John Deere 325J Side Shift Backhoe Loader Workshop Service Repair Manual PDF (TM11300) - john-deere-325j-side-shift-loader-service-repair-technical-m.zip
John Deere 325J Side Shift Loader Service Repair Technical Manual (TM11300)
This is the full, official factory service manual covering the John Deere 325J Side Shift Loader, packed with every detail a technician needs to service, troubleshoot, fix, and rebuild the machine to professional shop standards.
John Deere 325J Side Shift Loader workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 981 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety Information
Torque Values
Wheels
Powered Wheels and Fastenings
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Powered Wheel Axle (MFWD)
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Controls Linkage
Gears, Shafts, and Power Shift Clutches
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cold Weather Starting Aid
Cooling System
Speed Controls
Intake System
Exhaust System
External Fuel Supply System
Torque Converter
Turbine, Gears and Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator’s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood and Engine Enclosure
Miscellaneous Shields
Grille and Grille Housing
Fenders
Safety, Convenience and Miscellaneous
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Loader
Bucket
Control Linkages
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System
Dealer Fabricated Tool
tm11300 - 325J Backhoe Loader
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety Information
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Avoid High-Pressure Fluids
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Wheels
Group 0110: Powered Wheels and Fastenings
Rear Wheel Assembly Remove and Install
Front Wheel Assembly Remove and Install
Tire Remove and Install
Section 02: Axles and Suspension Systems
Group 0225: Input Drive Shafts and U-Joints
Universal Joint and Drive Shaft Remove and Install
Group 0240: Powered Wheel Axle (MFWD)
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install
Mechanical Front Wheel Drive (MFWD) Axle Disassembly
Mechanical Front Wheel Drive (MFWD) Axle Assemble
Limited Slip Differential Disassemble and Assemble
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Service Brakes Inspection
Rear Axle Remove and Install
Rear Axle Disassemble
Park Brake Disassemble and Assemble
Rear Axle Assemble
Gear Tooth Contact Pattern Check
Section 03: Transmission
Group 0300: Removal and Installation
Transmission Remove
Transmission Install
Group 0315: Controls Linkage
Transmission Control Lever (TCL) Remove and Install
Group 0350: Gears, Shafts, and Power Shift Clutches
Remove Outer Components to Disassemble Transmission
Torque Converter Side of Transmission Case Disassemble
Clutch Packs Remove
High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble
First Speed and Third Speed Clutch Disassemble and Assemble
Second Speed Clutch Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble
Pump Drive Shaft Install
Clutch Packs Install
Torque Converter Side of Transmission Case Assemble
Install Outer Components to Assemble Transmission
Group 0360: Hydraulic System
Transmission Charge Pump Remove and Install
Transmission Charge Pump Disassemble and Assemble
Section 04: Engine
Group 0400: Removal and Installation
PowerTech and PowerTech E 4.5 L and 6.8 L John Deere Engines
Engine Remove
Engine Install
Section 05: Engine Auxiliary Systems
Group 0505: Cold Weather Starting Aid
Coolant Heater Remove and Install
Starting Aid Nozzle Remove and Install
Starting Aid Solenoid Remove and Install
Group 0510: Cooling System
Fan Remove and Install
Fan Belt Remove and Install
Radiator Remove and Install
Group 0515: Speed Controls
Engine Speed Control Pedal Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Group 0530: Exhaust System
Muffler With Turbocharger Remove and Install
Group 0560: External Fuel Supply System
Fuel Tank Remove and Install
Auxiliary Water Separator Fuel Filter Remove and Install
Section 06: Torque Converter
Group 0651: Turbine, Gears and Shaft
Torque Converter Remove and Install
Torque Converter Disassemble and Assemble
Section 09: Steering System
Group 0960: Hydraulic System
Steering Column Remove and Install
Tilt Steering Wheel and Column Disassemble and Assemble
Steering Valve Remove and Install
Steering Valve Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble
Section 10: Service Brakes
Group 1011: Active Elements
Service Brake External Inspection
Brake Disk and Pressure Plate Remove and Install
Group 1060: Hydraulic System
Brake Valve Remove and Install
Brake Valve Disassemble and Assemble
Brake Valve Lines Disassemble and Assemble
Brake Pedals Remove and Install
Brake Pedal Adjustment
Brake Bleeding Procedure
Section 11: Park Brake
Group 1111: Active Elements
Park Brake Remove and Install
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding Repair of Major Structures
RIVNUT RIVNUT is a registered trademark of The BF Goodrich Co. (KREMNUT) Fasteners Remove and Install
Sideshift Frame Bushings Remove and Install
Group 1749: Chassis Weights
Counterweight Remove and Install
Section 18: Operator’s Station
Group 1800: Removal and Installation
Cab Remove and Install
Group 1810: Operator Enclosure
Front Window Wiper and Wiper Motor Remove and Install
Rear Window Wiper and Wiper Motor Remove and Install
Front Cab Windowpane Remove and Install
Fixed Windowpanes Remove and Install
Cab Door and Side Window Disassemble and Assemble
Cab Door Hinges and Latch Adjustment
Upper Cab Door and Side Windowpanes Adjustment
Upper Cab Door and Side Window Latch Adjustment
Rear Window and Frame Assembly Remove and Install
Rear Windows Remove and Install
Headliner Remove and Install
Cab Roof Remove and Install
Group 1821: Seat and Seat Belt
Seat Assembly Remove and Install
Seat and Arm Rest Disassemble and Assemble
Seat Belt Disassemble and Assemble
Seat Slide, Lumbar Support, and Adjuster Control Levers Disassemble and Assemble
Seat Swivel and Swivel Latch Disassemble and Assemble
Seat Suspension and Shock Absorber Disassemble and Assemble
Group 1830: Heating and Air Conditioning
Proper Refrigerant Handling
R134a Refrigerant—Cautions
R134a Refrigerant Theory Of Operation
Refrigerant Hoses and Tubing Inspection
Air Conditioner Compressor Remove and Install
R134a Compressor Oil Check
R134a Compressor Oil Removal Procedure
R134a Component Oil Charge Procedure
Compressor Clutch Disassemble and Assemble
Clutch Hub Clearance Check
Compressor Manifold Inspect
Air Conditioning Compressor Disassemble and Assemble
R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure
R134a System Recover Procedure
R134a System Evacuate Procedure
R134a System Charge Procedure
R134a System Cleaning Procedure
R134a System Leak Testing
Heater Core Remove and Install
Evaporator Remove and Install
R134a System Flush Procedure
R134a System Purge Procedure
Air Conditioning Freeze Switch Remove and Install
Heater/Blower Assembly with Air Conditioning and Pressurizer System Disassemble and Assemble
Air Ducts Disassemble and Assemble
Condenser Disassemble and Assemble
Receiver Dryer Remove and Install
Expansion Valve—Remove and Install
Section 19: Sheet Metal and Styling
Group 1910: Hood and Engine Enclosure
Hood and Engine Enclosure Disassemble and Assemble
Group 1913: Miscellaneous Shields
Battery Box Disassemble and Assemble
Group 1921: Grille and Grille Housing
Grille and Grille Housing Disassemble and Assemble
Group 1927: Fenders
Fenders and Cab Skirts Remove and Install
Front Fender Remove and Install
Section 20: Safety, Convenience and Miscellaneous
Group 2004: Horn and Warning Devices
Horn Remove and Install
Backup Alarm Remove and Install
Backup Alarm Volume Adjustment
Section 21: Main Hydraulic System
Group 2160: Hydraulic System
Hydraulic Pump Remove and Install