, If Equipped...161

Ripper Operation—If Equipped...163

Avoid Track Damage...165

Extend Undercarriage Life...166

Loading Machine on a Trailer...168

Lifting the Machine...170

Releasing Park Brake to Tow the Machine...171

Section 2-3: Operation—Monitor Operation...175

Standard Display Monitor (SDM)...184

Main Menu...178

Codes (SDM)...180

Machine Settings (SDM)...181

Diagnostics (SDM)...183

Monitor (SDM)...184

Section 3-1: Maintenance—Machine...185

Required Emission-Related Information...186

Engines With Tier 3-Stage IIIA/MAR-I Emission Control...187

Diesel Fuel...188

Lubricity of Diesel Fuel...190

Handling and Storing Diesel Fuel...191

Biodiesel Fuel...192

Testing Diesel Fuel...194

Supplemental Diesel Fuel Additives...195

Fuel Filters...196

Minimizing the Effect of Cold Weather on Diesel Engines...197

Diesel Engine Break-In™ Oil...199

Diesel Engine Oil — Tier 3 and Stage IIIA...200

Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines...202

Diesel Engine Oil Service Interval for Operation at High Altitude...204

Oil Filters...205

Diesel Engine Coolant (engine with wet sleeve cylinder liners)...206

Water Quality for Mixing with Coolant Concentrate...208

Operating in Warm Temperature Climates...209

Testing Coolant Freeze Point...210

Disposing of Coolant...212

Alternative and Synthetic Lubricants...213

Lubricant Storage...214

Mixing of Lubricants...215

Hydraulic and Hydrostatic Oil...216

Track Rollers, Front Idler, and Carrier Roller Oil...218

Final Drive and Track Frame Pivot Oil...219

Multipurpose Extreme Pressure (EP) Grease...220

Section 3-2: Maintenance—Periodic Maintenance...221

Service Machine at Specified Intervals...222

Check the Hour Meter Regularly...223

Prepare Machine for Maintenance...224

Opening Front Grille Housing...226

Fuel Tank...228

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...229

Service Intervals...230

Required Parts...232

Section 3-3: Maintenance—As Required...234

Inspect or Replace Belt and Check Automatic Belt Tensioner...235

Check and Clean Engine Air Filter Precleaner...237

Replace Engine Air Cleaner Elements...238

Check Air Cleaner Dust Unloader Valve...240

Check and Drain Primary Fuel Filter and Water Separator...241

Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped...242

Track Sag General Information...342

Check and Adjust Track Sag...247

Inspect and Clean Cooling Package...251

Inspect or Replace Cab Fresh Air Filter...253

Inspect or Replace Cab Recirculation Air Filter...254

Check and Fill Windshield Washer Fluid...256

Section 3-4: Maintenance—Every 10 Hours or Daily...257

Check Engine Oil Level...258

Check Engine Coolant Level...260

Check Hydraulic Oil Level...262

Check Hydrostatic Transmission Oil Level...263

Lubricate Right, Left, and Center Crossbar Pivots...264

Lubricate Dozer Linkage and Blade Socket...265

Section 3-5: Maintenance—Every 50 Hours...267

Lubricate Ripper—If Equipped...268

Section 3-6: Maintenance—Initial Service—250 Hours...269

Drain and Refill Engine Oil and Replace Filter...277

Section 3-7: Maintenance—Every 250 Hours...273

Check Final Drive Oil Level...274

Take Engine Oil Sample...275

Section 3-8: Maintenance—Every 500 Hours...276

Drain and Refill Engine Oil and Replace Filter...277

Replace Primary Fuel Filter and Water Separator...280

Replace Final Fuel Filter...282

Replace Auxiliary Fuel Filter and Water Separator—If Equipped...284

Drain Water and Sediment From Fuel Tank...286

Check Battery Electrolyte Level and Terminals...287

Blade Pivot Shim Adjustment...290

Take Fluid Samples...292

Section 3-9: Maintenance—Every 1000 Hours...293

Drain and Refill Final Drive Oil...294

Check Track Frame Pivot Shaft Bushing Oil Level...295

Check Coolant Condition...296

Check Air Intake Hose...298

Replace Cab Fresh Air and Cab Recirculation Air Filters...299

Section 3-10: Maintenance—Every 2000 Hours...300

Check and Adjust Engine Valve Lash...301

Drain and Refill Hydraulic Oil and Replace Filter...302

Drain and Refill Hydrostatic Transmission Oil and Replace Filter...305

Clean Engine Crankcase Ventilation Tube...308

Replace Fuel Tank Breather...309

Section 3-11: Maintenance—Every 6000 Hours...310

Drain and Refill Engine Cooling System...311

Section 4-1: Miscellaneous—Machine...314

Bleed Fuel System...315

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...317

Do Not Service Control Valves, Cylinders, Pumps, or Motors...318

Precautions for Alternator and Regulator...319

Handling, Checking, and Servicing Batteries Carefully...320

Using Battery Charger...323

Using Booster Batteries—24-Volt System...325

Removing Batteries...326

Replacing Batteries...328

Welding on Machine...329

Keep Electronic Control Unit Connectors Clean...330

JDLink™ Machine Monitoring System (MMS)—If Equipped...331

Replacing Fuses...332

Keep ROPS Installed Properly...335

Replacing Seat Belt...336

Lubricating Door Latches...338

Checking Idlers and Rollers for Oil Leakage...339

Checking Park Lock Start System...340

Checking Transmission Start System...341

Track Sag General Information...342

Check Track Shoe Hardware...343

Hardware Torque Specifications...344

Unified Inch Bolt and Screw Torque Values...345

Metric Bolt and Screw Torque Values...347

Section 4-2: Miscellaneous—Operational Checkout...350

Operational Checkout...350

Section 4-3: Miscellaneous—Troubleshooting...392

Troubleshooting Procedure...393

Engine...394

Electrical System...398

Hydraulic System...400

Hydrostatic Transmission System...402

Air Conditioning...403

Heater System...405

Access Diagnostic Trouble Codes (DTCs)...406

Software Update...407

Section 4-4: Miscellaneous—Storage...408

Prepare Machine for Storage...409

Monthly Storage Procedure...411

Section 4-5: Miscellaneous—Machine Numbers...413

Record Product Identification Number (PIN)...414

Record Engine Serial Number...415

Keep Proof of Ownership...416

Keep Machines Secure...417

Section 4-6: Miscellaneous—Specifications...418

XLT Crawler Dozer Dimensions...419

XLT Crawler Dozer Specifications...421

XLT Crawler Dozer Weights...422

XLT Crawler Dozer Drain and Refill Capacities...423

LGP Crawler Dozer Dimensions...424

LGP Crawler Dozer Specifications...426

LGP Crawler Dozer Weights...427

LGP Crawler Dozer Drain and Refill Capacities...428

Parallelogram Ripper With Hydraulic Pitch Adjustment...429

Eurasian Economic Union...431

Machine Design Life...432

John Deere 700J-II Crawler Dozer Operator's Manual (OMT392867X19)