Mitsubishi Engine & Transmission Workshop Repair Manual 1990-2007 4G1 4G6 6G7 4D5 4D6 PDF - MMTBSENTRANOPES.zip

A full factory-level service and repair guide for Mitsubishi engines and transmissions, packed with the technical data needed to service, troubleshoot, fix, and overhaul your vehicle the way a trained technician would.

Inside the Mitsubishi Engine & Transmission workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

It covers most engines (petrol & diesel) and transmissions made by Mitsubishi since 1990-2007:

3000 GT, Carisma, Challenger, Colt,

Diamante, Eclipse, Galant,

L200/L200 4WD, L400/L400 4WD,

Lancer/Lancer wagon, Magna,

Mirage/Mirage dingo, Montero,

Pajero/Pajero sport, Shogun/Shogun sport,

Sigma,Space gear, Space runner, Space star,

Space wagon 4wd/Space wagon van, Starion.

MAKE: Mitsubishi

YEAR: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002

MODEL:

4D5(W-E), 4D6(W-E), 4D6(E-W)

4G1(W-E), 4G1(E-W), 4G3(W-E), 4G5(W-E), 4G6(W-E), 4G1(E-W), 4G9(W-E), 4G9(E-W)

4M4(W-E)

6A1(W-E), 6A1(E-W)

6G7(W-E), 6G7(E-W)

F8QT(E-W)

F9Q(E-W)

4D5-4D68, 4G1-4G9, 4M4, 6A1-6A12, 6G7, F8QT, F9Q) (DIESEL-MPI-CARB-DIESEL-S-QGS) Engines

Manual Transmission:

F3A2, F4A2, F4A3, F4M21, F5M21, F5M22, F5M31, F5M33, F5M41, F5M42, F5M51, F5MR1, F5MR2, F5MR3, KM182, R4M21, R5M21, R5M3, V5M21, V5M3, V5MT1, W4A3, W5M31, W5M33, W5M42, W5MG1, W6MG1

Automatic Transmission:

F4A4, F4A5, R4A51, R4AW2, R4AW3, V4A51, V4AW2, V4AW3, V5A1

Continuously Variable Transmission (CVT):

F1C1A-1-J4Z, F1C1A-1-J5Z, F1C1A-1-J6Z, F1C1A-2-F2Z

PRODUCT DETAILS:

Total Pages: 5,332 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English / Spanish / Swedish

TABLE OF CONTENTS - 6A12, F5M42, F5A42 Engine Transmission Workshop Manual.pdf

Explanation of contents....4

Engine & transmission models....6

Standard Parts Tightening Torque table....7

Form-in-place Gaskets (FIPG)....8

Engine....9

General Information....10

Specifications....11

Rework Dimensions....13

Torque Specification....13

Sealants....16

Special Tools....17

Alternator Drive Belt....21

Timing Belt....22

Removal....23

Installation....24

Inspection....25

Auto Tensioner....26

Fuel and Emission Control....27

Installation and service points....28

Ignition system....29

Water Pump and Water Pipe....30

Installation Service Points....31

Intake manifold & exhaust manifold....33

Rocker cover and camshaft....34

Installation & service points....35

Valve clearance adjustment....38

Rocker arm and rocker shaft cap....40

Installation service points....41

Cylinder head and Valves....42

Removal service points....43

Installation service points....44

Inspection....46

Valves....46

Oil pump case and Oil Pan....49

Removal & installation service points....50

Piston and Connecting Rod....53

Removal service points....54

Installation service points....55

Oil Ring installation....56

Piston Rings....56

Connecting Rods....57

Inspection....58

Crankshaft, Cylinder Block, Flywheel and Drive Plate....60

Installation service points....61

Drive plate bolt / flywheel bolt installation....63

Inspection....63

Clutch....65

Specifications....66

Service Specifications....66

Torque Specifications....66

Lubricants....66

Removal and Installation....67

Service points....68

Clutch Release Bearing installation....68

Clutch disc, release bearing and release fork....69

Clutch Release Cylinder....70

Disassembly....70

Re-assembly....71

Inspection....71

Manual Transmission....72

General Information....73

Specifications....74

Gear Ratio Table....74

Service Specifications....74

Sealants & Adhesives....74

Lubricants....75

Snap Rings, Spacers & Thrust Plate....75

Torque Specifications....77

Special tools....78

Disassembly & Re-assembly....81

Service points....84

Input Shaft....89

Service points (dis & re-assembly)....90

Output Shaft....95

Service points (dis & re-assembly)....96

Reverse Idler Gear....103

Speedometer Gear....104

Select Lever....105

Control Housing....106

Disassembly....107

Clutch Housing....109

Transmission Case....112

Differential....114

Dis & re-assembly service points....115

Automatic Transmission....117

General Information....118

Sectional View....119

Specifications....120

Service Specifications....121

Valve Body Spring ID table....121

Snap Ring, Spacer, Thrust Washer, Thrust Race and Pressure plate for adjustment....122

Torque Specifications....126

Sealants....127

Special Tools....127

Disassembly and Re-assembly....130

Disassembly....130

Re-asembly....143

Identification of Thrust Bearings, Thrust races & thrust washers....148

Oil Pump....163

Underdrive Clutch and Input Shaft....164

Reverse Clutch and Overdrive Clutch....166

Direct Clutch dis&re-assembly....169

Direct Planetary Carrier....171

Overdrive Planetary Carrier....174

Low-Reverse Brake....175

Second Brake....176

Transfer Drive Gear....177

Differential....179

Valve Body....182

Speedometer Gear....185

Drive Shaft Oil Seal....186

Reduction Brake Piston....188

Workshop Manual List

TRANSMISSION

General

FF M/T(W-E)

FF A/T(W-E)

FR M/T(W-E)

FR A/T(W-E)

FF M/T(E-W)

FF A/T(E-W)

Pub. No.

PWEE9043

PWEE8902

PWEE8908

PWEE8914

PWEE8920

PWEE9508

PWEE9514

Workshop Manual List

ENGINE

General

4G1(W-E)

4G3(W-E)

4G5(W-E)

4G6(W-E)

4G9(W-E)

6G7(W-E)

6A1(W-E)

4D5(W-E)

4D6(W-E)

4M4(W-E)

4G1(E-W)

4G6(E-W)

4G9(E-W)

6G7(E-W)

6A1(E-W)

4D6(E-W)

F8QT(E-W)

CARBURETOR

MPI

DIESEL

ENGINE ELECTRICAL

Pub. No.

PWEE9043

PWEE9001

PWEE9049

PWEE9055

PWEE9037

PWEE9101

PWEE9061

PWEE9202

PWEE9067

PWEE9073

PWEE9409

PWEE9520

PWEE9616

PWEE9502

PWEE9615

PWEE9622

PWEE9609

PWEE9602

PWEE9007

PWEE9013

PWEE9079

PWEE9025

Workshop Manual - Engine....0

General - PWEE9043....0

4G1 (W-E) - PWEE9001....0

4G3 (W-E) - PWEE9049....0

4G5 (W-E) - PWEE9055....0

4G6 (W-E) - PWEE9037....0

4G9 (W-E) - PWEE9101....0

6G7 (W-E) - PWEE9061....0

6A1 (W-E) - PWEE9202....0

4D5 (W-E) - PWEE9067....0

4D6 (W-E) - PWEE9073....0

4M4 (W-E) - PWEE9409....0

4G1 (E-W) - PWEE9520....0

4G6 (E-W) - PWEE9616....0

4G9 (E-W) - PWEE9502....0

6G7 (E-W) - PWEE9615....0

6A1 (E-W) - PWEE9622....0

4D6 (E-W) - PWEE9609....0

F8QT (E-W) - PWEE9602....0

F9Q (E-W) - PWEE0001....0

CARBURETOR - PWEE9007....0

MPI - PWEE9013....0

DIESEL - PWEE9079....0

ENGINE ELECTRICAL - PWEE9025....0

Service bulletins....1

MSB-99E11-002....0

MSB-99E11-003....0

Werkstatt-Anleitung - Motor....0

ALLGEMEINES - PWEG9046....0

4G1 (W-E) - PWEG9004....0

4G3 (W-E) - PWEG9052....0

4G5 (W-E) - PWEG9058....0

4G6 (W-E) - PWEG9040....0

4G9 (W-E) - PWEG9104....0

6G7 (W-E) - PWEG9064....0

6A1 (W-E) - PWEG9205....0

4D5 (W-E) - PWEG9070....0

4D6 (W-E) - PWEG9076....0

4M4 (W-E) - PWEG9412....0

4G1 (E-W) - PWEG9523....0

4G6 (E-W) - PWEG9619....0

4G9 (E-W) - PWEG9505....0

6A1 (E-W) - PWEG9625....0

4D6 (E-W) - PWEG9612....0

F8QT (E-W) - PWEG9605....0

F9Q (E-W) - PWEG0004....0

VERGASER - PWEG9010....0

MPI - PWEG9016....0

DIESEL - PWEG9082....0

MOTORELEKTRIK - PWEG9028....0

Service bulletins....1

MSB-96E11-005....0

MSB-99E11-002....0

MSB-99E11-003....0

MSB-02E11-002....0

MSB-02E11-003....0

Mitsubishi Engine & Transmission Repair Service Manual