John Deere 6215 6515 European Tractors Repair Service Workshop Manual PDF (TM4645) - MJODTM4645.zip
John Deere 6215 & 6515 Tractor Repair Service Manual (TM4645)
tm4645 - Repair Technical Manual for the 6215 and 6515 tractors.pdf
Complete Repair Service Technical Manual for John Deere Tractors 6215 and 6515 (European), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere 2WD or MFWD - European Tractors models 6215 and 6515 workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,221 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
SAFETY
Safety Measures
GENERAL INFORMATION
Specifications
Tune-Up
Predelivery Inspection
ENGINE
Engine Removal and Installation
FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Exhaust System
ELECTRICAL SYSTEM
Connectors
Wiring Harnesses
Charging Circuit
Starting Motor Circuit
Fuses, Relays and Switches
Monitoring Systems
Electrical Components
SYNCROPLUS TRANSMISSION
Removal and Installation of Transmission Components
Transmission Shift Controls
Perma Clutch II Module
Gear Transmission
POWER REVERSER TRANSMISSION
Removal and Installation of Transmission Components
Transmission Shift Controls
Power Reverser Module
Gear Transmission
Range Transmission
DRIVE SYSTEMS
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO
STEERING AND BRAKES
Hydrostatic Steering
Steering Cylinder
Brake Valve
Rear Brakes
Handbrake
Hydraulic Trailer Brake
HYDRAULIC SYSTEM
Controls
Hydraulic Pump
Valves
Rockshaft
Selective Control Valves and Couplers
MISCELLANEOUS
Removal and Installation of Components
Main Frame
Front Axle
Front Wheels, Rear Wheels and Fenders
Trailer Hitch and Swinging Drawbar
OPERATOR'S STATION
Removal and Installation of Components
Controls and Instruments
2-post ROPS
Operator's Seat
SPECIAL TOOLS
Special Tools (Dealer-Fabricated)
Special Tools and Test Equipment
tm4645 - 6215 and 6515 tractors repair - Table of Contents
Foreword
Section 05: SAFETY
Group 05: Safety Measures
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Section 10: GENERAL INFORMATION
Group 05: Specifications
References, Specifications
Engine Specifications
Cooling System
Lucas/Stanadyne Fuel Injection Pump
Level 12 Electronic Fuel System With Stanadyne DE10 Pump
Air Intake System
Electrical System
Hydrostatic Steering System
Clutch
SyncroPlus Transmission
Power Reverser
Rear PTO
Differential assembly
Differential lock
Final drives
Front-Wheel Drive
Hydraulic Brakes
Handbrake
Parking Lock
Hydraulic System with Gear-Driven Pump
Rockshaft
Ground Speeds
Front and Rear Wheels
Dimensions and Weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil (Engine Serial Number up to 799999)
Diesel Engine Oil (Engine Serial Number from 800000)
Transmission and Hydraulic Oil
Front-Wheel Drive Axle Oil
Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product Identification and Sub-Assembly Serial Numbers
Engine serial number
Transmission serial number
Front wheel drive axle serial number
Operator's Seat Serial Number
Sub-assembly serial numbers
Group 10: Tune-Up
General References, Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Removing and Cleaning the Primary Air Cleaner Element
Checking the Air Cleaner Safety Element
Installing the Primary Filter Element
Checking the Air Intake System Connections for Leaks
Checking the Crankcase Vent Hose for Clogging
Cleaning the Radiator Grille Screen
Keeping the Radiator Screen Clean
Checking the Caps on the Expansion Tank
Checking the Radiator for Leaks
Checking the Engine Thermostat
Check Fuel Transfer Pump Operation
Checking the Fuel Filter
Checking the Fuel Filter (With Denso/Stanadyne Injection Pump; Stage II Engines according to 97/68/EC)
Bleed Fuel System
Clean the water trap
Run the engine until it is warm, and check engine speeds
Check setting of fuel injection pump
Check setting of speed control linkage
Cleaning the Battery, Cables and Battery Box with a Clean Cloth
Check Neutral Start Circuit
Check operation of starting motor
Checking the lighting circuit
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: ENGINE
Group 00: Engine Removal and Installation
Special or Essential Tools
Specifications
Engine Removal
Engine Installation
Section 30: FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
Group 05: Speed Control Linkage
Speed Control (Summary of References)
General Information
Specifications
Adjusting the Speed Control Linkage
Hand Throttle Lever - Exploded View
Adjustment of Hand Throttle Lever
Adjustment of Hand Throttle Lever and Accelerator Pedal
Accelerator Pedal - Exploded View
Hand Throttle Lever, with Electronic Speed Control ("Cruise Control")
Accelerator Pedal, With Electronic Speed Control (”Cruise Control”)
Group 10: Fuel System
Fuel System (Summary of References)
General Information
Special Tool (Dealer-Fabricated)
Remove Fuel Tank
Installing the Fuel Tank
Replace Fuel Gauge Sending Unit
Replace Fuel Transfer Pump
Replace Fuel Filter
Bleeding the Fuel System
Bleed the Air from the Fuel System (with Denso/Stanadyne Injection Pump)
Install Check Valve in Fuel System
Group 15: Air Intake System
Air Intake System (Summary of References)
General Information
Air filter - Exploded view
Replacing the Sending Unit for Air Cleaner Restriction (B02)
Air Intake System
Group 20: Cooling System
Cooling System (Summary of References)
General Information
Specifications
Removing and Installing the Ring-Shaped Cooler
Remove the Radiator
Change the Fan or the Viscous Fan Drive
Remove and Install the Intercooler
Removing and Installing the Expansion Tank
Removing and Installing the Thermostat Valve
Installing the Radiator
Filling the Cooling System with Coolant
Relieving Tension on the Drive Belt
Replace Drive Belt
Replacing the Drive Belt Tensioner
Repairing the Fan Console
Group 25: Cold-Weather Starting Aids
Fuel Preheater
Electrical Starting Aid
Coolant Heater
Group 30: Exhaust System
Exhaust System (Summary of References)
General Information
Specifications
Exhaust to Top Right
Section 40: ELECTRICAL SYSTEM
Group 05: Connectors
Special Tools
General
Using high-pressure washers
Disconnecting electrical circuits
Stripping Wire Ends
Terminal Installation
METRI PACK Connector with Terminal Lock at the Rear
METRI PACK Connectors
Connectors for Electronic Control Units
Connectors
DEUTSCH Connectors
Individual Terminals
Fuse and Relay Box
Group 10: Wiring Harnesses
Wiring Harnesses for Tractors without Engine Control Unit - Repair (Summary of References)
Wiring Harnesses for Tractors with Engine Control Unit (Level 12 ECU) - Reconditioning (Summary of References)
Wiring Harnesses for Tractors with Engine Control Unit (Level 12 ECU) and Noise Reduction - Reconditoning (Summary of References)
Disconnecting electrical circuits
Ground Point Locations
Remove and Install Harness W01 - Power Supply
Remove and Install Harness W02 - Engine for Tractors without Engine Control Unit
Remove and Install Harness W02 - Engine, for Tractors with Engine Control Unit (ECU Level 12)
Remove and Install Harness W03 - Starting Aid up to Serial No. 437019
Remove and Install Harness W03 - Starting Aid from Serial No. 437020
Remove and Install Harness W04 - Headlights
Remove and Install Harness W05 - Front Corner Worklights
Remove and Install Harness W08 - Open Operator's Station, for Tractors without Engine Control Unit
Remove and Install Harness W08 - Open Operator's Station, for Tractors with Engine Control Unit (Level 12 ECU)
Remove and Install Harness W09 - Cowl, for Tractors without Engine Control Unit
Remove and Install Harness W09 - Cowl, for Tractors with Engine Control Unit (ECU Level 12)