Caterpillar 316F Excavator Workshop Repair Service Manual PDF Wiring Diagrams - MCATEX316F.zip

A full factory-style service and repair guide, complete with electrical wiring schematics, for the Caterpillar 316F Excavator — containing every technical detail needed to service, troubleshoot, fix, and overhaul the machine the way trained technicians do.

The Caterpillar 316F Excavator workshop service and repair manual covers the following:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

M0076102 - Troubleshooting (312F; 313F; 316F and 318F Excavators).pdf

M0077874 - Systems Operation (316F Excavator Machine Systems).pdf

UENR5345 - Schematic (316F and 318F Excavator Electrical System) (YDL1-10000 HCP1-10000 ECZ1-10000 FFT1-10000).pdf

UENR5357 - Schematic (316F Excavator Hydraulic System (Function Isolation) (XAD1-UP DYR1-UP ECZ1-UP YDL1-UP).pdf

UENR5361 - Schematic (316F Excavator Hydraulic System - Attachment - Combined Function - Electric Control).pdf

UENR5362 - Schematic (316F Excavator Hydraulic System - Attachment - One-Way _ One or Two Pump - Electric Control).pdf

UENR5363 - Schematic (316F Excavator Hydraulic System - Attachment - TWO-WAY _ ONE PUMP).pdf

UENR5364 - Schematic (316F Excavator Hydraulic System - Attachment - Auxiliary Ready).pdf

UENR5365 - Schematic (316F Excavator Hydraulic System - Attachment - Medium Pressure).pdf

UENR5366 - Schematic (316F Excavator Hydraulic System - Attachment - Quick Coupler).pdf

UENR5367 - Schematic (316F Excavator Hydraulic System - Attachment - 2-Way Pattern Change).pdf

UENR5368 - Schematic (316F Excavator Hydraulic System - Attachment - Boom Lowering Control Valve).pdf

UENR5369 - Schematic (316F Excavator Hydraulic System - Attachment - Stick Lowering Control Valve).pdf

UENR5584 - Disassembly and Assembly (316F; 318F Excavator Engine Supplement).pdf

UENR5585 - Disassembly and Assembly (316F; 318F Excavator Machine Systems).pdf

UENR5623 - Specifications (316F Excavator Machine System Specifications).pdf

UENR5624 - Systems Operation (316F Excavator Machine Systems).pdf

UENR5625 - Testing and Adjusting (316F Excavator Machine System).pdf

UENR5950 - Troubleshooting (312F; 313F; 316F and 318F Excavators).pdf

UENR6167 - Schematic (316F and 318F Excavator Electrical System) (XAD10001-UP FFT10001-UP HCP10001-UP ECZ10001-UP YDL10001-UP DYR1-UP EWC1-UP).pdf

PRODUCT DETAILS:

Total Pages: 2,732 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

M0076102 - Troubleshooting (312F; 313F; 316F and 318F Excavators)...3

General Information...4

Service Tools...6

Connector Locations...9

Diagnostic Capabilities...10

Diagnostic Trouble Codes...14

Determining Diagnostic Trouble Codes...25

Event Codes...35

Symptom Troubleshooting...44

Emerging Symptom Information...46

Alarm - Test...47

CAN Data Link - Test...53

Electrical Connector - Inspect...64

Relay - Test...72

Sensor Signal (Analog; Active) - Test...77

Sensor Signal (Analog; Passive) - Test...85

Sensor Signal (PWM) - Test...91

Sensor Supply - Test...104

Solenoid Valve - Test...112

Window Wiper Delay - Test...124

Wiring Harness (Open Circuit) - Test...130

Wiring Harness (Short Circuit) - Test...131

ECM Software - Install...133

ECM - Configure...135

ECM - Replace...137

Connector Contact Description...139

System Schematic...147

UENR5950 - Troubleshooting (312F; 313F; 316F and 318F Excavators)...152

General Information...153

Service Tools...155

Connector Locations...158

Diagnostic Capabilities...164

Diagnostic Trouble Codes...168

Determining Diagnostic Trouble Codes...182

Event Codes...191

Symptom Troubleshooting...197

Emerging Symptom Information...199

Alarm - Test...200

CAN Data Link - Test...205

Electrical Connector - Inspect...214

Electrical Power Supply - Test...221

Relay - Test...225

Sensor Signal (Analog; Passive) - Test...229

Sensor Signal (PWM) - Test...235

Sensor Supply - Test...247

Solenoid Valve - Test...253

Solenoid Valve (Switch Controlled) - Test...264

Switch Circuits - Test...273

Window Wiper Delay - Test...278

Wiring Harness (Open Circuit) - Test...283

Wiring Harness (Short Circuit) - Test...285

ECM Software - Install...287

ECM - Configure...289

ECM - Replace...290

Connector Contact Description...292

System Schematic...299

UENR5584 - Disassembly and Assembly (316F; 318F Excavator Engine Supplement)...305

System Pressure - Release...307

Battery...308

Alternator...310

Electric Starting Motor...314

Temperature Sensor (Catalyst Inlet)...317

Diesel Exhaust Fluid Filter...319

DEF Injector and Mounting...321

Manifold (DEF Heater)...327

Solenoid Valve (DEF Heater Coolant)...337

Nitrogen Oxide Sensor...340

Clean Emissions Module...345

Air Cleaner...350

Refrigerant Compressor...353

Refrigerant Condenser...356

Belt Tensioner...358

Fan...360

Water Pump...363

Aftercooler...372

Radiator...375

Hydraulic Oil Cooler...378

Water Separator and Fuel Priming Pump...380

Engine Oil Filter and Oil Filter Base...384

Cooling System Package (Radiator; Hydraulic Oil Cooler; and Aftercooler...387

Crankshaft Front Seal...395

Oil Pan - Aluminum and Pressed Steel Oil Pans...400

Crankshaft Vibration Damper and Pulley...416

Fuel Filter and Base...419

Fuel Cooler...422

Water Temperature Regulator...424

Turbocharger...427

Fuel Manifold...434

Hood...439

Engine Front Mount...441

Engine Rear Mount...443

Engine...445

UENR5585 - Disassembly and Assembly (316F; 318F Excavator Machine Systems)...457

Duo-Cone Conventional Seals...460

System Pressure - Release...472

Bucket...473

Bucket Linkage...478

Bucket Linkage Bearings and Seals...489

Bucket Cylinder - Lines...495

Bucket Cylinder...497

Load Control Valve (Stick Cylinder)...503

Stick Cylinder - Stick Lowering Control Valve...506

Stick Cylinder - Lines...508

Stick Cylinder...510

Stick...516

Stick Bearings and Seals...524

Load Control Valve (Boom Cylinder)...529

Boom Cylinder...532

Boom Cylinder - Lines...540

Boom...542

Boom Bearings and Seals...549

Upper Frame and Undercarriage Frame...552

Window Wiper Motor - Lower...569

Window Wiper Motor - Front; Upper...573

Cab...575

Counterweight...584

Fuel Tank...588

Check Valve (Cooler Bypass)...596

Hydraulic Lockout Control...598

Seat...600

Seat Support...602

Seat Suspension...603

Heating and Air Conditioning...605

Refrigerant Receiver-Dryer...609

Actuator Motor (Air Distributor)...612

Control Module (Automatic Temperature Control Unit)...614

Track Carrier Roller...617

Track Roller...622

Track - Press Fit Master Pin...630

Front Idler and Recoil Spring...638

Recoil Spring...645

Hydraulic Track Adjusters...655

Sprocket...659

Travel Motor...663

Counterbalance Valve (Travel)...689

Final Drive...693

Final Drive - Disassemble...727

Final Drive - Assemble...748

Swivel...771

Swing Cushion Valve...780

Swing Motor...782

Swing Drive - Newer Style...808

Swing Drive...824

Swing Gear and Bearing...840

Pilot Valve - Stick...850

Oil Filter (Hydraulic; Return)...852

Hydraulic Tank...854

Relief Valve (Pilot)...866

Gear Pump (Pilot)...868

Main Hydraulic Pump - Remove and Install...870

Main Hydraulic Pump - Disassemble...875

Main Hydraulic Pump - Assemble...888

Auxiliary Pilot Valve (Straight Travel)...904

Selector Valve (Alternate Pattern Control)...910

Pilot Valve (Joystick)...913

Control Manifold (Pilot Oil) - Hydraulic Lockout; Swing Brake; Travel...919

Pilot Valve (Travel)...923

Accumulator...926

Main Control Valve...929

UENR5357 - Schematic (316F Excavator Hydraulic System (Function Isolation) (XAD1-UP DYR1-UP ECZ1-UP YDL1-UP)...987

Features...987

Cover Page...989

Information...0

Component Location...990

Tap Location...991

Schematic...992

Machine Views...0

Cab - Top View...993

Front Linkage...994

Machine - Top Right...995

Main Control Valve - Rear...996

Pump - Right Side...997

UENR6167 - Schematic (316F and 318F Excavator Electrical System) (XAD10001-UP FFT10001-UP HCP10001-UP ECZ10001-UP YDL10001-UP DYR1-UP EWC1-UP)...998

Feature...998

Cover Page...1000

Information...0

Component Location...0

Volume 1 of 4 - Chassis Wiring...0

Page 1 of 2...1001

Page 2 of 2...1002

Volume 2 of 4 - Cab Wiring...0

Page 1 of 2...1003

Page 2 of 2...1004

Volume 3 of 4 - CGC and Product Link Wiring...1005

Volume 4 of 4 - Engine Wiring...1006

Connector Location...0

Volume 1 of 4 - Chassis Wiring...1007

Volume 2 of 4 - Cab Wiring...1008

Volume 3 of 4 - CGC and Product Link Wiring...1009

Specifications and Related Manuals...0

Volume 1 of 4 - Chassis Wiring...1010

Volume 2 of 4 - Cab Wiring...1011

Schematics...0

Volume 1 of 4 - Chassis Wiring...1012

Volume 2 of 4 - Cab Wiring...1013

Volume 3 of 4 - CGC and Product Link Wiring...1014

Volume 4 of 4 - Engine Wiring...1015

Machine Views...0

Volume 1 of 4 - Chassis Wiring...0

Engine View...1016

Machine View - Behind Cab...1017

Machine View - Front Right...1018

Machine View - Right Rear...1019

Machine View - Top Front...1020

Machine View - Rear...1021

Rear Camera View...1022

Refueling Pump...1023

Side View Camera...1024

Volume 2 of 4 - Cab Wiring...0

Cab View - Bottom...1025

Cab View - Front...1026

Cab View - Left Side Rear...1027

Cab View - Left Side...1028

Cab View - Right Side...1029

Operator Seat Wiring...1030

Side View Camera Harness...1031

Volume 3 of 4 - CGC and Product Link Wiring...0

Boom Stick View...1032

Cab View - Left Side...1033

Machine View - Behind Cab...1034

Machine View - Rear...1035

Product Link View...1036

Volume 4 of 4 - Engine Wiring...0

Engine - Left Side...1037

Engine - Right Side...1038

UENR5345 - Schematic (316F and 318F Excavator Electrical System) (YDL1-10000 HCP1-10000 ECZ1-10000 FFT1-10000)...1039

Feature...1039

Cover Page...1041

Information...0

Component Location...0

Volume 1 of 4 - Chassis Wiring...1042

Volume 2 of 4 - Cab...1043

Volume 3 of 4 - Product Link And CGC...1044

Volume 4 of 4 - Engine Wiring...1045

Connector Location...0

Volume 1 of 4 - Chassis Wiring...1046

Volume 2 of 4 - Cab...1047

Volume 3 of 4 - Product Link And CGC...1048

Specifications and Related Manuals...0

Volume 1 of 4 - Chassis Wiring...1049

Volume 2 of 4 - Cab...1050

Schematics...0

Volume 1 of 4 - Chassis Wiring...1051

Volume 2 of 4 - Cab...1052

Volume 3 of 4 - Product Link And CGC...1053

Volume 4 of 4 - Engine Wiring...1054

Machine Views...0

Volume 1 of 4 - Chassis Wiring...0

Battery Compartment...1055

Chassis Wiring...1056

Engine...1057

Pump Room...1058

Rear View Camera...1059

Refueling Pump...1060

Side View Camera...1061

Urea Pump Unit...1062

Volume 2 of 4 - Cab...0

Operator Seat Wiring...1063

Operator Station Bottom View...1064

Operator Station Front...1065

Operator Station Left Side...1066

Operator Station Right Side...1067

Side View Camera Harness...1068

Volume 3 of 4 - Product Link And CGC...0

CGC...1069