Caterpillar RT50 RT50 SA RTC60 RT60 RT80 RT100 Telehandler Workshop Repair Manual PDF - MCATRT50RT100OPEK.zip

A full service and repair guide, complete with Electrical Wiring Diagrams, covering the Caterpillar RT50, RTC60 and RT60 Telescopic Material Handlers. It contains everything needed to service, troubleshoot, fix, and overhaul these machines the way expert technicians do.

Inside the Caterpillar RT50, RTC60 & RT60 Telescopic Material Handlers workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

SENB8372 - Specifications (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train).pdf

SENB8372 - Systems Operation (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train).pdf

SENB8372 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train).pdf

SENB8380 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8380 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8382 - Specifications (RT50; RT50 SA; RTC60; & RT60 Telescopic Material Handlers Steering).pdf

SENB8383 - Schematic (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8384 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8384 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8387 - Disassembly & Assembly (RT50; RTC60 & RT60 Telescopic Material Handler Power Train).pdf

SENB8388 - Disassembly & Assembly (RT50; RTC60 & RT60 Telescopic Material Handler Vehicle System).pdf

SENB8404 - Disassembly & Assembly (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler).pdf

SENB8405 - Schematic (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8405 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8405 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8414 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8414 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8448 - Specifications (Supplement for RT50 SA Telescopic Material Handler Turbocharger).pdf

SENB8448 - Systems Operation (Supplement for RT50 SA Telescopic Material Handler Turbocharger).pdf

SENB8448 - Testing & Adjusting (Supplement for RT50 SA Telescopic Material Handler Turbocharger).pdf

SENB8473 - Specifications (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100).pdf

SENB8473 - Systems Operation (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100).pdf

SENB8473 - Testing & Adjusting (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100).pdf

SENB8474 - Specifications (RT80 & RT100 Telescopic Material Handlers Power Train).pdf

SENB8474 - Systems Operation (RT80 & RT100 Telescopic Material Handlers Power Train).pdf

SENB8474 - Testing & Adjusting (RT80 & RT100 Telescopic Material Handlers Power Train).pdf

SENB8475 - Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Power Train).pdf

SENB8476 - Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Vehicle Systems).pdf

SENB8517 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENB8517 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler).pdf

SENR5830 - Specifications (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler).pdf

SENR5830 - Systems Operation (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler).pdf

SENR5830 - Testing & Adjusting (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler).pdf

SENR5831 - Specifications (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler).pdf

SENR5831 - Systems Operation (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler).pdf

SENR5831 - Testing & Adjusting (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler).pdf

PRODUCT DETAILS:

Total Pages: 1,103 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

SENB8372 - Specifications (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train)...1

Transmission...2

Inching Valve...9

Transfer Gears...10

Differential And Drive Axle...12

Drive Shafts...19

SENB8372 - Systems Operation (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train)...20

SENB8372 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60 Telescopic Material Handlers Powert Train)...49

SENB8380 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...77

SENB8380 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...100

SENB8382 - Specifications (RT50; RT50 SA; RTC60; & RT60 Telescopic Material Handlers Steering)...113

Attachment Carriage Auxiliary Cylinder...114

Attachment Carriage Tilt Cylinder...115

Boom Extend Cylinder - RT50 and RT50 SA...116

Boom Extend Cylinder - RT60...117

Boom Extend Cylinder - RTC60...118

Boom Raise Cylinder - RT50 and RT50 SA...119

Boom Raise Cylinder - RT60...120

Boom Raise Cylinder - RTC60...121

Compensating Cylinder...122

Compensator Valve...123

Directional Valves (897879, 985801, 815408, 985769 and 844313)...125

Frame Leveling Cylinder...129

Frame Leveling Valve...130

Hand Metering Unit...131

Hydraulic Pump...133

Pump Drive Coupling (First Type)...137

Pump Drive Coupling (Second Type)...138

Relief Valve...139

Steering Cylinder...141

SENB8383 - Schematic (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...142

SENB8384 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...157

SENB8384 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...174

SENB8387 - Disassembly & Assembly (RT50; RTC60 & RT60 Telescopic Material Handler Power Train)...187

Primary Drive Shaft And Universal Joints SMCS - 5237-010...188

Secondary Drive Shaft And Universal Joints SMCS - 5237-010...189

Transmission SMCS - 3009-010; 3009-015; 3009-016...190

Torque Converter SMCS - 3101-010...226

Transmission Control Linkage SMCS - 3156-010...227

Transmission Inching Control Valve SMCS - 3156-010; 3156-017...230

Transmission Control Valve SMCS - 3111-010...232

Transfer Gear Box SMCS - 3176-010; 3176-017...234

Wheel SMCS - 4201-010...239

Front And Rear Drive Axle SMCS - 3278-010...241

Differential Lock SMCS - 3278-010...243

Differential And Pinion SMCS - 3258-010; 3258-017...246

Planetary SMCS - 4092-010; 4092-017...252

Hub SMCS - 4053-010...255

Axle SMCS - 3278-010...257

SENB8388 - Disassembly & Assembly (RT50; RTC60 & RT60 Telescopic Material Handler Vehicle System)...259

Fork Group...261

Quick Hitch Group...262

Carriage Control Valve...263

Rotator Carriage Group...265

Rotator Cylinder...267

Fork Tilt Group...268

Fork Tilt Cylinder...271

Frame Leveling Pilot Valve...274

Frame Leveling Cylinder...277

Boom Raise Cylinder; Single Overcenter Valve...282

Three Section Boom Group...285

Counterweight...300

Seat...301

Dash...302

Cab...304

Hydraulic And Fuel Tank Group...306

Hydraulic Filter...308

Hydraulic Pressure And Flow Compensator...309

Hydraulic Pump...312

Hydraulic Controls (Electrical)...328

Hydraulic Control Valve (4 Spool)...330

Hydraulic Compensating Group...340

Hydraulic Compensating Cylinders...344

Brake Pedal And Linkage...345

Brake Master Cylinder...348

Disc Brake Group...350

Parking Brake And Cable...354

Steering Wheel...356

Steering Console Group...358

Steering Selector Control...365

Steering Selector Valve...366

Steering Tie Rods...368

Steering Cylinder...370

Steering Knuckles...371

SENB8404 - Disassembly & Assembly (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler)...373

Alternator...375

Camshaft And Camshaft Bearings...376

Connecting Rod Bearings...379

Crankshaft Main Bearings...381

Crankshaft Pulley And Front Seal...386

Crankshaft Rear Seal...388

Crankshaft...391

Cylinder Head Assembly...397

Cylinder Liners...401

Engine...404

Exhaust Manifold...407

Flywheel Housing...408

Flywheel...409

Fuel Filter...411

Fuel Injection Lines...413

Fuel Injection Nozzle Assemblies...414

Fuel Injection Pump...416

Fuel Shutoff Solenoid...419

Fuel Transfer Pump...420

Inlet Manifold...426

Oil Pan...427

Oil Pump...429

Piston And Connecting Rods...433

Radiator...440

Rocker Shaft And Push Rods...441

Rocker Shaft...443

Starter...446

Timing Gear Case...447

Timing Gear Cover...449

Timing Gears...452

Valve Cover...457

Valve Guide Seals...458

Valve Lifters...462

Valves...463

Water Pump...467

Water Separator...473

Water Temperature Regulator...475

SENB8405 - Schematic (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...477

SENB8405 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...492

SENB8405 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...496

SENB8414 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...506

SENB8414 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...510

SENB8448 - Specifications (Supplement for RT50 SA Telescopic Material Handler Turbocharger)...520

Introduction...521

Fuel Injection Pump...522

Fuel Injectors...525

Cylinder Head...527

Pistons...530

Connecting Rod...532

Oil Pressure Relief Valve...534

Turbocharger (AiResearch T-31)...536

SENB8448 - Systems Operation (Supplement for RT50 SA Telescopic Material Handler Turbocharger)...539

SENB8448 - Testing & Adjusting (Supplement for RT50 SA Telescopic Material Handler Turbocharger)...549

SENB8473 - Specifications (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100)...570

Introduction...571

Fan Drive...572

Oil Pressure Sending Unit...573

Oil Pressure Switch...574

Torque Converter Temperature Sending Unit...576

Water Temperature Sending Unit...577

Alternator...578

Electric Starting Motor...580

Fuel Shutoff Solenoid...582

Engine Support...583

Flywheel...584

Flywheel Housing...585

SENB8473 - Systems Operation (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100)...586

SENB8473 - Testing & Adjusting (Supplement For 3114 Vehicular Engine Attachments for RT80 & RT100)...590

SENB8474 - Specifications (RT80 & RT100 Telescopic Material Handlers Power Train)...597

Introduction...598

Drop Gearbox...599

Differential And Drive Axle...601

Drive Shafts...610

SENB8474 - Systems Operation (RT80 & RT100 Telescopic Material Handlers Power Train)...611

SENB8474 - Testing & Adjusting (RT80 & RT100 Telescopic Material Handlers Power Train)...619

SENB8475 - Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Power Train)...636

Primary Drive Shaft & U-Joints...637

Secondary Drive Shaft & U-joints...638

Transmission & Transfer Gear Box...639

Torque Converter...681

Transmission Control Valve...683

Transfer Gear Box & Transmission...689

Wheel...696

Front & Rear Drive Axle...698

Differential Lock...700

Differential & Pinion...703

Planetary...709

Hub...712

Axle...714

SENB8476 - Disassembly & Assembly (RT80 & RT100 Telescopic Material Handler Vehicle Systems)...716

Fork Group...718

Quick Coupler Hitch Group...719

Carriage Control Valve...720

Carriage Rotator Group...722

Rotator cylinder...724

Fork Tilt Group...725

Frame Leveling Cylinder...729

Boom Raise Cylinder...733

Three Section Boom Group...737

Counterweight...751

Seat...752

Cab...753

Hydraulic & Fuel Tank Group...755

Hydraulic Filter...757

Hydraulic Pressure & Flow Compensator...758

Hydraulic Pump...761

Hydraulic Controls (Electrical)...776

Hydraulic Control Valve (4 Spool)...778

Hydraulic Compensating Group...788

Parking Brake & Cable...791

Disc Brake Group...793

Brake & Brake Boost System...797

Shuttle Valve...800

Steering Wheel...801

Steering Console Group...803

Steering Metering Unit...805

Steering Selector Control...809

Steering Selector Valve...810

Steering Tie Rods...812

Steering Cylinder...814

Steering Knuckles...815

Outrigger Arm...817

Outrigger Cylinder...818

Outrigger Cylinder Overcenter Lock Valve...819

SENB8517 - Systems Operation (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...820

SENB8517 - Testing & Adjusting (RT50; RT50 SA; RTC60; RT60; RT80 & RT100 Telescopic Material Handler)...868

SENR5830 - Specifications (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler)...877

Alternator...878

Belt Tension...880

Camshaft, Rocker Shaft Assembly...881

Cold Start Heater...884

Connecting Rod...885

Crankshaft...887

Cylinder Block...890

Cylinder Head...894

Engine Mounting Group...897

Flywheel And Flywheel Housing...898

Fuel Injection Pump...902

Fuel Injectors...905

Fuel Lift Pump...907

Introduction...909

Oil Pan...910

Oil Pressure Relief Valve...911

Pistons...912

Pressure Cap...914

Starting Motor...915

Timing Gears...917

Valve Cover...920

Valves...921

Water Pump...927

Water Temperature Regulator (Thermostat)...929

SENR5830 - Systems Operation (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler)...930

SENR5830 - Testing & Adjusting (4.236 Diesel Engine for RT50; RT60 & RTC60 Telescopic Material Handler)...949

SENR5831 - Specifications (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler)...1030

Transmission Oil Pump...1031

Transmission Filter Group...1033

Torque Converter And Transmission Mounting Group...1035

Selector And Pressure Control Valve...1037

Transmission Hydraulic Control Group...1039

Transmission...1041

Transmission Case Group...1050

Transmission Control Group...1057

SENR5831 - Systems Operation (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler)...1058

SENR5831 - Testing & Adjusting (Power Shift Transmission for RT80 & RT100 Telescopic Material Handler)...1086