John Deere 5415, 5415N, 5415H, 5615, 5615HC, 5715, 5715HC Tractor Workshop Repair Service Manual TM6019 PDF - MJODTM6019.zip
Everything you need in one comprehensive technical manual, complete with electrical wiring schematics covering the 5415, 5415N, 5415H, 5615, 5615HC, 5715, and 5715HC models — packed with the shop-level detail required to service, troubleshoot, fix, and overhaul these machines just like an expert technician (covering diagnostics, operation, testing, repair, servicing, and fault-finding).
The John Deere 5415, 5415N, 5415H, 5615, 5615HC, 5715, and 5715HC tractor workshop technical service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm6019 - 5415, 5415 Narrow, 5415 Orchard, 5615, 5715 and 5715HC Tractors Technical Manual.pdf
tm6019 - 5415, 5415 Narrow, 5415 Orchard, 5615, 5715 and 5715HC Tractors Technical Manual.epub
Total Pages: 1,484 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cooling System
Fuel and Air Repair
Fuel System
Fuel System - 5415 Narrow
Air Intake System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly
LUK Clutch Assembly
CollarShift/SyncShuttle™ Transmission
Rear PTO Drive Shaft
Differential
Final Drives
5715HC Final Drives
Mechanical Front Wheel Drive
Creeper Assembly
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter 5415 (......-001492) 5615 (......-001694) and 5715 (......-002112)
Hydraulic Pump and Filter 5415 (001493-......) 5615 (001695-......) and 5715 (002113-......)
Hydraulic Oil Cooler
Rockshaft
Rockshaft 5415 Narrow
Dual Selective Control Valve
Single Selective Control Valve
Selective Control Valve (SCV) 5415 Narrow
Hydraulic Power Beyond
Hydraulic Power Beyond 5415 Narrow
Miscellaneous Repair
Front Axle-2WD
Wheels
3-Point Hitch
3-Point Hitch 5415 Narrow
Final Drive Axle Spacers
Operator Station Repair
Seat and Support
Control Console and Panel
Fenders 5415 Narrow
ROLL-GARD®
ROLL-GARD 5415 NarrowROLL-GARD is a trademark of Deere & Company.
Rear Bar 5415 Narrow
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Fuel/Air Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Electrical System Operation, Test & Adjust
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Wiring Schematics
Power Train Operation, Tests and Adjustments
Component Location-Collar Shift/SyncShuttle™ Transmission
Theory of Operation-Collar Shift/SyncShuttle™ Transmission
Diagnosis, Tests and Adjustments-CS/SS Transmission
Steering and Brake Operation, Test & Adjust
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System Operation, Tests, and Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests-Without SCV
Hydraulic Tests-With SCV
Hydraulic Tests-All
Adjustments
Hydraulic Schematics
Dealer Fabricated Tools
tm6019 - 5415, 5415 Narrow, 5415 Orchard, 5615, 5715 and 5715HC Tractors - Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work in Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 10: General Specifications
Machine Specifications 5415, 5415 Narrow, 5415 Orchard, 5615, 5615HC, 5715 and 5715HC
Machine Specifications 5415, 5415 Narrow, 5415 Orchard, 5615, 5615HC, 5715 and 5715HC - Continued
Machine Specifications 5415, 5415 Narrow, 5415 Orchard, 5615, 5715 and 5715HC
Ground Speed Estimates
Ground Speed Estimates (Narrow)
Repair Specifications
Repair Specifications - Continued
Repair Specifications - Continued
Repair Specifications - Continued
Repair Specifications - Continued
Repair Specifications - Continued
Repair Specifications - Continued
Repair Specifications - Continued
Repair Specifications - Continued
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Metric Cap Screw Torque Values—Grade 7
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Abbreviations
Group 20: Fuel and Lubricants
Diesel Fuel Specifications
Lubricity of Diesel Fuel
Diesel Fuel Storage
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Oil
Engine Break - In Oil
Engine Cooling System
Liquid Coolant Conditioner
Transmission and Hydraulic Oil
MFWD Gear Oil
Grease (Specific Application)
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Group 25: Serial Number Locations
Serial Numbers
Product Identification Number Location
Engine Serial Number Location
Fuel Injection Pump Serial Number Location
Alternator Serial Number Location
Power Steering Valve Serial Number Location
Starter Serial Number Location
Transmission Serial Number Location
Front Axle Serial Number Location
Mechanical Front Wheel Drive (MFWD) Serial Number Location
Group 30: Features and Accessories
Features and Accessories
Standard Features
Standard Features
Standard Features
Operating Foldable Rops
Fixed Rops Crossbar
Factory Installed Optional Equipment
Field Installed Optional Kits and Accessories
Section 20: Engine Repair
Group 05: Engine
John Deere Engine Repair-Use CTM104
Remove Engine
Install Engine
Group 10: Cooling System
Engine Water Pump Repair—Use CTM104
Remove and Inspect Radiator
Install Radiator
Replace Thermostat
Inspect and Replace Belt Tensioner
Section 30: Fuel and Air Repair
Group 05: Fuel System
Injection Pump, Nozzle and Governor Repair—Use CTM104
Remove, Inspect and Install Fuel Tank
Replace Fuel Filter
Remove and Install Fuel Filter/Primer Pump Assembly
Remove and Install The Water Separator Assembly
Group 06: Fuel System - 5415 Narrow
Injection Pump, Nozzle and Governor Repair—Use CTM104
Remove, Inspect, and Install Fuel Tank
Replace Fuel Filter
Remove and Install Fuel Filter/Primer Pump Assembly
Remove and Install The Water Separator Assembly
Group 10: Air Intake System
Turbocharger Repair—Use CTM104
Remove, Inspect, and Install Air Cleaner Elements
Air Pre-Cleaner
Remove Turbocharger 5715 - 5715HC
Install Turbocharger 5715 - 5715HC
Turbocharger Break-In
Group 15: Speed Control Linkage
Inspect and Repair Speed Control Linkage
Section 40: Electrical Repair
Group 05: Battery, Starter and Alternator
Starter Repair—Use CTM77
Remove and Install Battery
Remove and Install Starter
Replace Alternator/Regulator - 40 AMP
Group 10: Electrical System Components
Other Material
Replace Air Filter Restriction Switch
Replace Coolant Temperature Sender
Replace Engine Speed Sensor
Replace Engine Oil Pressure Switch
Replace Manifold Heater
Replace Manifold Heater Relay
Replace Key Switch
Replace Tractor Light Switch
Replace Turn Signal Controller
Replace Instrument Panel
Replace Rear PTO Switch
Replace Neutral Start Switch
Replace Fuel Level Sender
Replace Park Brake Switch - 5415 NARROW
Group 15: Wiring Harness
Special or Essential Tools
Tools
Service Parts Kits
Replace Connector Body—Blade Terminals
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Replace Front Wiring Harness
Replace Rear Wiring Harness
Section 50: Power Train Repair
Group 05: Clutch Housing
Other Material
Service Parts Kits
Separate Engine from Clutch Housing
Install Engine to Clutch Housing
Replace Clutch Housing Seal
Inspect and Repair Clutch Pedal and Linkage
Group 10: Clutch Assembly
Special or Essential Tools
Tools
PTO Clutch Finger Height Gauge
Traction Clutch Finger Height Gauge
Traction Clutch Finger Height Adjustment Tool
Other Material
Service Parts Kits
Remove and Install Clutch Assembly
Disassemble and Inspect Clutch Assembly
Assemble Clutch Assembly
Traction Clutch Finger Adjustment
PTO Clutch Finger Adjustment
Remove and Inspect Clutch Release Mechanism and Shafts
Install Clutch Release Mechanism and Shafts
Group 11: LUK Clutch Assembly
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Clutch Assembly
Disassemble and Inspect Clutch Assembly
Assemble Clutch Assembly
Traction Clutch Finger Adjustment
PTO Clutch Finger Adjustment
Remove and Inspect Clutch Release Mechanism and Shafts
Install Clutch Release Mechanism and Shafts
Install Clutch Release Mechanism and Shafts
Group 15: CollarShift/SyncShuttle™ Transmission
Other Material
Separate Clutch Housing From Transmission
Install Clutch Housing to Transmission
Inspect and Repair Gear Shift Lever5415, 5615 y 5715 ( -003591) Series5415 (004531- ) Series
Inspect and Repair Range Shift Lever5415, 5615 y 5715 ( -003591) Series5415 (004531- ) Series