John Deere 1070D Harvester Workshop Repair Service Manual PDF OMF070957 TM2122 TM2155 - MJODOMF070957.zip
A full-service Operator's Manual covering the John Deere 1070D Harvester.
OMF070957 - John Deere 1070D Harvester serial number wj1070d001301- Operator's Manual.pdf
TM2122 - John Deere Harvesters Technical Manual - Repair.pdf
TM2155 - John Deere TMC Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 633 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
OMF070957 - John Deere 1070d harvester serial number wj1070d001301- Operator's Manual...2
TABLE OF CONTENTS...2
Section 0-1: Warranty...15
Standard warranty clauses...16
Standard Warranty...17
Machines with Extended Coverage(For specified machines only!)...15
Periodic Maintenance...434
Section 1-1: Safety - Safety Features...20
John Deere 1070D Harvester Safety Features...21
Section 1-2: Safety - General Precautions...22
General...325
Recognize Safety Information...24
Understand Signal Words...25
Prepare for Emergencies...26
Wear Protective Clothing...27
Handle Fluids Safely - Avoid Fires...28
Handle Chemical Products Safely...29
Replace Safety Signs...30
Maintain Safety Cabin...471
Install Radio Transmitters Properly...32
Section 1-3: Safety - Operating Precautions...33
Inspect Machine...34
Attach Do not Operate Tag...35
Prevent Machine Runaway...36
Use Handholds and Steps...37
Handle Starting Fluids Safely...38
Pay Attention to Bystanders...39
Keep Riders of the Machine...40
Use Seat Belt...41
Avoid Risks under Difficult Conditions...42
Stop Working if Machine Gives an Alarm...43
Keep Danger Zone Clear...44
Avoid Crush Points...45
Avoid Power Cables...46
Driving/Transporting on Public Roads...48
Ensure Safety before Driving on Frozen Waters...49
Prevent Fires...50
What to Do if the Machine Fires?...33
Section 1-4: Safety - Maintenance Precautions...52
General...325
Before Servicing...54
Use Proper Clothing...56
Use Proper Tools...57
Support Machine Properly...58
Shut Down Engine, Disconnect Battery Cable...59
Service Cooling System Safely...60
Prevent Battery Explosions...61
Prevent Acid Burns...62
Start Only from Operator's Seat...64
Beware of Exhaust Fumes...65
Avoid High Pressure Fluids...66
Avoid Heating near Pressurized Fluid Lines...67
Make Welding Repairs Safely...68
Service Tires Safely...69
Refueling and Servicing Fuel System...347
Dispose of Waste Properly...71
Section 2-1: Cabin and Controls...72
Cab Component Locator...73
Main Switch...75
Control Lights...76
Dashboard...78
Boom Controls...84
Control Keypads...85
Air Conditioner, Operation Instructions...87
Pedals...89
Adjusting the Operator's Seat...90
Section 3-1: Operating Instructions...92
General...325
Safety Switches and Emergency Stop...94
Boom...95
Brakes...466
Steering...467
High/Low Gear and Front Wheel Drive...99
Differential Locks...101
Frame Brake...102
Before Starting the Engine for the First Time in a Working Day...103
Starting the Engine...463
Cold Weather Starting...106
After Starting...107
Turning off the Engine...463
Off-Road Driving...110
On-Road Driving...111
Section 3-2: Transporting and Towing...113
Transporting the Machine...114
Towing the Machine...115
Releasing the Parking Brake...117
Disengaging the Power Transmission System...118
Releasing the Work Brake...119
Releasing the Steering...467
Stowing a Disabled Boom...121
Section 4-1: Maintenance - General...325
Maintenance...434
Servicing Safety Precautions...126
Assembly Instructions...128
Lifting the Front Hood...129
Tightening Torque for Bolted Joints...131
Welding Instructions...133
Instructions for Cleaning of Lexan/Marguard Windows...136
Wheels...137
Changing Wheels...138
Anti-Slip Fitting...141
Bogie Tracks, Fitting...142
Section 4-2: Maintenance - Lubricants and Fluids...145
Recommended Lubricants and Fluids...146
Capacities...147
Diesel Fuel...148
Engine Oil...149
Coolant...151
Grease...152
Hydraulic Oil...153
Brake Fluid...154
Gear Oil...155
Section 4-3: Maintenance Intervals...241
Checklist - Base Machine...157
Reguired Parts...158
Section 4-4: Maintenance - Every 10 Hours or Daily...242
Check the Hydraulic Oil Level...161
Check the Engine Oil Level...162
Drain Water and Sediment from Fuel Filters...163
Check the Radiator Grille Cleanness...165
Check the Tires Visually for Air Pressure and Overall Shape...167
Other Procedures...224
At the End of the Day Make the Following Maintenance and Check-Ups...169
Fill Up the Fuel Tank...170
Section 4-5: Maintenance - Every 50 Hours or Weekly...243
Check the Driving Brake Oil Level and Window Washer Fluid Level...172
Grease the Center Hinge Bearings and Steering Cylinder Bearings...173
Other Procedures...224
Section 4-6: Maintenance - Every 250 Hours...246
Clean the Machine...176
Check Oil Levels in the High/Low Gear, Differentials, Bogie Casings and Hub Gears...177
Grease Bogie Bearings...179
Check the Proper Function of the Door Safety Switch...180
Other Procedures...224
Section 4-7: Maintenance - Every 500 Hours...182
Change Engine Oil and Oil Filter...183
Clean Crank Case Vent Tube...186
Check Air Intake System...187
Replace Fuel Filters...189
Check Belt Wear...192
Check Belt Tensioner...193
Check Cooling System...195
Remove Sediment and Water from the Fuel Tank...196
Check the Batteries for Charge and Electrolyte Level...197
Check Wear on Frame Brake Linings...199
Grease the Driveshafts...200
Other Procedures...224
Section 4-8: Maintenance - Every 1000 Hours...248
Change Hydraulic Oil and Return Filters (2 pcs)...203
Change the Off-line Filter *) Element...202
Change the Hydraulic Tank Breather...207
Change the Filter of the Driving Pump...208
Change the Brake Pedal Circuit Oil...209
Other Procedures...224
Section 4-9: Maintenance - Every 2000 Hours...249
Check Valve Clearance...213
Change the Coolant...215
Check Crankshaft Vibration Damper...219
Change Oil in the High/Low Gear, Differentials, Bogie Casings and Hub Gears...220
Other Procedures...224
Section 4-10: Maintenance - As Required...225
When Necessary, Service and Adjust the Following...226
Adding the Coolant...227
Checking Air Filter Elements...228
Replacing Drive Belt...230
Cleaning the Fuel Tank Filler Filter...231
Adjusting the Rotator Link Brakes...466
Adjusting the Seat Turntable Brake...234
Bleeding the Fuel System...347
Section 4-11: Maintenance - Periodic Maintenance...434
Maintenance after every Six Months...238
Annual Maintenance...434
Section 4-12: Maintenance - Boom...240
Maintenance Intervals...241
Every 10 Hours or Daily...242
Every 50 Hours or Weekly...243
Every 250 Hours...246
Every 1000 Hours...248
Every 2000 Hours...249
Section 4-13: Maintenance - Machine Storage...250
Preparing Machine for Storage...251
After Storage...253
Section 5-1: Hydraulic System - General...325
Working Hydraulic System...469
Hydrostatic System...389
Hydraulic Tank...344
Vacuum Pump...262
Taking an Oil Sample from Hydraulic System...469
Section 5-2: Hydraulic System - Bleeding...265
Bleeding Air from the Hydraulic Tank...344
Bleeding Air from the Hydrostatic System...389
Bleeding Air From the Working Hydraulic System...469
Bleeding the Brakes...466
Section 5-3: Hydrostatic System - Checking and Adjusting...275
Supply Pressure on the Drive Pump...276
Drive Pressure...278
Drive motor, checking flushing pressure...281
Drive motor, pressure cut-off...283
Drive motor, adjustment in TMC™...288
Section 5-4: Working Hydraulics - Checking and Adjusting...289
General...325
Pressure Difference Dp...291
Main Pressure Relief Valve...293
Maximum Pressure Settings of the Working Hydraulic Pump...296
Pilot Pressure, Working Hydraulics...300
Boom Valve, LS Pressure Limits...301
The Back-Pressure Valve of the Boom Tank Line...303
Section 5-5: Brake System - Checking and Adjusting...304
Checking the Brakes...466
Mechanical Adjustment of Brakes...466
Checking the Service Brake...308
Checking the Work Brake...309
Checking the Load and Release Range...310
Checking the Relief Valve of the Brake Charging Pressure...311
Section 5-6: Hydraulic System - Hydraulic Scheme...314
Hydraulic Scheme...314
Section 6-1: Electrical System...468
General...325
Using Booster Batteries...326
Main Switch and Switch Panel...329
Main Fuses...328
Switch Panel...329
Instrument Compartment...331
Relays, Instrument Compartment...332
Fuse box, Instrument Compartment...333
PC board, Instrument Compartment...334
Section 6-2: Electrical System - Sensors...338
Engine Sensors and Connectors...339
Air Cleaner Sensors...342
Coolant Level Sensor...343
Hydraulic Tank...344
Transmission...464
Brake System...346
Fuel System...347
Position Sensors...348
Section 6-3: Electrical System - Electrical Scheme...350
Electrical Scheme...350
Section 7-1: Transmission...464
Transmission Operation...418
Hydrostatic System...389
Control of Transmission...464
Brakes...466
Section 8-1: Boom...393
General Description of the Boom...394
Operating Safety Precautions...395
General Operating Instructions...396
Tj 180 H Technical Data...398
Tj 180 S Technical Data...399
Tj 180 H 83 and S 83...400
Tj 180 H 97 and S 97...401
Tj 180 H 110 and S 110...402
Rotator AV12S...403
Rotator H122...404
Rotator BBR15HD...405
Section 9-1: Equipment - Air Conditioner...407
Air Conditioner...407
Danger and Precautions...408
Configuration and Location of the Air Conditioner...409
Maintenance of the Air Conditioner...411
Troubleshooting the Air Conditioner...415
Section 9-2: Equipment - Engine and Cabin Preheater...416
Configuration...417
Operation...418
Maintenance of the Engine Preheater...420
Timer for Engine and Cabin Preheater...421
Engine and Cabin Preheater Remote Control *)...416
Service Codes of the Engine Preheater...426
Section 9-3: Equipment - Fire Extinguisher System...429
Configuration and Use of the System...430
Control Unit...433
Maintenance...434
Hand-Held Fire Extinguishers...436
Section 9-4: Equipment - Stump Treatment System...438
Configuration and Function...439
Operation of Stump Treatment...440
Section 9-5: Equipment - Cabin Sideways Levelling...441
Cabin Sideways Levelling Modes...442
Cabin Sideways Levelling Controls...443
Control System of Cabin Sideways Levelling...445
Maintenance of Cabin Sideways Levelling...446
Section 9-6: Equipment - Seat Levelling...448
Operation of Seat Levelling...449
Control Unit and Functions...450
Programming...451
Section 9-7: Equipment - Boom Levelling...453
Operation of Boom Levelling...454
Boom Levelling Controls...455
Section 9-8: Equipment - Approach Lights...457
Approach Lights *)...457
Section 10-1: Specifications...460
Dimensions and Weights...461
Alternative Wheel Equipment...462