John Deere 9R 4WD Articulated Tractors 9360R 9410R 9460R 9510R 9560R Workshop Repair Manual PDF (TM110719) - MJODTM110719.zip
A full workshop-level service and repair technical manual covering John Deere 9360R, 9410R, 9460R, 9510R and 9560R tractors, containing everything needed to service, fix, and rebuild these machines with the skill of a professional technician.
The repair and service manual for the John Deere 4WD Articulated Tractors 9360R, 9410R, 9460R, 9510R and 9560R contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm110719 - 9R Tractors Repair Technical Manual.pdf
tm110719 - 9R Tractors Repair Technical Manual.epub
Total Pages: 2,013 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel and Cooling Systems
Diesel Fuel System
Air Intake System
Engine Cooling System
Coolers and Air Conditioning Condenser
Exhaust System
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Relays, Fuses, Solenoids, and Switches
Monitoring Systems and Sensors
Armrest Control
Implement and Accessory Connectors
Convenience and Accessory Components
18-Speed Power Shift Transmission
Component Removal and Installation
In Tractor Repair
Transmission Repair
Transmission Cleanup
Mechanical Shift Transmission (MST)
Component Removal and Installation
Transmission Oil Filter Relief Valve Housing
Transmission Control Valve Housing
Transmission Pump
Transmission Front Cover
Hi-Lo Clutch and Brake
Hi-Lo Planetary
Spacer Housing
Traction Clutch
Transmission Gear Drives
Transmission Cleanup
Shift Levers and Linkage
Drive Systems
Component Removal and Installation
Engine Coupler
Drive Shafts
PTO Clutch
PTO Clutch Valve
PTO Drop Box
Single Reduction Axles
Component Removal and Installation
Repair Preparation
Input Housing
Differential
Final Drives
Brakes
Double Reduction Axles
Component Removal and Installation
Repair Preparation
Input Housing
Differential
Final Drives
Brakes
Steering and Brakes
Steering Column
Steering
Steering Cylinders
Brakes
Hydraulic Trailer Brake
Hydraulics
Component Removal and Installation
Hydraulic System Repair
Hydraulic Pump
Axle Lubrication Pumps
Filter Housings and Control Valves
Hitch Valve, Selective Control Valves, and Couplers
Hitch
Miscellaneous
Hood and Side Panels
Drive Wheels and Dual Hubs
Operator Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
Air Conditioning System
Air Suspension Seat
ActiveSeat™
Armrest
Cab Door and Windshield
Hinge and Gudgeon
Hinge
Gudgeon
Dealer Tools
Fabricated Tools
Essential and Recommended Tools
tm110719 - 9R Tractors Repair
Table of Contents
Foreword
Dealer Predelivery Information Form
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Wear Protective Clothing
Service Machines Safely
Stay Clear of Rotating Drivelines
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Handle Starting Fluid Safely
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Prevent Acid Burns
Handle Agricultural Chemicals Safely
Clean Vehicle of Hazardous Pesticides
Handling Batteries Safely
Avoid Harmful Asbestos Dust
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Protect Against High Pressure Spray
Service Cooling System Safely
Prevent Machine Runaway
Keep ROPS Installed Properly
Avoid Backover Accidents
Park Machine Safely
Support Machine Properly
Work in Clean Area
Work In Ventilated Area
Illuminate Work Area Safely
Use Proper Lifting Equipment
Service Tires Safely
Instructional Seat
Service Front-Wheel Drive Tractor Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Replace Safety Signs
Install All Guards
Live With Safety
Group 10: General Information
List of References
Trademarks
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap to Connect STC® Fittings
Use Special Wrench
Install Hydraulic Fittings
Glossary of Terms
Section 20: Engine
Group 00: Component Removal and Installation
List of References
Essential, Recommended and Fabricated Tools
Specifications
Remove 9.0 L Engine
Install 9.0 L Engine
Remove 13.5 L Engine
Install 13.5 L Engine
Remove and Install Engine Oil Pan
Determining Engine Shim Pack
Engine Shim Pack Example and Worksheet
Group 05: Engine Repair
List of References
Repair Engine—Use CTM
Section 30: Fuel and Cooling Systems
Group 05: Diesel Fuel System
List of References
Specifications
Drain Fuel Tanks
Remove and Install Left-Hand Fuel Tank
Remove and Install Right-Hand Fuel Tank
Remove and Install Crossover Tank
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
Group 10: Air Intake System
List of References
Specifications
Air Intake Pipe Connections
Remove and Install Intake Housing—9.0 L
Remove and Install Intake Housing—13.5 L
Remove and Install Aspirator Hose
Remove and Install Charge Air Cooler Pipes—9.0 L
Remove and Install Charge Air Cooler Pipes—13.5 L
Group 15: Engine Cooling System
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Other Material
Draining, Flushing, and Refilling Cooling System—9.0 L Engine
Draining, Flushing, and Refilling Cooling System—13.5 L Engine
Test Radiator and Deaeration Tank
Test Deaeration Cap
Remove and Install Radiator—9.0 L Engine
Remove and Install Radiator—13.5 L Engine
Remove and Install Charge Air Cooler—9.0 L Engine
Remove and Install Charge Air Cooler—13.5 L Engine
Inspect Belt Tensioner
Drive Belt Routings
Remove and Install Vari-Cool™ Fan Belt—9.0 L Engine
Remove and Install Vari-Cool™ Drive Assembly—9.0 L Engine
Remove and Install Vari-Cool™ Fan Driven Assembly—9.0 L Engine
Repair Vari-Cool™ Drive Assembly—9.0 L Engine
Repair Vari-Cool™ Fan Driven Assembly—9.0 L Engine
Check and Fill Vari-Cool™ Fan Sheaves—9.0L Engine
Remove and Install Vari-Cool™ Fan Belt—13.5 L Engine
Remove and Install Vari-Cool™ Drive Assembly—13.5 L Engine
Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L Engine
Repair Vari-Cool™ Drive Assembly—13.5 L Engine
Repair Vari-Cool™ Fan Driven Assembly—13.5 L Engine
Check and Fill Vari-Cool™ Fan Sheaves—13.5L Engine
Remove and Install Vari-Cool™ Control Valve
Repair Vari-Cool™ Control Valve
Group 20: Coolers and Air Conditioning Condenser
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Remove and Install Hydraulic Oil and Fuel Cooler
Remove and Install Air Conditioner Condenser
Leak Test Hydraulic Oil Cooler
Group 25: Exhaust System
List of References
Specifications
Service Exhaust System
Section 40: Electrical
Group 05: Connectors
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Repair AMP Connector
Repair AMPSEAL 16™ Connectors
CAN Controlled SCV Connectors
Remove Connector Body from Blade Terminals
CINCH™ Wedgebox Connectors
Exploded View—CINCH™ Flexbox Connectors
CINCH™ Flexbox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small MATE-N-LOC™ Socket Connector
Repair Small MATE-N-LOC™ Pin Connector
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex Connector
Repair SUMITOMO™ Connectors
Repair Tyco Fuel Injector Connector
Repair Weather Pack™ Connector
Repair YAZAKI™ Connectors
Group 10: Wiring Harness Routings
List of References
Convenience Outlet #2 Harness (Eur Only)
Convenience Outlet #2 Harness (NA Only)
Convenience Outlet #1 Harness (Eur Only)
Convenience Outlet #1 Harness (NA Only)
Roof Control Unit Power Cable
Cab Control Unit Power Cable
9.0L Alternator Power Cable
13L Alternator Power Cable
Positive Battery Cable
Negative Battery Cable
Cab Power Cable
Cab Ground Cable