Volvo DD35B Asphalt Compactor Workshop Service Repair Manual PDF - MVLVCONDD35B.zip

A full-service repair manual featuring Electrical Wiring Diagrams for the Volvo DD35B Asphalt Compactor, packed with the technical data needed to service, troubleshoot, fix, and overhaul the machine the way trained technicians do.

The workshop service and repair manual for Volvo Construction's DD35B Asphalt Compactor contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

Asphalt Compactors DD35B Volvo Service Repair Manual.pdf

PRODUCT DETAILS:

File Format: PDF (Windows & Mac & Linux)

Language: English

Total Pages: 621

0 - Foreword...2

0 - GENERAL...3

03 - SPECIFICATIONS...4

Tightening torque; specifications_{40-10}...5

Tightening torque; specifications_{39-51}...8

Thread locking compound; application_specifications...11

Hydraulic connections; tightening torques...13

07 - STANDARD TIME...20

Operation numbers for additional work...21

08 - TOOL...23

Infrared Thermometer...24

1 - STANDARD PARTS; SERVICE...26

16 - LUBRICANT; FUEL; OTHER FLUID...27

Fuel; lubricant and filling capacities...28

Recommended lubricants...29

Alternative fuels...31

17 - SERVICE...34

Service and Maintenance Introduction...36

Arrival Inspection; according to Inspection Programme...37

Delivery Inspection; according to Inspection Programme...38

Maintenance of Stored Machines; according to Inspection Programme...39

Maintenance service; first 50 hours...40

Maintenance service; every 10 hours...41

Maintenance service; every 50 hours...42

Maintenance service; every 250 hours...43

Maintenance service; every 500 hours...44

Maintenance service; every 1000 hours...46

Maintenance service; every 1500 hours...48

Maintenance service; every 2000 hours...50

Maintenance service; every 3000 hours...52

Service position-2950...54

Lubrication; every 50 hours...57

Warning devices; checking...59

Leakage; checking...60

Fuel tank; cleaning...61

Battery system integrity; checking...63

Emergency stop switch; testing...64

Parking brake function; checking...65

Drum shock mounts; checking...67

Drum eccentric oil level; checking...68

Drum eccentric oil; changing...69

Hydraulic oil level; checking...71

Hydraulic oil; changing...72

Hydraulic oil filters; replacing...74

Hydraulic oil tank breather filter; cleaning...76

Water tank level; checking...78

Water tank; cleaning...79

Water pump filter; checking...81

Water pump filter; cleaning...83

Spray bars; cleaning...85

Starting with booster batteries...87

Towing a disabled machine...89

19 - GENERAL...94

Safety concerns everybody!...95

Service position...99

Safety when handling the machine...102

A few simple safety rules...106

Before operating...110

Before service; read...114

General...118

Cleanliness...123

Electrical system...127

Checklist after a fire or heat exposure...131

Health hazards with paint; plastics and rubber...134

Safety when handling oil and fuel...138

Safety when working with batteries...141

Charging batteries...144

Environment...148

Environmental handling for the future...153

Decontamination...156

2 - ENGINE WITH MOUNTING AND EQUIPMENT...160

20 - GENERAL...161

Engine fault codes; description...162

21 - ENGINE...165

Engine; tightening torques...166

23 - FUEL SYSTEM...168

Fuel system; bleeding_{09-41}...169

Fuel system; bleeding_{09-23}...170

26 - COOLING SYSTEM...172

Cooling package; removing...173

Cooling package; installing...178

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...184

30 - GENERAL...185

Electrical system; tightening torques...188

Tech Tool; operations-...190

Software parameters; description...191

Tech Tool operation; 23712-3 - Injectors shut off; manual...196

General fault diagnosis information...197

Troubleshooting strategy...198

Collection of basic data...200

SAE error codes; translation to error messages; general...202

Conditions when checking...205

Lead and connector checks...207

Troubleshooting tools...211

Special tools for troubleshooting...212

Tech Tool Service Tool...213

Tech Tool; operations...217

AL3201; description and measuring...218

FX1052; description and measuring...220

FX1053; description and measuring...222

FX1054; description and measuring...224

MA2301-MA2303; description and measuring...226

MA2310; description and measuring...228

MA4202; description and measuring...229

MA4212; description and measuring...231

MA9426; description and measuring...233

MA9427; description and measuring...235

MO2506; description and measuring...237

MO5401; description and measuring...238

Power supply E-ECU; description and measuring...240

Power supply W-ECU; description and measuring...242

RE2501; description and measuring...244

RE3101; description and measuring...246

RE3102; description and measuring...248

RE3301; description and measuring...250

RE3501; description and measuring...252

RE3502; description and measuring...254

RE3510; description and measuring...256

RE3530; description and measuring...258

RE3531; description and measuring...261

RE3619; description and measuring...263

RE3620; description and measuring...265

RE5401; description and measuring...267

SA3601; description and measuring...269

SAE J1939_CAN1 Control link; description and measuring...270

SAE J1939_CAN2 Control link; description and measuring...273

SE2206; description and measuring...276

SE2302; description and measuring...277

SE2303; description and measuring...279

SE2309; description and measuring...281

SE2502; description and measuring...283

SE2508; description and measuring...284

SE2510; description and measuring...286

SE2519; description and measuring...288

SE2521; description and measuring...289

SE2522; description and measuring...291

SE2606; description and measuring...293

SE2709; description and measuring...295

SE2710; description and measuring...297

SE5501; description and measuring...299

SE9428; description and measuring...301

SE9809; description and measuring...303

SW5501; description and measuring...305

Multimeter 8889 0074...307

Test pins 999 0008...308

Adapter cable 999 0020...309

Extension cable 999 0062...310

Adapter cable 999 3893...311

Multi-pin breaker box 999 8699...312

Template 8889 0019...313

Harness 8889 0016...314

Adapter cable 999 0014...315

Adapter cable 999 0216...316

Component fault diagnosis; description...317

Test methods; description...320

31 - BATTERY...324

Battery; removing...325

Battery; installing...326

33 - STARTING SYSTEM...327

Starting system; description...328

36 - OTHER ELECTRICAL EQUIPMENT...331

Ground locations...332

V-ECU MID 187 pre-programmed; replacing...335

V-ECU MID 187 non-programmed; replacing...337

37 - CABLE; FUSE; RELAY...339

Components list_{16-29}...341

Components list_{16-11}...346

E-ECU; I_O list...351

I-ECU; I_O list...355

V-ECU; I_O list...356

Wiring diagram index...359

Wiring diagram 1_{14-27}...360

Wiring diagram 1_{14-09}...363

Wiring diagram 2_{13-28}...366

Wiring diagram 2_{13-10}...369

Wiring diagram 3_{12-42}...372

Wiring diagram 3_{12-23}...375

Wiring diagram 4_{11-56}...378

Wiring diagram 4_{11-37}...381

Wiring diagram 5_{11-10}...384

Wiring diagram 5_{10-52}...387

Wiring diagram 6_{10-21}...390

Wiring diagram 6_{10-01}...393

Wiring diagram 7_{09-31}...396

Wiring diagram 7_{09-11}...399

Wiring diagram 8_{08-43}...402

Wiring diagram 8_{08-25}...405

Wiring diagram 9_{07-57}...408

Wiring diagram 9_{07-39}...411

Wiring diagram 10_{07-09}...414

Wiring diagram 10_{06-51}...417

Wiring diagram 11_{06-23}...420

Wiring diagram 11_{06-03}...423

Wiring diagram 12_{05-35}...426

Wiring diagram 12_{05-17}...429

Wiring diagram 13_{04-42}...432

Wiring diagram 13_{04-24}...435

Wiring diagram 14_{03-54}...438

Wiring diagram 14_{03-36}...441

Wiring diagram 15_{03-08}...444

Wiring diagram 15_{02-48}...447

Wiring diagram 16_{02-20}...450

Wiring diagram 16_{02-02}...453

Wiring diagram 17_{01-27}...456

Wiring diagram 17_{01-09}...459

38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...462

Fuel level sender; replacing...463

Engine fault codes; description...466

4 - POWER TRANSMISSION...469

42 - TRANSMISSION; HYDRAULIC CONTROL...470

Propulsion control lever; replacing...471

44 - HYDROSTATIC DRIVE...474

Propulsion system; tightening torques...475

Propulsion pump; specifications...476

Drum drive motor; specifications...477

Propulsion system; description...478

Propulsion pump; removing...481

Propulsion pump; installing...485

5 - BRAKE...489

55 - PARKING BRAKE...490

Parking brake; function description...491

Drum brake; specifications...495

6 - STEERING...496

60 - GENERAL...497

Steering system; specifications...498

Steering system; tightening torques...499

Steering system; description...500

64 - STEERING...502

Steering pump; removing...503

Steering pump; installing...505

Steering valve; replacing...507

Steering cylinder; removing...513

Steering cylinder; installing...515

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...517

70 - GENERAL...518

Frame; tightening torques...519

74 - FRAME LINK...521

Articulation pin; removing...522

Articulation bearings; replacing...525

77 - WHEELS; TRACKS; TYRE; HUB; DRUM...527

Vibration motor; specifications...528

Vibration pump; specifications...529

Drum vibration; specifications...530

Vibration system; description...531

Drum; tightening torques...534

Carrier; removing...536

Carrier; installing...541

Drum; removing...545

Drum; installing...548

Eccentric weight; removing...550

Eccentric weight; installing...553

Drum drive motor; replacing...556

Vibration motor; removing...560

Vibration motor; installing...562

Vibration pump; removing...564

Vibration pump; installing...566

Vibration control valve; replacing...568

Eccentric weight bearings; replacing...571

Drum drive assembly; removing...573

Drum drive assembly; installing...578

Vibration system pressure; checking...585

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...588

81 - CAB; NAKED; CANOPY...589

Operator's platform; tightening torques...590

Operator's platform; removing...591

Operator's platform; installing...592

85 - CAB INTERIOR; UPHOLSTERY...593

Operator's seat; removing...594

Operator's seat; installing...597

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...600

90 - GENERAL...601

Hydraulic diagram; component locations...602

Hydraulic diagram 1...606

Hydraulic pressure; testing...607