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John Deere 1070D Harvester Workshop Repair Service Manual PDF OMF070957 TM2122 TM2155 - MJODOMF070957.zip

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A full-service Operator's Manual covering the John Deere 1070D Harvester.


OMF070957 - John Deere 1070D Harvester serial number wj1070d001301- Operator's Manual.pdf


TM2122 - John Deere Harvesters Technical Manual - Repair.pdf


TM2155 - John Deere TMC Technical Manual.pdf


PRODUCT DETAILS:


Total Pages: 633 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


OMF070957 - John Deere 1070d harvester serial number wj1070d001301- Operator's Manual...2


TABLE OF CONTENTS...2


Section 0-1: Warranty...15


Standard warranty clauses...16


Standard Warranty...17


Machines with Extended Coverage(For specified machines only!)...15


Periodic Maintenance...434


Section 1-1: Safety - Safety Features...20


John Deere 1070D Harvester Safety Features...21


Section 1-2: Safety - General Precautions...22


General...325


Recognize Safety Information...24


Understand Signal Words...25


Prepare for Emergencies...26


Wear Protective Clothing...27


Handle Fluids Safely - Avoid Fires...28


Handle Chemical Products Safely...29


Replace Safety Signs...30


Maintain Safety Cabin...471


Install Radio Transmitters Properly...32


Section 1-3: Safety - Operating Precautions...33


Inspect Machine...34


Attach Do not Operate Tag...35


Prevent Machine Runaway...36


Use Handholds and Steps...37


Handle Starting Fluids Safely...38


Pay Attention to Bystanders...39


Keep Riders of the Machine...40


Use Seat Belt...41


Avoid Risks under Difficult Conditions...42


Stop Working if Machine Gives an Alarm...43


Keep Danger Zone Clear...44


Avoid Crush Points...45


Avoid Power Cables...46


Driving/Transporting on Public Roads...48


Ensure Safety before Driving on Frozen Waters...49


Prevent Fires...50


What to Do if the Machine Fires?...33


Section 1-4: Safety - Maintenance Precautions...52


General...325


Before Servicing...54


Use Proper Clothing...56


Use Proper Tools...57


Support Machine Properly...58


Shut Down Engine, Disconnect Battery Cable...59


Service Cooling System Safely...60


Prevent Battery Explosions...61


Prevent Acid Burns...62


Start Only from Operator's Seat...64


Beware of Exhaust Fumes...65


Avoid High Pressure Fluids...66


Avoid Heating near Pressurized Fluid Lines...67


Make Welding Repairs Safely...68


Service Tires Safely...69


Refueling and Servicing Fuel System...347


Dispose of Waste Properly...71


Section 2-1: Cabin and Controls...72


Cab Component Locator...73


Main Switch...75


Control Lights...76


Dashboard...78


Boom Controls...84


Control Keypads...85


Air Conditioner, Operation Instructions...87


Pedals...89


Adjusting the Operator's Seat...90


Section 3-1: Operating Instructions...92


General...325


Safety Switches and Emergency Stop...94


Boom...95


Brakes...466


Steering...467


High/Low Gear and Front Wheel Drive...99


Differential Locks...101


Frame Brake...102


Before Starting the Engine for the First Time in a Working Day...103


Starting the Engine...463


Cold Weather Starting...106


After Starting...107


Turning off the Engine...463


Off-Road Driving...110


On-Road Driving...111


Section 3-2: Transporting and Towing...113


Transporting the Machine...114


Towing the Machine...115


Releasing the Parking Brake...117


Disengaging the Power Transmission System...118


Releasing the Work Brake...119


Releasing the Steering...467


Stowing a Disabled Boom...121


Section 4-1: Maintenance - General...325


Maintenance...434


Servicing Safety Precautions...126


Assembly Instructions...128


Lifting the Front Hood...129


Tightening Torque for Bolted Joints...131


Welding Instructions...133


Instructions for Cleaning of Lexan/Marguard Windows...136


Wheels...137


Changing Wheels...138


Anti-Slip Fitting...141


Bogie Tracks, Fitting...142


Section 4-2: Maintenance - Lubricants and Fluids...145


Recommended Lubricants and Fluids...146


Capacities...147


Diesel Fuel...148


Engine Oil...149


Coolant...151


Grease...152


Hydraulic Oil...153


Brake Fluid...154


Gear Oil...155


Section 4-3: Maintenance Intervals...241


Checklist - Base Machine...157


Reguired Parts...158


Section 4-4: Maintenance - Every 10 Hours or Daily...242


Check the Hydraulic Oil Level...161


Check the Engine Oil Level...162


Drain Water and Sediment from Fuel Filters...163


Check the Radiator Grille Cleanness...165


Check the Tires Visually for Air Pressure and Overall Shape...167


Other Procedures...224


At the End of the Day Make the Following Maintenance and Check-Ups...169


Fill Up the Fuel Tank...170


Section 4-5: Maintenance - Every 50 Hours or Weekly...243


Check the Driving Brake Oil Level and Window Washer Fluid Level...172


Grease the Center Hinge Bearings and Steering Cylinder Bearings...173


Other Procedures...224


Section 4-6: Maintenance - Every 250 Hours...246


Clean the Machine...176


Check Oil Levels in the High/Low Gear, Differentials, Bogie Casings and Hub Gears...177


Grease Bogie Bearings...179


Check the Proper Function of the Door Safety Switch...180


Other Procedures...224


Section 4-7: Maintenance - Every 500 Hours...182


Change Engine Oil and Oil Filter...183


Clean Crank Case Vent Tube...186


Check Air Intake System...187


Replace Fuel Filters...189


Check Belt Wear...192


Check Belt Tensioner...193


Check Cooling System...195


Remove Sediment and Water from the Fuel Tank...196


Check the Batteries for Charge and Electrolyte Level...197


Check Wear on Frame Brake Linings...199


Grease the Driveshafts...200


Other Procedures...224


Section 4-8: Maintenance - Every 1000 Hours...248


Change Hydraulic Oil and Return Filters (2 pcs)...203


Change the Off-line Filter *) Element...202


Change the Hydraulic Tank Breather...207


Change the Filter of the Driving Pump...208


Change the Brake Pedal Circuit Oil...209


Other Procedures...224


Section 4-9: Maintenance - Every 2000 Hours...249


Check Valve Clearance...213


Change the Coolant...215


Check Crankshaft Vibration Damper...219


Change Oil in the High/Low Gear, Differentials, Bogie Casings and Hub Gears...220


Other Procedures...224


Section 4-10: Maintenance - As Required...225


When Necessary, Service and Adjust the Following...226


Adding the Coolant...227


Checking Air Filter Elements...228


Replacing Drive Belt...230


Cleaning the Fuel Tank Filler Filter...231


Adjusting the Rotator Link Brakes...466


Adjusting the Seat Turntable Brake...234


Bleeding the Fuel System...347


Section 4-11: Maintenance - Periodic Maintenance...434


Maintenance after every Six Months...238


Annual Maintenance...434


Section 4-12: Maintenance - Boom...240


Maintenance Intervals...241


Every 10 Hours or Daily...242


Every 50 Hours or Weekly...243


Every 250 Hours...246


Every 1000 Hours...248


Every 2000 Hours...249


Section 4-13: Maintenance - Machine Storage...250


Preparing Machine for Storage...251


After Storage...253


Section 5-1: Hydraulic System - General...325


Working Hydraulic System...469


Hydrostatic System...389


Hydraulic Tank...344


Vacuum Pump...262


Taking an Oil Sample from Hydraulic System...469


Section 5-2: Hydraulic System - Bleeding...265


Bleeding Air from the Hydraulic Tank...344


Bleeding Air from the Hydrostatic System...389


Bleeding Air From the Working Hydraulic System...469


Bleeding the Brakes...466


Section 5-3: Hydrostatic System - Checking and Adjusting...275


Supply Pressure on the Drive Pump...276


Drive Pressure...278


Drive motor, checking flushing pressure...281


Drive motor, pressure cut-off...283


Drive motor, adjustment in TMC™...288


Section 5-4: Working Hydraulics - Checking and Adjusting...289


General...325


Pressure Difference Dp...291


Main Pressure Relief Valve...293


Maximum Pressure Settings of the Working Hydraulic Pump...296


Pilot Pressure, Working Hydraulics...300


Boom Valve, LS Pressure Limits...301


The Back-Pressure Valve of the Boom Tank Line...303


Section 5-5: Brake System - Checking and Adjusting...304


Checking the Brakes...466


Mechanical Adjustment of Brakes...466


Checking the Service Brake...308


Checking the Work Brake...309


Checking the Load and Release Range...310


Checking the Relief Valve of the Brake Charging Pressure...311


Section 5-6: Hydraulic System - Hydraulic Scheme...314


Hydraulic Scheme...314


Section 6-1: Electrical System...468


General...325


Using Booster Batteries...326


Main Switch and Switch Panel...329


Main Fuses...328


Switch Panel...329


Instrument Compartment...331


Relays, Instrument Compartment...332


Fuse box, Instrument Compartment...333


PC board, Instrument Compartment...334


Section 6-2: Electrical System - Sensors...338


Engine Sensors and Connectors...339


Air Cleaner Sensors...342


Coolant Level Sensor...343


Hydraulic Tank...344


Transmission...464


Brake System...346


Fuel System...347


Position Sensors...348


Section 6-3: Electrical System - Electrical Scheme...350


Electrical Scheme...350


Section 7-1: Transmission...464


Transmission Operation...418


Hydrostatic System...389


Control of Transmission...464


Brakes...466


Section 8-1: Boom...393


General Description of the Boom...394


Operating Safety Precautions...395


General Operating Instructions...396


Tj 180 H Technical Data...398


Tj 180 S Technical Data...399


Tj 180 H 83 and S 83...400


Tj 180 H 97 and S 97...401


Tj 180 H 110 and S 110...402


Rotator AV12S...403


Rotator H122...404


Rotator BBR15HD...405


Section 9-1: Equipment - Air Conditioner...407


Air Conditioner...407


Danger and Precautions...408


Configuration and Location of the Air Conditioner...409


Maintenance of the Air Conditioner...411


Troubleshooting the Air Conditioner...415


Section 9-2: Equipment - Engine and Cabin Preheater...416


Configuration...417


Operation...418


Maintenance of the Engine Preheater...420


Timer for Engine and Cabin Preheater...421


Engine and Cabin Preheater Remote Control *)...416


Service Codes of the Engine Preheater...426


Section 9-3: Equipment - Fire Extinguisher System...429


Configuration and Use of the System...430


Control Unit...433


Maintenance...434


Hand-Held Fire Extinguishers...436


Section 9-4: Equipment - Stump Treatment System...438


Configuration and Function...439


Operation of Stump Treatment...440


Section 9-5: Equipment - Cabin Sideways Levelling...441


Cabin Sideways Levelling Modes...442


Cabin Sideways Levelling Controls...443


Control System of Cabin Sideways Levelling...445


Maintenance of Cabin Sideways Levelling...446


Section 9-6: Equipment - Seat Levelling...448


Operation of Seat Levelling...449


Control Unit and Functions...450


Programming...451


Section 9-7: Equipment - Boom Levelling...453


Operation of Boom Levelling...454


Boom Levelling Controls...455


Section 9-8: Equipment - Approach Lights...457


Approach Lights *)...457


Section 10-1: Specifications...460


Dimensions and Weights...461


Alternative Wheel Equipment...462

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