Bobcat E35 E35i Compact Excavator Workshop Repair Service Manual PDF Download - MBOBE35IOPES.zip
A full workshop service and repair manual featuring electrical wiring schematics for the Bobcat E35 and E35i excavators, packed with the technical detail professionals rely on to keep these machines maintained, troubleshoot faults, and carry out repairs to dealer standards.
The Bobcat E35 and E35i compact excavator service repair manual covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
6987275 (1-11) - E35 Compact Excavator Operation & Maintenance Manual.pdf
6987276 (2-11) - E35 Compact Excavator Service Manual.pdf
6987276 (9-13) - E35 Compact Excavator Service Manual.pdf
6990712 (05-14) - E35 Compact Excavator Service Manual.pdf
6990761 (01-14) - E35i Compact Excavator Service Manual.pdf
Pages: 3,679
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
MAIN CONTENTS
SAFETY AND MAINTENANCE . .. 10-01
HYDRAULIC SYSTEM . . 20-01
UNDERCARRIAGE . . 30-01
UPPERSTRUCTURE AND SWING SECTION . .. . 40-01
ELECTRICAL SYSTEM AND ANALYSIS . . 50-01
ENGINE SERVICE . . 60-01
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
S/N A93K11001 - A93K17999 AND AC2P11001 - AC2P14999 . . 70-01
HEATING, VENTILATION AND AIR CONDITIONING
S/N A93K18000 & ABOVE AND AC2P15000 & ABOVE . . 71-01
SPECIFICATIONS . . SPEC-01
ALPHABETICAL INDEX . .INDEX-0
TABLE OF CONTENTS
6987275 (1-11) - E35 Compact Excavator Operation & Maintenance Manual.......2
OPERATOR SAFETY WARNING.......4
CONTENTS.......6
FOREWORD.......8
BOBCAT COMPANY IS IS0 9001 CERTIFIED.......10
REGULAR MAINTENANCE ITEMS.......10
SERIAL NUMBER LOCATIONS.......11
Excavator Serial Number.......11
Engine Serial Number.......11
DELIVERY REPORT.......11
EXCAVATOR IDENTIFICATION.......12
FEATURES, ACCESSORIES AND ATTACHMENTS.......13
Standard Items.......13
Options And Accessories.......13
Attachments.......13
Buckets Available.......13
Falling Object Guards (FOGS).......14
Special Applications Kit.......14
Special Applications Kit Inspection And Maintenance.......14
SAFETY & TRAINING RESOURCES.......16
SAFETY INSTRUCTIONS.......18
Before Operation.......18
Safe Operation Is The Operator’s Responsibility.......19
Safe Operation Needs A Qualified Operator.......19
Avoid Silica Dust.......20
FIRE PREVENTION.......20
Maintenance.......20
Operation.......20
Electrical.......20
Hydraulic System.......21
Fueling.......21
Starting.......21
Spark Arrestor Exhaust System.......21
Welding And Grinding.......21
Fire Extinguishers.......21
PUBLICATIONS AND TRAINING RESOURCES.......22
MACHINE SIGNS (DECALS).......23
OPERATING INSTRUCTIONS.......26
INSTRUMENTS AND CONSOLES.......30
Cab Interior Light (If Equipped).......30
Left Console.......30
Right Console.......31
Indicator Icons.......32
STD / ISO Selector Valve.......33
Raising And Lowering The Console.......33
Two-Speed Travel (Without Angle Blade Option).......34
Two-Speed Travel (With Angle Blade Option).......34
Auto Shift Drive Motors.......34
Auto Idle Feature.......35
OPERATOR CANOPY (ROPS / TOPS).......36
Description.......36
OPERATOR CAB (ROPS / TOPS).......36
Description.......36
Cab Door.......37
Front Window.......38
Front Wiper.......39
Window Washer Reservoir.......39
Right Side Windows.......40
Heating, Ventilation, and Air Conditioning Ducting.......41
EMERGENCY EXIT.......42
Right Side Rear Window.......42
Front Window.......42
MOTION ALARM SYSTEM (IF EQUIPPED).......43
Operation.......43
TRAVEL CONTROLS.......44
Forward And Reverse Travel.......44
Turning.......44
HYDRAULIC CONTROLS.......46
Description.......46
STANDARD Control Pattern.......46
ISO Control Pattern.......47
Quick Couplers.......48
Auxiliary Hydraulics.......49
Relieve Hydraulic Pressure (Excavator And Attachment).......50
Secondary Auxiliary Hydraulics (If Equipped).......51
Relieve Hydraulic Pressure (Excavator And Attachment).......51
Return To Tank Valve (If Equipped).......52
BLADE CONTROL LEVER.......53
Raising And Lowering Blade.......53
Angling Blade (If Equipped).......53
ENGINE SPEED CONTROL DIAL.......54
Setting Engine Speed (RPM).......54
BOOM SWING.......55
Operation.......55
BOOM LOAD HOLDING VALVE (IF EQUIPPED).......56
Description.......56
Lowering Boom With Load Holding Valve.......56
ARM LOAD HOLDING VALVE (IF EQUIPPED).......58
Description.......58
Lowering Arm With Load Holding Valve.......58
DAILY INSPECTION.......60
Daily Inspection And Maintenance.......60
PRE-STARTING PROCEDURE.......61
Operation & Maintenance Manual And Operator’s Handbook Locations.......61
Entering The Excavator.......61
Seat Adjustment.......62
Seat Belt.......62
Control Console.......63
Mirror Adjustment (If Equipped).......63
STARTING THE ENGINE.......64
Key Switch.......64
Keyless.......65
Cold Temperature Starting.......66
Warming The Hydraulic System.......67
STOPPING THE ENGINE AND LEAVING THE EXCAVATOR.......68
Procedure.......68
ATTACHMENTS.......69
Installing And Removing The Attachment (Hydraulic X-Change).......69
Installing And Removing The Attachment (Pin-On X- Change).......73
Installing And Removing The Attachment (Bolt-On X- Change).......79
Installing And Removing The Attachment (Bolt-On X- Change).......83
Installing And Removing The Attachment (Pin-On Attachment).......85
OPERATING PROCEDURE.......86
Inspect The Work Area.......86
Basic Operating Instructions.......86
Lowering The Work Equipment (Engine STOPPED).......86
Lifting A Load.......87
Using The Clamp (If Equipped).......88
Excavating.......89
Boom Swing.......91
Backfilling.......92
Driving The Excavator.......92
Operating On Slopes.......93
Operating In Water.......95
Extending The Arm (If Equipped).......96
Avoiding Track Damage.......98
TOWING THE EXCAVATOR.......99
Procedure.......99
LIFTING THE EXCAVATOR.......100
Procedure.......100
TRANSPORTING THE EXCAVATOR ON A TRAILER.......101
Loading And Unloading.......101
Fastening.......101
PREVENTIVE MAINTENANCE.......102
MAINTENANCE SAFETY.......106
SERVICE SCHEDULE.......108
Chart.......108
CONTROL CONSOLE LOCKOUTS.......109
Inspection And Maintenance.......109
SEAT BELT.......110
Inspection And Maintenance.......110
MOTION ALARM SYSTEM (IF EQUIPPED).......111
Description.......111
Inspecting.......111
Adjusting Switch Position.......112
TAILGATE.......113
Opening And Closing.......113
Adjusting The Latch.......113
RIGHT SIDE COVER.......114
Opening And Closing.......114
CAB FILTERS.......115
Cleaning And Maintenance.......115
AIR CLEANER SERVICE.......116
Daily Check.......116
Replacing The Filter Elements.......116
FUEL SYSTEM.......118
Fuel Specifications.......118
Biodiesel Blend Fuel.......118
Filling The Fuel Tank.......119
Fuel Filters.......120
Draining The Fuel Tank.......120
Removing Air From The Fuel System.......121
ENGINE LUBRICATION SYSTEM.......122
Checking And Adding Engine Oil.......122
Engine Oil Chart.......122
Removing And Replacing Oil And Filter.......123
ENGINE COOLING SYSTEM.......124
Cleaning.......124
Checking Level.......125
Removing And Replacing Coolant.......126
ELECTRICAL SYSTEM.......127
Description.......127
Fuse And Relay Location / Identification.......127
Battery Maintenance.......129
Using A Booster Battery (Jump Starting).......130
Removing And Installing The Battery.......131
HYDRAULIC SYSTEM.......132
Checking And Adding Hydraulic Oil.......132
Hydraulic / Hydrostatic Fluid Chart.......132
Removing And Replacing The Hydraulic Filters.......133
Removing And Replacing The Hydraulic Filters.......134
Removing And Replacing The Hydraulic Fluid.......135
SPARK ARRESTOR MUFFLER.......136
Cleaning Procedure.......136
TRACK TENSION.......137
Adjusting.......137
TRAVEL MOTOR.......139
Checking And Adding Oil.......139
Removing And Replacing Oil.......139
ALTERNATOR BELT.......140
Belt Adjustment.......140
Belt Replacement.......140
FAN BELT.......140
Belt Adjustment.......140
Belt Replacement.......140
X-CHANGE.......143
Inspection And Maintenance.......143
TRACK ROLLER AND IDLER LUBRICATION.......143
Procedure.......143
BUCKET.......144
Bucket Teeth Removal And Installation.......144
CUTTING EDGE (ANGLE BLADE ONLY).......145
Removal And Installation.......145
LUBRICATION OF THE HYDRAULIC EXCAVATOR.......146
Lubrication Locations.......146
PIVOT PINS.......148
Inspection And Maintenance.......148
EXCAVATOR STORAGE AND RETURN TO SERVICE.......149
Storage.......149
Return To Service.......149
SYSTEM SETUP & ANALYSIS.......150
DIAGNOSTIC SERVICE CODES.......152
Number Codes List.......152
DISPLAY CONTROLLER PANEL SETUP.......154
Passwords.......154
Password Entry (For Starting and Operating the Machine).......154
Changing The Operator Password.......154
Password Lockout Feature.......155
Job Clock.......155
RPM.......155
MAINTENANCE CLOCK.......156
Description.......156
Setup.......156
Reset.......156
MACHINE SIGN TRANSLATIONS.......158
MACHINE SIGN TRANSLATIONS.......160
Service Schedule (7188747).......160
Warning (7178178).......163
Lift Chart (7174900 With Standard Arm.......164
Lift Chart (7182363) With Standard Arm W/Counterweight.......167
Lift Chart (7174901) With Long Arm.......170
Lift Chart (7203640) With Extendable Arm.......173
Warning (7148157).......176
Warning (7178177).......178
Warning (7167995).......181
Warning (6708929).......181
Warning (6809832).......181
Warning (6804233).......181
Warning (7148145).......182
Warning (7148147).......182
Using the X-Change (7102651).......183
Using the X-Change System (7134587).......186
Joystick Control Pattern Selector Lever (7178179).......189
Warning (6810004).......190
Warning (7169006).......190
SPECIFICATIONS.......192
EXCAVATOR SPECIFICATIONS.......194
E35 Excavator Machine Dimensions.......194
E35 Excavator Machine Dimensions - Standard Arm.......195
E35 Excavator Machine Dimensions - Long Arm.......196
E35 Excavator Machine Dimensions - Extendable Arm.......197
E35 Excavator Machine Dimensions - Angle Blade.......198
Performance.......199
Controls.......199
Engine.......200
Hydraulic System.......200
Hydraulic Cylinders.......201
Hydraulic Cycle Times.......201
Electrical.......201
Drive System.......201
Slew System.......201
Undercarriage.......202
Capacities.......202
Tracks.......202
Ground Pressure.......202
WARRANTY.......204
WARRANTY.......206
ALPHABETICAL INDEX.......208