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John Deere 6105M to 6170M Tractors Diagnostic & Tests Workshop Manual PDF (TM405719) - MJODTM405719.zip

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A Complete Diagnosis & Tests Technical Service Manual featuring electrical wiring schematics for the John Deere 6105M through 6170M Tractor lineup, packed with everything needed to maintain, troubleshoot, and repair these machines at a professional mechanic's level.


The Diagnosis & Tests workshop manual for John Deere 6105M–6170M Tractors contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


tm405719 - Tractors 6105M to 6170M Diagnostics - (Worldwide Edition) Technical Manual.pdf


tm405719 - Tractors 6105M to 6170M Diagnostics - (Worldwide Edition) Technical Manual.epub


PRODUCT DETAILS:


Total Pages: 7,068 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.


Language: English


tm405719 - Tractors 6105M to 6170M Diagnostics -: (Worldwide Edition)


Table of Contents


Foreword


Information on Engine Version


Section 210: General Information


Group 05: Safety Measures


General Information - Safety - Summary of References


Recognize Safety Information


Understand Signal Words


Follow Safety Instructions


Prevent Machine Runaway


Operating the Tractor Safely


Operating the Loader Tractor Safely


Passenger Seat


Use Safety Lights and Devices


Towing Trailers/Implements Safely (Mass)


Use Caution On Slopes and Uneven Terrain


Freeing a Mired Machine


Avoid Backover Accidents


Handle Fluids Safely—Avoid Fires


Handling Batteries Safely


Prepare for Emergencies


Avoid High-Pressure Fluids


Service Cooling System Safely


Remove Paint Before Welding or Heating


Avoid Heating Near Pressurized Fluid Lines


Work In Ventilated Area


Avoid Contact with Agricultural Chemicals


Handle Agricultural Chemicals Safely


Stay Clear of Rotating Drivelines


Wear Protective Clothing


Protect Against Noise


Practice Safe Maintenance


Avoid Hot Exhaust


Exhaust Filter Cleaning


Clean Exhaust Filter Safely


Read Operator Manuals for ISOBUS Implements


Use Steps and Handholds Correctly


Use Seat Belt Properly


Park Machine Safely


Use Proper Lifting Equipment


Construct Dealer-Made Tools Safely


Support Machine Properly


Work in Clean Area


Illuminate Work Area Safely


Service Machines Safely


Service Accumulator Systems Safely


Service Tires Safely


Use Proper Tools


Service Front-Wheel Drive Tractor Safely


Avoid Eye Contact With Radar


Keep ROPS Installed Properly


Replace Safety Signs


Replace Safety Signs


Dispose of Waste Properly


Live With Safety


Safety Measures on Electronic Control Units


Servicing Electronic Control Units


Welding Near Electronic Control Units


Keep Electronic Control Unit Connectors Clean


Safety Instructions for Replacing a Halogen Bulb


Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units


Group 10: General References


General Information - General References, Summary of References


Trademarks


Hydraulic Designators


Electrical Designators


General Information - Inch Bolt and Cap Screws, Torque Values


General Information - Metric Bolt and Cap Screws, Torque Values


General Information - Hydraulic System Inch Fittings, Torque Values


General Information - Hydraulic System Metric Fittings, Torque Values


General Information - Electrical System, Component Identification Table


General Information - Electrical System, How to Read a Diagnostic Schematic


General Information - Electrical System, Lead Numbers and Color Codes


General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams


General Information - Electrical System, Check the Connectors


General Information - Electrical System, Approach to Tabular Diagnostic Procedures


General Information - Electrical System, Troubleshooting Unsolved Problems


General Information - Electrical System, Worksheet for Circuit/Harness Test


General Information - Electrical System, Visual Check


General - Electrical System, Faults and Circuit Tests


General - Electrical System, Test for Open Circuit under Load


General Information - Electrical System, Seven-Step Test Procedure


General Information - Hydraulic System, Symbols in Circuit Diagrams


General - Regions and Country Versions


Section 211: Diagnostic Trouble Codes


Group AIC: AIC Control Software


AIC 000158.03 - Supply Voltage (ELX) Too High


AIC 000158.04 - Supply Voltage (ELX) Too Low


AIC 000168.03 - Supply Voltage Too High


AIC 000168.04 - Supply Voltage Too Low


AIC 000628.02 - Control Software Internal Fault


AIC 000628.12 - Control Software Internal Fault


AIC 000629.12 - Control Software Internal Fault


AIC 003509.03 - Sensor Supply Voltage 1 Too High


AIC 003509.04 - Sensor Supply Voltage 1 Too Low


AIC 003509.06 - Sensor Supply Voltage 1, Current Too High


AIC 003510.03 - Sensor Supply Voltage 2 Too High


AIC 003510.04 - Sensor Supply Voltage 2 Too Low


AIC 003510.06 - Sensor Supply Voltage 2, Current Too High


AIC 176865.02 - Remote Control Switch for Rear PTO, Malfunction


AIC 520257.02 - Auto Mode Switch Fault


AIC 520285.02 - Position Feedback Unit Fault


AIC 520285.03 - Position Feedback Unit Voltage Too High


AIC 520285.11 - Position Feedback Unit Fault


AIC 520286.02 - Quick Raise/Lower Switch Fault


AIC 520286.04 - Quick Raise/Lower Switch Voltage Too Low


AIC 520286.11 - Quick Raise/Lower Switch Fault


AIC 520602.02 - Switch for Gear Selector, Auto Mode and Clutch, Fault


AIC 520602.03 - Switch for Gear Selector, Auto Mode and Clutch, Voltage Too High


AIC 520602.04 - Switch for Gear Selector, Auto Mode and Clutch, Voltage Too Low


AIC 520602.11 - Switch for Gear Selector, Auto Mode and Clutch Out of Range


AIC 520870.02 - Configuration Data Fault, Internal Fault


AIC 520871.02 - Configuration Data Fault, Internal Fault


AIC 520872.02 - Configuration Data Fault, Internal Fault


AIC 522189.02 - iTEC™ Basic Switch Fault


AIC 522189.03 - iTEC™ Basic Switch Voltage Too High


AIC 522189.04 - iTEC™ Basic Switch Voltage Too Low


AIC 522189.11 - iTEC™ Basic Switch Fault


AIC 522546.02 - Switch for Gear Selector, Auto Mode and Clutch, Fault


AIC 522549.02 - Switch for Gear Selector, Auto Mode and Clutch, Fault


AIC 523343.02 - Additional Switch on Multi-Function Lever, Fault


AIC 523343.03 - Additional Switch on Multi-Function Lever, Voltage Too High


AIC 523343.04 - Additional Switch on Multi-Function Lever, Voltage Too Low


AIC 523349.02 - AutoTrac™ Resume Switch, Internal Error


AIC 523349.03 - AutoTrac™ Switch, Voltage Too High


AIC 523349.04 - AutoTrac™ Switch, Voltage Too Low


AIC 523349.11 - AutoTrac™ Switch Fault


AIC 523745.02 - Switch for iTEC™ Basic Program Selection, Fault


AIC 523745.03 - iTEC™ Basic Switch Voltage Too High


AIC 523745.04 - iTEC™ Basic Switch Voltage Too Low


AIC 523745.11 - iTEC™ Basic Switch Fault


AIC 523971.03 - Depth-Setting Potentiometer Voltage Too High


AIC 523971.04 - Depth-Setting Potentiometer Voltage Too Low


AIC 523971.13 - Depth-Setting Potentiometer Not Calibrated


AIC 524017.31 - Reverse Drive Lever Supply Voltage Faulty


AIC 524019.31 - Reverse Drive Lever, Faulty Signal from Neutral Switch


AIC 524020.31 - INFORMATION FOR OPERATOR: Reverse Drive Lever is in the Position for Forward or Reverse Travel During Start-up Procedure


AIC 524021.31 - Reverse Drive Lever Switches Actuated Simultaneously


AIC 524096.02 - Hand Throttle Potentiometer, Voltages at Channel 1 and 2 Not in Correct Ratio


AIC 524096.03 - Hand Throttle Potentiometer, Voltage Too High


AIC 524096.04 - Hand Throttle Potentiometer, Voltage Too Low


AIC 524212.02 - Position Feedback Unit Faulty


AIC 524212.03 - Position Feedback Unit Voltage Too High


AIC 524212.04 - Position Feedback Unit Voltage Too Low


AIC 524212.11 - Quick Raise/Lower Switch Fault


AIC 524216.02 - Front PTO Switch Fault


AIC 524222.02 - APS Switch Faulty


AIC 524222.03 - APS Switch Voltage Too High


AIC 524222.04 - APS Switch Voltage Too Low


AIC 524222.11 - APS Switch Fault


AIC 524224.02 - Rear PTO Switch Fault


Group BLC: BLC Control Software


BLC 000628.02 - Control Software Internal Fault


BLC 000629.12 - Control Software Internal Fault


BLC 000630.02 - Control Software Internal Fault


BLC 000630.13 - Control Software Internal Fault


BLC 000920.03 - Acoustic Alarm Voltage Too High


BLC 000920.06 - Acoustic Alarm Current Too High


BLC 001871.09 - Incorrect CAN BUS Message, Information from TEC Control Software


BLC 001871.19 - Incorrect CAN BUS Message, Implement Sends Error Message


BLC 001871.31 - CAN BUS Message Cannot Be Received, Information from Implement


BLC 001877.06 - Implement Switch, Current Too High


BLC 001877.09 - CAN BUS Message Cannot Be Received, Information from HCC Control Software


BLC 001877.19 - Hitch Control Fault


BLC 001877.31 - Hitch Control Fault


BLC 002000.09 - Incorrect CAN BUS Message, Information from ECU Control Unit


BLC 002007.09 - Incorrect CAN Bus Message, Information from RPT Control Software


BLC 002035.09 - Incorrect CAN BUS Message, Information from HCC Control Software


BLC 002036.09 - Incorrect CAN BUS Message, Information from PTF Control Software


BLC 002049.09 - Incorrect CAN Bus Message, Information from OIC Control Software


BLC 002050.06 - BLC Control Software Current Too High


BLC 002071.09 - Incorrect CAN BUS Message, Information from CCU Control Software


BLC 002140.09 - Incorrect CAN Bus Message, Information from AIC Control Software


BLC 002145.09 - Incorrect CAN BUS Message, Information from FCC Control Software


BLC 002240.09 - Incorrect CAN BUS Message, Information from TEC Control Software


BLC 002348.03 - High-Beam Headlights, External Voltage


BLC 002348.05 - High-Beam Headlights, Current Too Low


BLC 002348.06 - High-Beam Headlights, Current Too High


BLC 002350.03 - Low-Beam Headlights, External Voltage


BLC 002350.05 - Low-Beam Headlights, Current Too Low


BLC 002350.06 - Low-Beam Headlights, Current Too High


BLC 002352.03 - Low-Beam Headlights on Cab Frame, External Voltage


BLC 002352.05 - Low-Beam Headlights on Cab Frame, Current Too Low


BLC 002352.06 - Low-Beam Headlights on Cab Frame, Current Too High


BLC 002354.03 - Front Corner Worklights, External Voltage


BLC 002354.05 - Front Corner Worklights, Current Too Low


BLC 002354.06 - Front Corner Worklights, Current Too High


BLC 002358.03 - Worklights on Cab Frame or High-Beam Headlights on Cab Frame, External Voltage


BLC 002358.05 - Worklights on Cab Frame or High-Beam Headlights on Cab Frame, Current Too Low


BLC 002358.06 - Worklights on Cab Frame or High-Beam Headlights on Cab Frame, Current Too High


BLC 002360.03 - Worklight on Rear of Fender, External Voltage


BLC 002360.05 - Worklights on Rear of Fenders, Current Too Low


BLC 002360.06 - Worklights on Rear of Fenders, Current Too High


BLC 002362.03 - Inner Worklights on Rear of Roof, External Voltage


BLC 002362.05 - Inner Worklights on Rear of Roof, Current Too Low


BLC 002362.06 - Inner Worklights on Rear of Roof, Current Too High


BLC 002382.03 - Clearance Light, License Plate Light or Tail Light, External Voltage


BLC 002382.05 - Clearance Light, License Plate Light or Tail Light, Current Too Low


BLC 002382.06 - Clearance Light, License Plate Light or Tail Light, Current Too High


BLC 002396.03 - Inner Worklights on Front of Roof, External Voltage


BLC 002396.05 - Inner Worklights on Front of Roof, Current Too Low


BLC 002396.06 - Inner Worklights on Front of Roof, Current Too High


BLC 002398.03 - Outer Worklights on Front of Roof, External Voltage


BLC 002398.05 - Outer Worklights on Front of Roof, Current Too Low


BLC 002398.06 - Outer Worklights on Front of Roof, Current Too High


BLC 002407.03 - Outer Worklights on Rear of Roof, External Voltage


BLC 002407.05 - Outer Worklights on Rear of Roof, Current Too Low


BLC 002407.06 - Outer Worklights on Rear of Roof, Current Too High


BLC 520490.03 - Implement Voltage Supply, External Voltage


BLC 520490.06 - Implement Supply Voltage, Current Too High


BLC 520491.03 - Supply Voltage for a Control Unit on Implement, External Voltage


BLC 520491.06 - Supply Voltage for a Control Unit on Implement, Current Too High


BLC 522876.19 - Incorrect CAN BUS Message, Implement Sends Error Message


BLC 522876.31 - CAN BUS Message Cannot Be Received, Information from Implement


BLC 524259.00 - Main Control Unit Temperature Too High


BLC 524259.15 - Main Control Unit Temperature Too High


BLC 524259.16 - Main Control Unit Temperature Too High


Group CCU: CCU Control Software


CCU 000084.04 - Wheel Speed Sensor Voltage Too Low


CCU 000084.05 - Wheel Speed Sensor, Open Circuit


CCU 000096.03 - Fuel Level Sensor Voltage Too High


CCU 000096.04 - Fuel Level Sensor Voltage Too Low


CCU 000096.17 - INFORMATION FOR OPERATOR: Fuel Level Too Low


CCU 000126.16 - Transmission Oil Filter Restricted


CCU 000158.03 - Control Software, Supply Voltage (ELX) Too High


CCU 000158.04 - Control Software, Supply Voltage (ELX) Too Low


CCU 000177.00 - INFORMATION FOR OPERATOR: Transmission Oil Temperature Very High


CCU 000177.03 - Transmission Oil Temperature Sensor Voltage Too High


CCU 000177.04 - Transmission Oil Temperature Sensor Voltage Too Low


CCU 000177.09 - Incorrect CAN Bus Message, CAN Message from PTQ Control Software


CCU 000177.16 - INFORMATION FOR OPERATOR: Transmission Oil Temperature High


CCU 000177.19 - Transmission Oil Temperature Sensor Fault


CCU 000177.31 - Transmission Oil Temperature Sensor Fault


CCU 000190.09 - CAN BUS Message Cannot Be Received, Information from ECU Control Software


CCU 000190.19 - Engine Speed Sensor Fault


CCU 000190.31 - Engine Speed Sensor Fault


CCU 000191.09 - Incorrect CAN Bus Message, CAN Message from PTQ Control Software


CCU 000191.19 - Transmission Output Speed Fault


CCU 000191.31 - Transmission Output Speed Fault


CCU 000237.02 - VIN Information Mismatch


CCU 000237.14 - VIN Information, System Deactivated


CCU 000237.31 - VIN Information Incorrect


CCU 000247.09 - Incorrect CAN Bus Message, CAN Message from ECU Control Software


CCU 000247.19 - Operating Hours Fault


CCU 000247.31 - Operating Hours Fault


CCU 000628.02 - Control Software Internal Fault


CCU 000629.12 - Control Software Internal Fault


CCU 000630.14 - Control Software Internal Fault


CCU 000639.12 - Vehicle CAN Bus (500 kBd), High Error Rate


CCU 000639.14 - Vehicle CAN Bus (500 kBd), Very High Error Rate


CCU 000746.31 - Differential Lock Solenoid Valve Fault


CCU 001058.03 - Pressure Switch for Air Brake System, Voltage Too High


CCU 001058.04 - Pressure Switch for Air Brake System, Voltage Too Low


CCU 001058.16 - INFORMATION FOR OPERATOR: Pressure Switch for Air-Brake System Is Not Activated (Pressure Too High)


CCU 001058.18 - INFORMATION FOR OPERATOR: Pressure Switch for Air Brake System Is Not Active (Pressure Too Low)


CCU 001069.02 - INFORMATION FOR OPERATOR: Tire Circumference Not or Incorrectly Calibrated


CCU 001231.12 - Implement CAN Bus, High Error Rate


CCU 001231.14 - Implement CAN Bus, Very High Error Rate


CCU 001713.02 - Hydraulic Oil Filter Sensor, Fault


CCU 001713.15 - Hydraulic Oil Filter Dirty


CCU 001713.16 - Hydraulic Oil Filter Blocked


CCU 001865.09 - Incorrect CAN Bus Message, Information from OIC Control Software


CCU 001865.19 - Incorrect CAN Bus Message, Information from OIC Control Software


CCU 002000.09 - Incorrect CAN Bus Message, Information from ECU Control Software


CCU 002003.09 - Incorrect CAN Bus Message, Information from PTQ Control Software


CCU 002005.09 - Incorrect CAN Bus Message, Information from TIQ Control Software


CCU 002019.09 - Incorrect CAN Bus Message, Information from XCS Control Software


CCU 002049.09 - Incorrect CAN Bus Message, Information from OIC Control Software


CCU 002139.09 - Incorrect CAN Bus Message, Information from CSM Control Software


CCU 002145.09 - Incorrect CAN Bus Message, Information from FCC Control Software


CCU 002221.09 - Incorrect CAN Bus Message, Information from PLC Control Software


CCU 003510.03 - 5-Volt Supply Voltage, Voltage Too High


CCU 003510.04 - 5-Volt Supply Voltage, Voltage Too Low


CCU 003510.06 - 5-Volt Supply Voltage, Current Too High


CCU 520870.02 - Control Software Internal Fault


CCU 522580.09 - CAN Bus Message Cannot Be Received, Information from OIC Control Software


CCU 522580.19 - Front-Wheel Drive Switch, Fault


CCU 522580.31 - Front-Wheel Drive Switch, Fault


CCU 522763.09 - CAN Bus Message Cannot Be Received, Information from FCC Control Software


CCU 522763.19 - Reverse Drive Lever Fault


CCU 522763.31 - Reverse Drive Lever Fault


CCU 523652.02 - Main Control Unit Connected to Wrong Wiring Harness Connector


CCU 523666.03 - Control Software, Supply Voltage (BAT) Too High

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