Hitachi Zaxis ZX160LC-5N Excavator Diagnosis & Tests Workshop Manual TM12366 - Electrical Wiring Diagrams PDF - MHITTM12366.zip
Full Diagnostics & Testing Service Manual featuring electrical schematics for the Hitachi Zaxis 160LC-5N Excavator, complete with repair-shop guidance so you can service, troubleshoot, and overhaul the machine just like a trained technician.
The Hitachi ZX160LC-5N Excavator Diagnostics & Tests service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12366 - Hitachi Zaxis160LC-5N Excavator Operation and Test Technical Manual.pdf
TM12368 - Hitachi Excavadora Zaxis160LC-5N.pdf
TM12367 - Hitachi Excavatrice Zaxis160LC-5N.pdf
PRODUCT DETAILS:
Total Pages: 1,531 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Spanish French
Models: John Deere / HITACHI - Zaxis160LC-5N Excavator - 1FFDBC70__E230001 (iT4/S3B)
TABLE OF CONTENTS....1
Section 9000: General Information....23
Group 01: Safety....23
Recognize Safety Information....26
Understand Signal Words....27
Follow Safety Instructions....28
Prepare for Emergencies....30
Wear Protective Clothing....31
Protect Against Noise....32
Inspect Machine....33
General Precautions for Cab....34
Use Handholds and Steps....35
Adjust the Operator's Seat....36
Ensure Safety Before Rising From or Leaving Operator’s Seat....37
Fasten Your Seat Belt....38
Move and Operate Machine Safely....39
Operate Only From Operator's Seat....40
Jump Starting....41
Keep Riders Off Machine....42
Precautions for Operations....43
Investigate Job Site Beforehand....44
Install OPG Guard....46
Provide Signals for Jobs Involving Multiple Machines....47
Confirm Direction of Machine to be Driven....48
Drive Machine Safely....49
Avoid Injury From Rollaway Accidents....53
Avoid Injury From Back-Over and Swing Accidents....54
Keep Person Clear From Working Area....56
Never Position Bucket Over Anyone....57
Avoid Undercutting....58
Avoid Tipping....59
Never Undercut a High Bank....61
Dig With Caution....62
Operate With Caution....63
Avoid Power Lines....64
Precautions for Lightning....65
Object Handling....66
Protect Against Flying Debris....67
Park Machine Safely....68
Handle Fluids Safely−Avoid Fires....69
Transport Safely....70
Practice Safe Maintenance....71
Warn Others of Service Work....73
Support Machine Properly....74
Stay Clear of Moving Parts....75
Prevent Parts From Flying....76
Store Attachments Safely....77
Prevent Burns....78
Replace Rubber Hoses Periodically....79
Avoid High-Pressure Fluids....80
Prevent Fires....82
Evacuating in Case of Fire....84
Beware of Exhaust Fumes....85
Precautions for Welding and Grinding....86
Avoid Heating Near Pressurized Fluid Lines....87
Remove Paint Before Welding or Heating....88
Beware of Asbestos and Silicon Dust and Other Contamination....89
Prevent Battery Explosions....90
Service Air Conditioning System Safely....91
Handle Chemical Products Safely....92
Dispose of Waste Properly....93
Never Ride Attachment....94
Notes for Muffler Filter....951
Precautions for Communication Terminal....96
FCC Notifications to User....97
Before Returning the Machine to the Customer....98
Section 9001: Diagnostics....99
Group 10: Main Controller (MCZ) Diagnostic Trouble Codes....108
Main Controller (MCZ) Diagnostic Trouble Codes....108
Controller Area Network 0 (CAN 0) Circuit Diagnostics....109
Controller Area Network 1 (CAN 1) Circuit Diagnostics....110
Interface Controller Area Network (N-CAN) Diagnostics....111
011000.02 - Abnormal EEPROM....99
011001.02 - Abnormal RAM....99
011002.02 - Abnormal A/D Converter....99
011003.03 - Abnormal Sensor Voltage....99
011006.02 - Engine Controller Communication Error....99
011007.02 - (CAN 0) Data Converter Communication Error 1....99
011008.02 - (CAN 1) Data Converter Communication Error 2....99
011009.02 - (CAN 0) Monitor Controller Communication Error 1....99
011010.02 - (CAN 1) Monitor Controller Communication Error 2....99
011100.02 - Abnormal Engine Speed....99
011101.03 - Engine Control Dial Sensor Circuit High Input....99
011101.04 - Engine Control Dial Sensor Circuit Low Input....99
011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input....99
011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input....99
011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input....99
011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input....99
011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input....99
011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input....99
011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input....99
011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input....99
011301.03 - Swing Pilot Pressure Sensor Circuit High Input....99
011301.04 - Swing Pilot Pressure Sensor Circuit Low Input....99
011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input....99
011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input....99
011303.03 - Arm In Pilot Pressure Sensor Circuit High Input....99
011303.04 - Arm In Pilot Pressure Sensor Circuit Low Input....99
011304.03 - Travel Pilot Pressure Sensor Circuit High Input....99
011304.04 - Travel Pilot Pressure Sensor Circuit Low Input....100
011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input....100
011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input....100
011400.02 - Pump 2 Flow Rate Limit Solenoid Valve Abnormal Feedback....100
011400.03 - Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current....100
011400.04 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Low Current....100
011401.02 - Torque Control Solenoid Valve Abnormal Feedback....100
011401.03 - Torque Control Solenoid Valve Feedback High Current....100
011401.04 - Torque Control Solenoid Valve Feedback Low Current....100
011402.02 - 3-Spool Solenoid Valve Unit (SF) Abnormal Feedback....100
011402.03 - 3-Spool Solenoid Valve Unit (SF) Feedback High Input....100
011402.04 - 3-Spool Solenoid Valve Unit (SF) Feedback Low Input....100
011403.02 - 3-Spool Solenoid Valve Unit (SC) Abnormal Feedback....100
011403.03 - 3-Spool Solenoid Valve Unit (SC) Feedback High Input....100
011403.04 - 3-Spool Solenoid Valve Unit (SC) Feedback Low Input....100
011407.02 - 3-Spool Solenoid Valve Unit (SG) Abnormal Feedback....100
011407.03 - 3-Spool Solenoid Valve Unit (SG) Feedback High Input....100
011407.04 - 3-Spool Solenoid Valve Unit (SG) Feedback Low Input....100
011408.02 - 2-Spool Solenoid Valve Unit (SJ) Abnormal Feedback....100
011408.03 - 2-Spool Solenoid Valve Unit (SJ) Feedback High Input....100
011408.04 - 2-Spool Solenoid Valve Unit (SJ) Feedback Low Input....100
011409.02 - 2-Spool Solenoid Valve Unit (SZ) Abnormal Feedback....100
011409.03 - 2-Spool Solenoid Valve Unit (SZ) Feedback High Input....100
011409.04 - 2-Spool Solenoid Valve Unit (SZ) Feedback Low Input....100
011410.02 - Pump 1 Flow Rate Limit Solenoid Valve Abnormal Feedback....100
011410.03 - Pump 1 Flow Rate Limit Solenoid Valve Feedback High Current....100
011410.04 - Pump 1 Flow Rate Limit Solenoid Valve Feedback Low Current....100
011434.02 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Abnormal Feedback....100
011434.03 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback High Current....100
011434.04 - Attachment Relief 1 (Upper) Proportional Solenoid Valve Feedback Low Current....100
011435.02 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Abnormal Feedback....100
011435.03 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback High Current....100
011435.04 - Attachment Relief 2 (Lower) Proportional Solenoid Valve Feedback Low Current....100
011436.02 - Breaker Relief Proportional Solenoid Valve Abnormal Feedback....101
011436.03 - Breaker Relief Proportional Solenoid Valve Feedback High Current....101
011436.04 - Breaker Relief Proportional Solenoid Valve Feedback Low Current....101
011457.02 - 2-Speed Activation Solenoid Disconnected or Not Present....101
011458.02 - Selector Valve Solenoid Valve Disconnected or Not Present....101
011459.02 - Idle Stop Relay Circuit Malfunction....101
015011.03 - Hydraulic Oil Temperature Sensor Circuit High Input (Pilot)....101
015011.04 - Hydraulic Oil Temperature Sensor Circuit Low Input (Pilot)....101
015016.03 - Right Analog Stroke Sensor Circuit High Input....101
015016.04 - Right Analog Stroke Sensor Circuit Low Input....101
011810.03 - Electric Lever Operating Pressure Sensor 1 High Voltage....101
011810.04 - Electric Lever Operating Pressure Sensor 1 Low Voltage....101
011812.02 - OPT Electric Lever 1 Neutral Abnormal....101
011813.02 - OPT Electric Lever 1 Abnormal Operation....938
011816.02 - OPT Solenoid 1 Feedback Abnormal....101
011816.03 - OPT Solenoid 1 Feedback Current High....101
011816.04 - OPT Solenoid 1 Feedback Current Low....101
011817.02 - OPT Solenoid 2 Feedback Abnormal....101
011817.03 - OPT Solenoid 2 Feedback Current High....101
011817.04 - OPT Solenoid 2 Feedback Current Low....101
011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input....101
011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input....101
020010.02 - Abnormal Muffler Filter....951
020011.02 - Electric Lever Alarm....101
020012.02 - Line Filter Restriction Alarm....101
020303.02 - Electric Lever Pilot Cut Alarm....101
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes....364
Engine Control Unit (ECU) Diagnostic Trouble Codes....364
000081.00 - High Muffler Filter Differential Pressure (P2453)....101
000081.01 - Low Muffler Filter Differential Pressure (P2452)....101
000081.02 - Zero-Point Calibration of Muffler Filter Differential Pressure Sensor is Abnormal (P2456)....101
000081.03 - Muffler Filter Differential Pressure Sensor Circuit High Input (P2455)....101
000081.04 - Muffler Filter Differential Pressure Sensor Circuit Low Input (P2454)....102
000091.02 - Accelerator Pedal Position Sensor 1-2 Correlation (P2138)....102
000091.03 - Accelerator Pedal Position Sensor 1 High Input (P2123)....102
000091.03 - Accelerator Pedal Position Sensor 2 High Input (P2128)....102
000091.04 - Accelerator Pedal Position Sensor 1 Low Input (P2122)....102
000091.04 - Accelerator Pedal Position Sensor 2 Low Input (P2127)....102
000100.03 - Engine Oil Pressure Sensor Circuit High Input (P0523)....102
000100.04 - Engine Oil Pressure Sensor Circuit Low Input (P0522)....102
000102.00 - Over Boost-Pressure (P0234)....102
000102.01 - Declined Boost Pressure (P0299)....102
000102.03 - Boost Pressure Sensor Circuit High Input (P0238)....102
000102.04 - Boost Pressure Sensor Circuit Low Input (P0237)....102
000105.03 - Boost Temperature Sensor Circuit High Input (P1113)....102
000105.04 - Boost Temperature Sensor Circuit Low Input (P1112)....102
000108.03 - Atmospheric Pressure Sensor Circuit High Input (P2229)....102
000108.04 - Atmospheric Pressure Sensor Circuit Low Input (P2228)....102
000110.00 - Overheat (P0217)....102
000110.03 - Engine Coolant Temperature Circuit High Input (P0118)....102
000110.04 - Engine Coolant Temperature Circuit Low Input (P0117)....102
000132.03 - Air Flow Sensor Circuit High Input (P0103)....102
000132.04 - Air Flow Sensor Circuit Low Input (P0102)....102
000157.00 - Pressure Increase in Common Rail (Secondary) (P0088)....102
000157.03 - Common Rail Pressure Sensor Circuit High Input (P0193)....102
000157.04 - Common Rail Pressure Sensor Circuit Low Input (P0192)....102
000157.15 - Abnormal Common Rail Pressure (Over Pumping) (P0089)....102
000157.16 - Pressure Increase in Common Rail (Primary) (P0088)....102
000158.03 - Abnormally High Battery System Voltage (P0563)....102
000172.03 - Intake Air Temperature Sensor Circuit High Input (P0113)....102
000172.04 - Intake Air Temperature Sensor Circuit Low Input (P0112)....102
000173.00 - Abnormally High Exhaust Temperature Sensor 1 (CSF Inlet) (P0426)....102
000173.03 - Exhaust Temperature Sensor 1 Circuit High Input (CSF Inlet) (P0428)....102
000173.04 - Exhaust Temperature Sensor 1 Circuit Low Input (CSF Inlet) (P0427)....102
000174.03 - Combustion Temperature Sensor Circuit High Input (P0183)....102
000174.04 - Combustion Temperature Sensor Circuit Low Input (P0182)....103
000190.00 - Engine Overrun (P0219)....103
000628.02 - Abnormal ROM (P0601)....103
000633.07 - Common Rail Pressure Limiter Open (P0087)....103
000636.02 - Abnormal Cam Angle Sensor (No Signal) (P0340)....103
000636.07 - Phase Difference Between Cam and Sensor (P0016)....103
000639.02 - Abnormal CAN Time-Out (U0101)....103
000639.19 - Abnormal CAN Bus (U0073)....103
000651.05 - Cylinder 1 Injector Circuit Open (P0201)....103
000652.05 - Cylinder 2 Injector Circuit Open (P0202)....103
000653.05 - Cylinder 3 Injector Circuit Open (P0203)....103
000654.05 - Cylinder 4 Injector Circuit Open (P0204)....103
000723.02 - Crank Position Sensor Failure (No Signal) (P0335)....103
000723.02 - Crank Position Sensor Failure (Abnormal Signal) (P0336)....103
000987.05 - Malfunction Indicator Control Circuit (P0650)....103
001077.02 - Abnormal CPU (P0606)....103
001079.02 - Abnormal 5V-Electric Power Circuit #1 (P0641)....103
001080.02 - Abnormal 5V-Electric Power Circuit #2 (P0651)....103
001131.03 - Manifold Temperature Sensor Circuit High Input (P041C)....103
001131.04 - Manifold Temperature Sensor Circuit Low Input (P041D)....103
001239.01 - Pressure Decline in Common Rail (No Pumping Pressure) (P0093)....103
001239.17 - Pressure Decline in Common Rail (Lack of Pumping Pressure) (P1093)....103
001347.03 - SCV Drive Circuit + Short Circuit B (P0092)....103
001347.04 - SCV Drive Circuit Open or Short Circuited to GND (P0091)....103
001381.03 - Fuel Filter Restriction Sensor Circuit High Input (P1294)....103
001381.04 - Fuel Filter Restriction Sensor Circuit Low Input (P1293)....103
001485.05 - Abnormal Main Relay Circuit (Inactivation) (P0685)....103
001485.06 - Abnormal Main Relay Circuit (Kept Closed) (P0687)....103
010001.02 - EGR Position Error (Brushless Type) (P0409)....103
010001.13 - Abnormal EGR Zero-Point Calibration (P1404)....103
010002.02 - Abnormal EGR Valve Control Circuit (P0404)....103
010003.02 - Abnormal Injector Common 1 Circuit (P2146)....103
010004.02 - Abnormal Injector Common 2 Circuit (P2149)....103
010005.01 - Abnormal Charge Circuit (Bank 1) (P1261)....104
010006.01 - Abnormal Charge Circuit (Bank 2) (P1262)....104
010007.02 - Abnormal CPU Monitor IC (P0606)....104
010008.02 - Abnormal A/D Converter (P060B)....104
010009.02 - Abnormal 5V-Electric Power Circuit #3 (P0697)....104
010010.02 - Abnormal 5V-Electric Power Circuit #4 (P1655)....104
010012.02 - Abnormal 12V Circuit (P0560)....104
010013.02 - Abnormal EEPROM/Abnormal HDEEPROM (P1621)....104
010022.02 - Abnormal Intake Throttle Control Circuit (P0638)....104
010022.03 - Intake Throttle Position Sensor Circuit High Input (P0123)....104
010022.04 - Intake Throttle Position Sensor Circuit Low Input (P0122)....104
010023.03 - EVRV Vacuum Sensor High Input (P2528)....104
010023.04 - EVRV Vacuum Sensor Low Input (P2527)....104
010023.20 - Abnormal Turbo EVRV (P0045)....104
010024.03 - Exhaust Temperature Sensor 2 Circuit High Input (DOC Inlet) (P042D)....104
010024.04 - Exhaust Temperature Sensor 2 Circuit Low Input (DOC Inlet) (P042C)....104
010025.05 - Muffler Filter Light Failure (P1669)....104
010026.00 - Muffler Filter PM Over-Restriction 2 (P1455)....104
010026.15 - Muffler Filter PM Over-Restriction (P242F)....104
010027.00 - Muffler Filter Cleaning Decision Error (P1471)....104
010028.00 - Abnormally High Exhaust Temperature Sensor 2 (DOC Outlet) (P042B)....104
010029.00 - Over Frequent Muffler Filter Regeneration Time-Out (P2458)....104
010032.02 - QR Code Error (P0602)....104
010033.02 - Abnormal RAM (P0604)....104
010040.19 - Abnormal ISO-CAN Bus (U0001)....104
Group 30: Monitor Controller (DSZ) Diagnostic Trouble Codes....461
Monitor Controller (DSZ) Diagnostic Trouble Codes....461
013002.02 - ECU Communication Error....104
013003.02 - Main Controller (MCZ) Communication Error 1....104
013004.02 - Main Controller (MCZ) Communication Error 2....104
013005.02 - Monitor Controller (DSZ) Communication Error 1....104
013006.02 - Monitor Controller (DSZ) Communication Error 2....104
013007.02 - Machine Controller (BCZ) Communication Error....104
020113.02 - System Error Alarm....105
Group 40: Information Controller (ICZ) Diagnostic Trouble Codes....470
Information Controller (ICZ) Diagnostic Trouble Codes....470
013303.02 - Abnormal Monitor Internal Temperature Sensor....105
013304.02 - Alternator Alarm....105
013310.03 - Shorted Circuit in Coolant Temperature Sensor....105
013311.03 - Fuel Level Sensor Open Circuit....105
013311.04 - Fuel Level Sensor Shorted Circuit....105
014001.02 - Flash Memory Read/Write Error....105
014002.02 - External RAM Read/Write Error....105
014003.02 - Abnormal EEPROM....105
014006.02 - Communication Terminal : Communication Error....105
014008.02 - Abnormal Internal RAM....105
014021.02 - Communication Terminal Security Error....105
014022.02 - SIM Card Error....105
014023.02 - Security Error....105
020100.02 - Overheat Alarm....105
020101.02 - Engine Warning Alarm....105
020102.02 - Engine Oil Pressure Alarm....105