John Deere 5620 5720 5820 Tractors 2WD MFWD Repair Workshop Service Manual PDF (TM4787) - MJODTM4787.zip
This complete technical service and repair manual covers John Deere 5620, 5720, and 5820 tractors in both 2WD and MFWD configurations, providing everything needed to service and fix these machines the way professional technicians do.
The workshop repair manual for the John Deere 5620, 5720, and 5820 (2WD or MFWD) tractor models contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM4787 - John Deere 5620, 5720, 5820 Tractors Technical Manual (Repair).pdf
Total Pages: 1,518 pages
File Format: PDF/EPUB/MOBI/AZW (bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Version Date
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine
Engine Removal and Installation
Fuel, Air Intake, Cooling and Exhaust Systems
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aid
Exhaust System
Electrical System
Connectors
Wiring Harnesses
Charging Circuit
Starting Motor Circuit
Fuses, Relays and Switches
Monitoring Systems
Electrical Components
PowrQuad and PowrQuad Plus Transmissions
Removal and Installation of Components
Transmission Shift Controls
PowrQuad Module
Reduction Gear
Range Transmission
Drive Systems
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO
Front PTO
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Brakes
Handbrake
Hydraulic Trailer Brake
Air Brakes
Hydraulic System
Controls
Hydraulic Pump
Valves
Hitch
Selective Control Valves and Couplers
Miscellaneous
Removal and Installation of Components
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Pick-Up Hitch
Front Hitch
Front Loader
Operator's Cab
Removal and Installation of Components
Controls and Instruments
Air-Condtioning System
Heating System
Seats
Operator's Cab
Parts for Electronic Hitch Control
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
tm4787 - 5620, 5720 and 5820 Tractors
Table of Contents
Foreword
Version Date
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Section 10: General Information
Group 05: Specifications
Specifications (Summary of References)
Engine Specifications
Cooling System
Fuel Injection Pump (Stanadyne)
Air Intake System
Electrical System
Hydrostatic Steering
Clutch
PowrQuad and PowrQuad Plus Transmissions
Reduction Gear
Rear PTO
Front PTO
Differential
Differential Lock
Final Drives
Front-Wheel Drive
Hydraulic Brakes
Handbrake
Parking Lock
Hydraulic System with Gear-Driven Pump
Rockshaft
Front Hitch
Ground Travel Speeds
Front and Rear Wheels
Dimensions and Weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
Front-Wheel Drive Axle Oil
Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Installing Oil Hoses
Product-Identification Number
Engine Serial Number
Transmission Serial Number
Front-Wheel Drive Axle Serial Number
Sub-assembly serial numbers
Group 10: Tune-Up
Tune-Up (Summary of References)
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Preliminary Fuel System Test
Clean Dust Unloading Valve
Engine Air Cleaner
Cleaning the Primary Filter Element
Cleaning a Dusty Element
Secondary (Safety) Element
Installing the Primary Filter Element
Check Air Intake System Connections for Leaks
Check Crankcase Vent Hose for Clogging
Clean the Radiator Grille Screen
Keep the Radiator Screen Clean
Check the Caps on the Expansion Tank
Check Radiator for Leaks
Check Engine Thermostat
Check Operation of Fuel Transfer Pump
Checking the Fuel Filter
Bleed Air from Fuel System
Clean the Water Trap
Run the engine until it is warm, and check engine speeds
Check Setting of Fuel Injection Pump
Check Setting of Speed Control Linkage
Clean the Battery, Cables and Battery Box with a Clean Cloth
Checking the Neutral Start Circuit
Check Operation of Starting Motor
Checking the lighting circuit
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Engine Removal and Installation
Special or Essential Tools
Specifications
Remove Engine
Install Engine
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control Linkage
Speed Control (Summary of References)
Adjust Hand Throttle Lever and Accelerator Pedal
Recondition Hand Throttle Lever and Accelerator Pedal
Group 10: Fuel System
Fuel System (Summary of References)
General Information
Remove Fuel Tank
Install Fuel Tank
Replace Fuel Gauge Sending Unit
Replace Primary Fuel Filter
Replace Fuel Transfer Pump
Change Fuel Filter
Replacing the Check Valve in the Fuel Line
Replacing the Adapter in the Fuel Line
Bleed Air from Fuel System
Group 15: Air Intake System
Air Intake System (Summary of References)
General Information
Check Dust Unloading Valve
Remove and Install the Air Cleaner Element
Remove and Install Air Intake Hoses
Replace Sending Unit for Air Cleaner Restriction (B02)
Group 20: Cooling System
Cooling System (Summary of References)
General Information
Specifications
Remove and Install Radiator
Change Viscous Clutch of Fan
Remove and Install Thermostat and Temperature Sensor
Fill Cooling System with Coolant
Relieve Tension on Drive Belt
Replace Drive Belt
Replace Drive Belt Tensioner
Recondition Fan Console
Group 25: Cold-Weather Starting Aid
Fuel Preheater
Electrical Starting Aid
Coolant Heater
Group 30: Exhaust System
Exhaust System (Summary of References)
General Information
Exhaust System — Install Muffler (Tractor without Turbocharger)
Exhaust System — Install Muffler (Tractor with Turbocharger)
Exhaust System — Exhaust Pipe on Right of Cab Frame
Exhaust System — Exhaust Pipe to Top Right (Upright)
Exhaust System — Exhaust Pipe to Bottom Right
Section 40: Electrical System
Group 05: Connectors
Connectors - Reconditioning (Summary of References)
Special Tools
General
Using high-pressure washers
Disconnecting electrical circuits
Stripping Wire Ends
Installing a Terminal
METRI PACK Connector with Terminal Lock at the Rear
METRI PACK Connectors
Connectors for Electronic Control Units
Connectors
CRIMP SNAP IN connectors
DEUTSCH Connectors
Individual Terminals
Fuse and Relay Boxes
Group 10: Wiring Harnesses
Wiring Harnesses for Tractors with PowrQuad Transmission - Reconditioning (Summary of References)
Wiring Harnesses for Tractors with PowrQuad Transmission from Serial No. 436758 - Reconditioning (Summary of References)
Wiring Harnesses for Tractors with PowrQuad Plus Transmission - Reconditioning (Summary of References)
Wiring Harnesses for Tractors with PowrQuad Plus Transmission from Serial No. 434662 - Reconditioning (Summary of References)
Ground Point Locations
Remove and Install Harness W01 — Power Supply and Starting Aid
Remove and Install Harness W01 — Power Supply and Starting Aid from Serial No. 436764
Remove and Install Harness W02 — Engine
Remove and Installing Harness W04 — Headlights
Remove and Install Harness W07 — Front PTO
Remove and Install Harness W08 — Cab, for Tractors with PowrQuad Transmission
Remove and Install Harness W08 — Cab, for Tractors with PowrQuad transmission from Serial No. 436758
Remove and Install Harness W08 — Cab, for Tractors with PowrQuad Plus Transmission
Remove and Install Harness W08 — Cab, for Tractors with PowrQuad Plus transmission from Serial No. 434662
Remove and Install Harness W13 — Clutch Sender
Remove and Install Harness W14 — 3-Terminal Power Outlet Socket
Remove and Install Harness W18 — Windshield Wiper Switch (without Intermittent Wipe)
Remove and Install Harness W18 — Windshield Wiper Switch (with Intermittent Wipe)
Remove and Install Harness W19 — Cab Roof and Fan