John Deere W540 W550 W650 W660 T550 T560 T660 T670 C670 Combines Workshop Repair Service Manual (TM402619) - MJODTM402619.zip

A full workshop and repair guide for John Deere Combine models W540, W550, W650, W660, T550, T560, T660, T670 and C670 equipped with Command Center (Worldwide Edition) (S.N. 085500-), containing everything needed to keep, fix, and overhaul these machines to the standard of trained dealership technicians.

The John Deere W540, W550, W650, W660, T550, T560, T660, T670 and C670 combine service manual covers the following:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM402619 - John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670, C670 Technical Manual (Repair).PDF

TM402619 - John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670, C670 Technical Manual (Repair).EPUB

Total Pages: 2,331 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General

Safety

Specifications

Fuel, Lubricants, Coolant and Capacities

Engine

Remove and Install Engine

Lower Engine Repair

Cooling System

Fuel and Air Intake Systems

Air Intake System

Diesel Fuel System

Electrical System

Harness and Connector Repair

Batteries

Wiring Harness Routing

Power Distribution and Location of Control Units

Switches, Sensors and Motors

Electromagnetic Valves

Lighting System

Operator`s Station

Wipers

Alternator

Starting Motor

GreenStar Components

Power Train

Transmission and Differential

Final Drive

Hydrostatic System

Transmission and Differential for Combines with ProDrive Transmission

Hydrostatic Motor (Combines with ProDrive Transmission)

Hydrostatic Pump (Combines with ProDrive Transmission)

Cam Lobe Motor

HillMaster II

Power Steering and Brakes

Steering

Brakes

Brakes (Combines with ProDrive Transmission)

Wagon Hitch

Hydraulic System Repair

Hydraulic Oil Reservoir

Hydraulic Oil Reservoir (Combines with ProDrive Transmission)

Hydraulic Pumps

Hydraulic Pumps (Combines with ProDrive Transmission)

Hydraulic Valves

Hydraulic Valves (Combines with ProDrive Transmission)

Hydraulic Cylinders

HillMaster II Hydraulic Cylinders

Motors

Accumulators

Separator Shell

Gull Wing Doors

Hood - W Series, T Series

Hood - C Series

Operator`s Station Repair

Air-Conditioning System (R134a)

System Components

Operator`s Cab

Feeder House Repair

Conveyor

Upper Shaft and Slip Clutch

Feeder House Drives and Reverser Gear Case

HeaderTrak Tilt Cylinder and Frame

HillMaster II Tilt Cylinder and Frame

Separator - W Series

Separator Repair

Cylinder Drives

Straw Walkers, Crankshafts and Walker Return Pan

Straw Chopper and Chaff Spreader

Shoe Supply Augers, Cleaning Fan, Chaffer/Sieve Frame

Tailings Elevator and Augers

Primary Countershaft

Header Electromagnetic Clutch Assembly

Separator - C Series

Beaters

Engine Gear Case to Module Drives

Tine Separator Module

Tine Separator Gear Cases

Shoe Supply Augers, Chaffer and Sieve Frame

Straw Chopper

Separator - T Series

Common Separator Components

Separator Components and Separator Drive

Straw Walker Drive

Remove and Install Beater Grate

Remove and Install Beater

Remove and Install Separator Rotor

Remove and Install Separator Grate

Remove and Install Overshot Beater

Remove and Install Stripper Roll

Remove and Install Slip Clutch for Tailings Elevator and Auger

Grain Tank and Unloading System

Grain Tank Cross Augers

Unloading Auger System Drives

Vertical Auger and Lower Gear Case

Horizontal Auger and Gear Case

Clean Grain Elevator and Loading Auger Gear Case

Grain Tank and Extensions

Engine Gear Case and Control Valve, Repair

Engine Gear Case and Valve

Special Tools

Essential Special Tools

Recommended Special Tools

tm402619 - W540, W550, W650, W660, T550, T560, T660, T670 and C670 Combines with CommandCenter Repair -: (Worldwide Edition)

Table of Contents

Foreword

Section 10: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Prevent Battery Explosions

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Prevent Acid Burns

Avoid High-Pressure Fluids

Park Machine Safely

Live With Safety

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Practice Safe Maintenance

Protect Against Noise

Dispose of Waste Properly

Avoid Harmful Asbestos Dust

Group 10: Specifications

Operating Speeds

Specifications - W540 and W550 Combines

Specifications - W650 and W660 Combines

Specifications - T550 and T560 Combines

Specifications - T660 and T670 Combines

Specifications - C670 Combine

Dimension Reference Points (W Series)

Dimensions (W Series)

Dimension Reference Points (T Series)

Dimensions (T Series)

Dimension Reference Points (C Series)

Dimensions (C Series)

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Assemble and Install Flat Face Seal Fittings - All Pressure Applications

Torque Chart for Metric Flat Face Seal Fittings - Standard Pressure Applications

Torque Chart for Metric Flat Face Seal Fittings - High Pressure Applications

Torque Chart for SAE Flat Face Seal Fittings - Standard Pressure Applications

Torque Chart for SAE Flat Face Seal Fittings - High Pressure Applications

Assemble and Install Four-Bolt Flange Fittings - All Pressure Applications

Torque Values for SAE Four-Bolt Flange - Standard Pressure Applications

Torque Values for SAE Four-Bolt Flange - High Pressure Applications

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Group 15: Fuel, Lubricants, Coolant and Capacities

Diesel Fuel

Storing Fuel

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Liquid Coolant Conditioner

Diesel Engine Oil

Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils

Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator and Dual-Range Cylinder Drive Gear Cases

Grease

Lubricant Storage

Alternative and Synthetic Lubricants

Fluid Capacities

Section 20: Engine

Group 05: Remove and Install Engine

Essential and Recommended Special Tools

Specifications

Remove Engine

Install the Engine

Engine Oil Level, 6.8 L and 9.0 L Engines

Oil Change (Combines with ProDrive Transmission)

Group 10: Lower Engine Repair

Remove and Install Engine Oil Pan Access Sheet (W Series, T Series)

Remove and Install Engine Oil Pan Access Sheet (C Series)

Group 15: Cooling System

Remove and Install Rotary Screen

Remove and Install Rotary Screen Drive

Remove and Install Rotary Screen Idler Arm and Sheaves

Remove and Install Rotary Screen Brush Kit (Optional)

Remove and Install Radiator (W Series, T Series)

Remove and Install Radiator (C Series)

Test Radiator

Test Radiator Cap

Replace Thermostat

Repair or Replace Water Pump

Section 30: Fuel and Air Intake Systems

Group 05: Air Intake System

Remove and Install Charge Air Cooler (W Series, T Series)

Remove and Install Charge Air Cooler (C Series)

Group 10: Diesel Fuel System

Specifications

Remove Fuel Tank

Replace Fuel Filter (6.8-Liter Engine)

Replace Water Separator Filter (6.8-Liter Engine)

Remove and Install Fuel Filters (9.0-Liter Engine)

Clean the Fuel Precleaner (9.0-Liter Engine)

Flush Fuel Precleaner (Heavy-Duty; Option)

Clean Fuel Precleaner (Heavy-Duty; Option)

Replace Fuel Precleaner (Heavy-Duty; Option)

Section 40: Electrical System

Group 05: Harness and Connector Repair

Essential or Recommended Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Electrical System Visual Inspection

Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems

Electrical Connector / Wiring Harness Handling and Repair

Repair Procedure R-A

Repair Procedure R-B

Repair Procedure R-C

Repair Procedure R-D

Repair Procedure R-E

Repair Procedure R-F

Repair Procedure R-G

Repair Procedure R-I

Repair Procedure R-J

Repair Procedure R-K

Repair Procedure R-M

Repair Procedure R-N

Repair Procedure R-AE

Repair Procedure R-AF

Repair Procedure R-AG

Repair Procedure R-AH

Repair Procedure R-AI

Repair Procedure R-AJ

Repair Procedure R-AK

Repair Procedure R-AL

Group 10: Batteries

Prevent Battery Explosions

Handling Batteries Safely

Avoid Damage to Electrical System

Checking Electrolyte Specific Gravity

Remove and Install Battery

Charging Batteries

Group 15: Wiring Harness Routing

Replace Harness

Cab Main Wiring Harness

Location of Wiring Harnesses, L.H. Side of Machine

Location of Wiring Harnesses, R.H. Side of Machine

Group 20: Power Distribution and Location of Control Units

Fuse Identification

Main Fuse

Diodes on 6.8 and 9.0 Liter Engines

Remove and Install Cab Power Module (CPM)

Remove and Install R.h. and L.h. Power Module

Location of Control Units

Ground Points

Group 25: Switches, Sensors and Motors

Essential or Recommended Tools

Other Material

Location of Shaft Speed Sensors on W- and T-Series Combines, L.H. Side of Machine

Location of Shaft Speed Sensors on C-Series Combines, L.H. Side of Machine

Location of Shaft Speed Sensors on C-, T- and W-Series Combines, R.H. Side of Machine

Remove And Install Low Shaft Speed Sensor

Remove and Install Full Grain Tank Sensor

Remove and Install Tailings Sensor

Remove and Install VisionTrak VisionTrak is a trademark of Deere & Company. Sensors (Shoe/Separator), B21, B22, B23 and B24

Remove and Install Concave Position Sensor, B17

Remove and Install Sensors for Header Height (B9) and Tilt (B20)

Remove and Install Back-Up Alarm Switch

Remove and Install Hillmaster Sensor, B70

Remove and Install Hydraulic Reservoir Temperature Sensor

Location of Switches and Sensors on ProDrive Transmission

Location of Switches on Hydrostatic Pump, ProDrive Transmission

Remove and Install Park Brake Switch

Remove and Install Ground Speed Sensor

Remove and Install Hydro Charge Pressure Switch

Remove and Install Pressure Switch B55 of Header Control

Remove and Install Coolant Temperature Sensor

Remove and Install Fuel Level Sensors, B65 and B67

Remove and Install Air Filter Restriction Switch

Remove and Install Fuel Transfer Pump Pressure Sensor—9.0 L Engine

Remove and Install High and Low Fuel Pressure Sensors—13.5 L Engine

Remove and Install Engine Gear Case Temperature and Pressure Switches

Remove and Install Engine Oil Pressure Sensor

Remove and Install Compressor Inlet Temperature Sensor

Remove and Install Pump Position Sensor—9.0 L Engine