Caterpillar D6R Series II Track-Type Tractor Workshop Repair Service Manual PDF C9 Engine - MCATD6R2.zip
The full workshop service repair manual, complete with Electrical Wiring Diagrams, for Caterpillar D6R Series II Track-Type Tractors—packed with every technical detail needed to service, troubleshoot, fix, and overhaul these machines the way professional technicians do.
Inside the Caterpillar D6R Series II Track-Type Tractors workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
RENR4253 - Disassembly and Assembly (D6R Series II Track-Type Tractor C9 Engine Supplement).pdf
RENR4268 - Specifications (D6R Series II Track-Type Tractor Power Train).pdf
RENR4269 - Systems Operation (D6R Series II Track-Type Tractor Power Train).pdf
RENR4270 - Testing and Adjusting (D6R Series II Track-Type Tractor Power Train).pdf
RENR4271 - Disassembly and Assembly (D6R Series II Track-Type Tractor Power Train).pdf
RENR4272 - Specifications (D6R Series II Track-Type Tractor Hydraulic System).pdf
RENR4273 - Systems Operation (D6R Series II Track-Type Tractor Hydraulic System).pdf
RENR4274 - Testing and Adjusting (D6R Series II Track-Type Tractor Hydraulic System).pdf
RENR4275 - Schematic (D6R Series II Track-Type Tractor Hydraulic System).pdf
RENR4276 - Disassembly and Assembly (D6R Series II Track-Type Tractor Machine Systems).pdf
RENR4277 - Schematic (D6R Series II Track-Type Tractor Electrical System).pdf
RENR8191 - Schematic (D6R Series II Track Type Tractor with AccuGrade Electrical System; Machine; AccuGrade System).pdf
PRODUCT DETAILS:
Total Pages: 1,481 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
RENR8191 - Schematic (D6R Series II Track Type Tractor with AccuGrade Electrical System; Machine; AccuGrade System)....2
Cover Page....4
Information....0
Component Location....0
Volume 1 of 2 - Machine....5
Volume 2 of 2 - AccuGrade....6
Connector Location....0
Volume 1 of 2 - Machine....7
Volume 2 of 2 - AccuGrade ....8
CID / MID / FMI....0
Volume 1 of 2 - Machine....0
Page 1 of 2....9
Page 2 of 2....10
Volume 2 of 2 - AccuGrade ....11
Specifications and Related Manuals....0
Volume 1 of 2 - Machine ....12
Volume 2 of 2 - AccuGrade ....13
Standard Electrical....14
Schematic....0
Volume 1 of 2 - Machine....15
Volume 2 of 2 - AccuGrade ....16
Machine Views....0
Machine Harness Connector and Component Location - Machine....17
Machine Harness Connector and Component Location - AccuGrade....18
RENR4277 - Schematic (D6R Series II Track-Type Tractor Electrical System)....19
Features....19
Cover Page....21
Information....0
Component Location....0
Page 1 of 2....22
Page 2 of 2....23
Connector Location....24
CID / MID / FMI....25
Specifications and Related Manuals....26
Schematic....27
Machine View....0
Machine Harness Connector and Component Locations....28
RENR4253 - Disassembly and Assembly (D6R Series II Track-Type Tractor C9 Engine Supplement)....29
Alternator - Remove and Install SMCS - 1405-010....31
Hood and Dust Ejector - Remove and Install SMCS - 1055; 7251-010....34
Muffler - Remove and Install SMCS - 1062-010....39
Electric Starting Motor - Remove and Install SMCS - 1453-010....41
Air Cleaner - Remove and Install SMCS - 1051-010....45
Engine Side Guards - Remove and Install SMCS - 7263-010....48
Fan - Remove and Install SMCS - 1356-010....51
Fan Drive - Remove SMCS - 1359-011....55
Fan Drive - Disassemble SMCS - 1359-015....57
Fan Drive - Assemble SMCS - 1359-016....62
Fan Drive - Install SMCS - 1359-012....67
Belt Tightener - Remove SMCS - 1358-011....69
Belt Tightener - Disassemble SMCS - 1358-015....70
Belt Tightener - Assemble SMCS - 1358-016....73
Belt Tightener - Install SMCS - 1358-012....76
Radiator Core - Remove and Install SMCS - 1353-010....77
Radiator Guard - Tilt SMCS - 1381-084....86
Radiator Guard - Remove SMCS - 1381-011....93
Radiator Guard - Install SMCS - 1381-012....100
Engine and Torque Converter - Remove SMCS - 1000-011; 1003-011; 3101-011....106
Engine and Torque Converter - Install SMCS - 1000-012; 1003-012; 3101-012....114
Engine Oil Level Gauge (Dipstick) - Remove and Install SMCS - 1326-010....122
Engine Oil Filter and Base - Remove SMCS - 1306-011....124
Engine Oil Filter and Base - Install SMCS - 1306-012....127
Engine Oil Filter Base - Disassemble SMCS - 1306-015....129
Engine Oil Filter Base - Assemble SMCS - 1306-016....131
Primary Fuel Filter and Base - Remove and Install SMCS - 1260-010....133
Secondary Fuel Filter and Base - Remove and Install SMCS - 1261-010; 1262-010....135
Engine Oil Cooler - Remove SMCS - 1378-011....137
Engine Oil Cooler - Install SMCS - 1378-012....139
Exhaust Manifold - Remove and Install SMCS - 1059-010....141
Turbocharger - Remove SMCS - 1052-011....143
Turbocharger - Install SMCS - 1052-012....148
Aftercooler - Remove and Install SMCS - 1063-010....153
Valve Cover - Remove and Install SMCS - 1107-010....160
Cylinder Head - Remove SMCS - 1100-011....164
Cylinder Head - Install SMCS - 1100-012....180
Crankshaft Vibration Damper and Pulley - Remove and Install SMCS - 1205-010....195
Engine Front Support - Remove and Install SMCS - 1153-010....198
Engine Trunnion - Remove and Install SMCS - 1153-010....204
Crankshaft Front Seal - Remove and Install SMCS - 1160-010....210
Water Temperature Regulator - Remove and Install SMCS - 1355-010....213
Water Pump - Remove SMCS - 1361-011....217
Water Pump - Install SMCS - 1361-012....219
Engine Oil Pan - Remove and Install SMCS - 1302-010....221
Engine Oil Pump - Remove SMCS - 1304-011....224
Engine Oil Pump - Disassemble SMCS - 1304-015....226
Engine Oil Pump - Assemble SMCS - 1304-016....230
Engine Oil Pump - Install SMCS - 1304-012....233
Unit Injector Hydraulic Pump - Remove SMCS - 1714-011....235
Unit Injector Hydraulic Pump - Install SMCS - 1714-012....238
RENR4268 - Specifications (D6R Series II Track-Type Tractor Power Train)....241
Torque Converter SMCS - 3101....242
Transmission and Torque Converter Pump SMCS - 3066....244
Relief Valve (Torque Converter Outlet) SMCS - 3133....247
Transmission Hydraulic Control SMCS - 3073....249
Main Relief Valve SMCS - 5069....251
Priority Valve SMCS - 3180....253
Transmission Oil Filter SMCS - 3067....256
Magnetic Screen SMCS - 3067....258
Transmission SMCS - 3030; 3155; 3160; 3169; 3190....259
Transmission Mounting SMCS - 3030....262
Bevel and Transfer Gears SMCS - 3011; 3256; 3281....263
Drive Shaft SMCS - 3253....267
Brake Control Valve SMCS - 4265....268
Steering Differential and Brakes SMCS - 4129; 4130....271
Final Drive SMCS - 4003; 4050; 4059; 4084....273
Equalizer Bar SMCS - 7206; 7207....276
Track Roller Frames SMCS - 4151....278
Pivot Shaft SMCS - 4153....281
Recoil Group SMCS - 4151; 4157; 4158....282
Track Carrier Roller SMCS - 4154....284
Track Roller SMCS - 4180....286
Idlers (Track) SMCS - 4159....289
Track Guide Guard - If Equipped SMCS - 4177....291
Tracks SMCS - 4170....292
Cab Mounting SMCS - 7301....295
Platform SMCS - 7253....297
Fender SMCS - 7252....299
Rollover Protective Structure (ROPS) SMCS - 7122; 7264; 7266; 7323; 7325....301
Drawbar SMCS - 7105; 7119....303
RENR4269 - Systems Operation (D6R Series II Track-Type Tractor Power Train)....304
General Information SMCS - 3000; 4000....305
Power Train Hydraulic System SMCS - 3000; 4000....308
Electronic Control System Components SMCS - 3000; 4000....311
Magnetic Screen SMCS - 3050....314
Power Train Oil Pump SMCS - 3066....316
Power Train Oil Cooler SMCS - 1375....320
Check Valve SMCS - 5067....322
Main Relief Valve SMCS - 3182....325
Priority Valve SMCS - 3180....327
Torque Converter SMCS - 3101....331
Relief Valve (Torque Converter Inlet) SMCS - 3133....335
Relief Valve (Torque Converter Outlet) SMCS - 3133....337
Transmission SMCS - 3030; 3155; 3160; 3169; 3190....339
Transmission Hydraulic Control SMCS - 3073....350
Transmission Lubrication SMCS - 3030....355
Transmission Oil Filter SMCS - 3067....357
Transfer and Bevel Gears SMCS - 3011; 3256; 3281....360
Brake Control Valve SMCS - 4262....362
Steering Differential and Brake SMCS - 4129; 4130....368
Final Drive SMCS - 4003; 4050; 4059; 4084....379
Undercarriage SMCS - 4150....381
Pivot Shaft SMCS - 4153....384
Equalizer Bar SMCS - 7206; 7207....386
Track Roller Frame SMCS - 4151....388
Tracks SMCS - 4170....391
Track Carrier Roller SMCS - 4154....394
Track Idler SMCS - 4159....396
Track Roller SMCS - 4180....398
RENR4270 - Testing and Adjusting (D6R Series II Track-Type Tractor Power Train)....400
Schematic SMCS - 3030....402
References SMCS - 3030....405
Machine Preparation SMCS - 7000....406
Pressure Charts SMCS - 3030....409
Pressure Taps SMCS - 3030....413
Transmission Controls SMCS - 3030....417
Brake Pressure - Test SMCS - 4250-081....421
Main Relief Valve - Adjust SMCS - 5069-025....427
Priority Valve - Adjust SMCS - 3180-025....432
Relief Valve (Torque Converter Inlet) Pressure - Test and Adjust SMCS - 3133; 3182....437
Relief Valve (Torque Converter Outlet) Pressure - Test and Adjust SMCS - 3133; 3182....441
Track - Adjust SMCS - 4197-025....445
Flywheel Lubrication Oil Pressure - Test SMCS - 3071-081-PX....449
Transmission Lubrication Oil Pressure - Test SMCS - 3030-081-PX; 3080-032-PX; 3080-081-PX....452
Speed Sensor - Adjust SMCS - 1907-025; 1912-025; 3175-025....455
Symptom List SMCS - 3030....457
Troubleshooting Procedures SMCS - 3030....459
Visual Inspection SMCS - 3030....462
Brake Troubleshooting SMCS - 4250....467
Hour Meter Troubleshooting SMCS - 7480....474
Machine Troubleshooting SMCS - 7000....475
Oil (Air in Oil) Troubleshooting SMCS - 3030....481
Oil Pressure Troubleshooting SMCS - 3030....484
Oil Temperature Troubleshooting SMCS - 3030....488
Software Troubleshooting SMCS - 7620....493
Torque Converter Troubleshooting SMCS - 3101....494
Transmission Clutch Troubleshooting SMCS - 3155....495
Transmission Troubleshooting SMCS - 3030....501
RENR4271 - Disassembly and Assembly (D6R Series II Track-Type Tractor Power Train)....531
Duo-Cone Conventional Seals - Install SMCS - 7561-012-SA; 7561-016....534
Duo-Cone Inverted Seals - Install SMCS - 7561-012-SA....546
Duo-Cone Floating Seals - Install SMCS - 7561-012....557
Track Roller - Remove SMCS - 4180-011....560
Track Roller - Install SMCS - 4180-012....562
Track - Separate SMCS - 4170-076....564
Track - Connect SMCS - 4170-077....568
Sprocket Segment - Remove and Install SMCS - 4164-010....572
Front Track Roller Frame - Remove SMCS - 4151-011-FR....574
Front Track Roller Frame - Install SMCS - 4151-012-FR....578
Recoil Spring - Remove SMCS - 4158-011....583
Recoil Spring - Install SMCS - 4158-012....591
Track Adjuster - Remove SMCS - 4157-011....595
Track Adjuster - Disassemble SMCS - 4157-015....596
Track Adjuster - Assemble SMCS - 4157-016....598
Track Adjuster - Install SMCS - 4157-012....600
Track Roller Frame - Remove SMCS - 4151-011....601
Track Roller Frame - Install SMCS - 4151-012....607
Idler - Remove SMCS - 4159-011....612
Idler - Install SMCS - 4159-012....614
Equalizer Bar - Remove SMCS - 7206-011....616
Equalizer Bar - Disassemble SMCS - 7206-015....621
Equalizer Bar - Assemble SMCS - 7206-016....624
Equalizer Bar - Install SMCS - 7206-012....628
Final Drive Planetary Carrier (In Chassis) - Remove SMCS - 4092-011....633
Final Drive Planetary Carrier (In Chassis) - Install SMCS - 4092-012....635
Final Drive; Steering Planetary; and Brake (Right Side) - Remove SMCS - 4050-011-RI; 4132-011-RI....637
Steering Planetary and Brake - Disassemble SMCS - 4132-015....639
Steering Planetary and Brake - Assemble SMCS - 4132-016....646
Final Drive; Steering Planetary; and Brake (Right Side) - Install SMCS - 4050-012-RI; 4132-012-RI....652
Final Drive - Remove SMCS - 4050-011....654
Final Drive - Disassemble SMCS - 4050-015....658
Final Drive - Assemble SMCS - 4050-016....664
Final Drive - Install SMCS - 4050-012....670
Final Drive; Steering Differential; and Brake (Left Side) - Remove SMCS - 4050-011-LT; 4131-011....674
Steering Differential and Brake - Disassemble SMCS - 4131-015....681
Steering Differential and Brake - Assemble SMCS - 4131-016....702
Final Drive; Steering Differential; and Brake (Left Side) - Install SMCS - 4050-012-LT; 4131-012....724
Power Train Oil Filter - Remove SMCS - 3067-011-FI....729
Power Train Oil Filter - Disassemble SMCS - 3067-015....731
Power Train Oil Filter - Assemble SMCS - 3067-016-FI....733
Power Train Oil Filter - Install SMCS - 3067-012-FI....735
Power Train Oil Pump - Remove SMCS - 3066-011....736
Power Train Oil Pump - Disassemble SMCS - 3066-015....741
Power Train Oil Pump - Assemble SMCS - 3066-016....749
Power Train Oil Pump - Install SMCS - 3066-012....759
Priority Valve - Remove SMCS - 3180-011....764
Priority Valve - Disassemble SMCS - 3180-015....766
Priority Valve - Assemble SMCS - 3180-016....770
Priority Valve - Install SMCS - 3180-012....773
Torque Converter Outlet Relief Valve - Remove SMCS - 3133-011....774
Torque Converter Outlet Relief Valve - Disassemble SMCS - 3133-015....776
Torque Converter Outlet Relief Valve - Assemble SMCS - 3133-016....778
Torque Converter Outlet Relief Valve - Install SMCS - 3133-012....780
Transmission Hydraulic Control Valve - Remove SMCS - 3167-011....781
Transmission Hydraulic Control Valve - Disassemble SMCS - 3167-015....784
Transmission Hydraulic Control Valve - Assemble SMCS - 3167-016....788
Transmission Hydraulic Control Valve - Install SMCS - 3167-012....791
Main Drive Shaft - Remove and Install SMCS - 3253-010....794
Drive Shaft (Pump Coupling) - Remove and Install SMCS - 3253-010-PD....796
Torque Converter - Remove SMCS - 3101-011....798
Torque Converter - Disassemble SMCS - 3101-015....807
Torque Converter - Assemble SMCS - 3101-016....817
Torque Converter - Install SMCS - 3101-012....830
Transmission and Bevel Gears - Remove SMCS - 3010-011; 3150-011....839
Transmission and Bevel Gears - Install SMCS - 3010-012; 3150-012....846
Brake Control Valve - Remove SMCS - 4265-011....851
Brake Control Valve - Disassemble SMCS - 4265-015....853
Brake Control Valve - Assemble SMCS - 4265-016....864
Brake Control Valve - Install SMCS - 4265-012....874
Axle - Remove and Install SMCS - 3278-010....876
Transmission and Bevel Gears - Separate SMCS - 3010-076....880
Transmission and Bevel Gears - Connect SMCS - 3010-077....882
Bevel and Transfer Gears - Disassemble SMCS - 3011-015....884
Bevel and Transfer Gears - Assemble SMCS - 3011-016....893
Transmission - Remove SMCS - 3030-011....908
Transmission - Disassemble SMCS - 3030-015....913
Transmission - Assemble SMCS - 3030-016....933
Transmission - Install SMCS - 3030-012....957
Drawbar - Remove and Install SMCS - 7105-010....962
Pivot Bar-Remove and Install SMCS - 4153-010....964
RENR4272 - Specifications (D6R Series II Track-Type Tractor Hydraulic System)....968
Hydraulic Tank and Filter SMCS - 5056; 5068....969
Implement Hydraulic Pump SMCS - 5070....971
Pump Control Valve SMCS - 5455....973
Implement and Steering Control Valve Group SMCS - 4307; 5137....975
Steering Control Valve SMCS - 4307; 5051....978
Pressure Reducing Valve (Pilot) SMCS - 5117; 5467....980
Accumulator SMCS - 5077....982
Main Relief Valve SMCS - 5069; 5117....984
Steering Motor....985
Bulldozer Lift Control Valve SMCS - 5051; 5115; 5136....989
Bulldozer Tilt Control Valve SMCS - 5051; 5115; 5123....992
Bulldozer Angle Control Valve - If Equipped SMCS - 5051; 5115; 5140....995
Ripper Control Valve SMCS - 5351....998