Volvo MC90B Skid Steer Loader Workshop Repair Service Manual PDF - MVLVCONMC90B.zip
A full-service repair guide, complete with electrical wiring diagrams, for the Volvo MC90B Skid Steer Loader — packed with everything needed to service, troubleshoot, and overhaul the machine the way professional technicians do.
Volvo Construction Equipment's workshop manual for the MC90B Skid Steer Loader covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,163 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo MC90B Skid Steer Loaders Repair Service Manual.pdf
MAIN SECTIONS
0 - Foreword.....2
1 - STANDARD PARTS, SERVICE.....3
16 - LUBRICANT; FUEL; OTHER FLUID.....4
Grease, recommendation.....4
17 - SERVICE.....5
Air cleaner primary filter, clean.....5
Air cleaner secondary filter, change.....6
Arrival Inspection, according to Inspection Programme.....7
Battery, cables and connections, check.....8
Belt tension, checking.....9
Bolted joints, engine mounting, hydrostatic pumps and charge_implement pumps, tightening torques, check.....10
Cab, air filter, clean (replace when necessary) (option).....12
Coolant' freezing point, check.....13
Coolant, change.....14
Coolant, level, check.....16
Delivery Inspection, according to Inspection Programme.....17
Drive chain case, oil change and chain tension check_adjust.....18
Engine radiator and hydraulic oil cooler, check (clean when necessary)_{02-42-29}.....22
Engine radiator and hydraulic oil cooler, check (clean when necessary)_{02-43-01}.....24
Engine, oil level, check.....26
Fuel filter, change_{02-38-56}.....27
Fuel filter, change_{02-39-24}.....29
Fuel system, water trap, check_drain.....31
Hydraulic fluid, level, check.....33
Hydraulic oil Charge filter, change.....34
Hydraulic oil tank, oil and filter change_{02-35-27}.....36
Hydraulic oil tank, oil and filter change_{02-36-00}.....39
Leakage, checking.....42
Maintenance of Stored Machines, according to Inspection Programme.....43
Maintenance service, daily.....44
Maintenance service, every 1000 hours_{02-54-44}.....45
Maintenance service, every 1000 hours_{02-55-08}.....47
Maintenance service, every 2000 hours_{02-53-32}.....49
Maintenance service, every 2000 hours_{02-53-57}.....51
Maintenance service, every 250 hours_{02-56-48}.....53
Maintenance service, every 250 hours_{02-57-13}.....55
Maintenance service, every 50 hours_{02-57-52}.....57
Maintenance service, every 50 hours_{02-58-16}.....59
Maintenance service, every 500 hours_{02-55-46}.....61
Maintenance service, every 500 hours_{02-56-10}.....63
Maintenance service, general.....65
Neutral centring, check.....66
Over the tire tracks, check (option).....67
Park lock pin, inspection.....68
Pipes, couplings and hoses, check.....71
Pivot pins, lubricate.....72
Safety when servicing.....74
Service journal (included in Operator' manual), fill in.....76
Service.....77
Steering levers, locking of pivot pins, check.....78
Test-run and check.....79
Turbocharger inclusive inlet and exhaust systems, leakage, check.....80
Tyres, wear and air pressure, checking.....81
VCADS Pro, logged errors, read off.....82
Valve, clearance, check_adjust_{02-33-47}.....83
Valve, clearance, check_adjust_{02-34-11}.....84
Warranty inspection 100 hours_{03-00-25}.....85
Warranty inspection 100 hours_{03-00-49}.....87
Warranty inspection 1000 hours_{02-59-22}.....89
Warranty inspection 1000 hours_{02-59-47}.....91
Warranty inspection, general.....93
Wheel nuts, torque, check.....94
19 - GENERAL.....95
Checklist after a fire or heat exposure.....95
Cleaning engine compartment.....98
Decontamination.....100
Environment.....104
Environmental handling for the future.....106
Environmentally hazardous fluids.....109
Environmentally safe handling.....112
Fire prevention measures.....115
Health hazards with paint, plastics and rubber.....118
Manual lifting of loader arm_{02-22-06}.....120
Manual lifting of loader arm_{02-22-33}.....124
Manual lifting of loader arm_{02-23-06}.....126
Manual lowering of loader arm, Pilot controls.....130
Raising and blocking.....131
Rules when handling tyres.....134
Safety concerns everybody!_{02-27-59}.....136
Safety concerns everybody!_{02-28-29}.....138
Safety during electric welding.....142
Safety when handling accumulators_{02-13-37}.....143
Safety when handling accumulators_{02-14-05}.....144
Safety when handling oils and fuel.....145
Safety when handling the machine.....146
Safety when lifting and supporting the machine.....151
Safety when using lifting equipment.....153
Safety when working on hydraulic systems.....155
Safety when working on pressurized systems.....157
Safety when working on the machine' electrical system.....159
Safety when working with air conditioning refrigerant.....160
Safety when working with batteries.....162
Service position 1.....164
Service position 2.....167
Service position 3.....169
Starting with booster battery .....172
Unauthorized modification of Roll Over Protection Structure (ROPS) and Falling Objects Protection Structure (FOPS).....175
Waste handling.....176
Working in environmentally contaminated areas.....180
Working under raised loader arm.....183
2 - ENGINE WITH MOUNTING AND EQUIPMENT.....185
20 - GENERAL.....186
E-ECU MID 128 non-programmed, replacing.....186
E-ECU MID 128 pre-programmed, replacing.....188
Engine, description_{02-05-52}.....190
Engine, description_{02-06-20}.....192
21 - ENGINE.....194
Cylinder block, description.....194
Cylinder head for MC70B, MC80B, MC90B and MC110B, description.....195
Engine, general specification_{02-03-02}.....197
Engine, general specification_{02-03-26}.....199
Engine, general specification_{02-03-50}.....200
Engine, installing_{01-57-41}.....202
Engine, installing_{01-58-53}.....216
Engine, removing_{02-00-34}.....230
Engine, removing_{02-02-01}.....243
Engine, tightening torque.....258
Flywheel, specifications.....260
Gear train and camshaft, description.....261
Piston and piston rings, description.....263
Valve mechanism, description.....264
Valve mechanism, specifications.....265
Valves, adjusting_{01-52-54}.....266
Valves, adjusting_{01-53-31}.....272
Wear sleeve for front crankshaft seal.....277
22 - LUBRICATING SYSTEM.....282
Lubricating system, description.....282
Lubricating system, specification_{01-49-06}.....284
Lubricating system, specification_{01-49-31}.....285
Oil cooler, description.....286
Oil cooler, installing.....288
Oil cooler, removing.....290
23 - FUEL SYSTEM.....293
Fuel system, bleeding.....293
Fuel system, description_{01-43-19}.....294
Fuel system, description_{01-43-48}.....296
Fuel system, specifications_{01-44-26}.....298
Fuel system, specifications_{01-44-51}.....299
Injection pump, description.....300
Injection timing, checking.....302
Injectors, description.....306
25 - INLET & EXHAUST SYSTEM.....308
Air cleaner, description.....308
Air cleaner, specification.....310
Air preheater, specifications.....311
Crankcase breather system, description.....312
Exhaust Gas Recirculation (EGR), description.....315
Exhaust manifold gasket, replacing.....316
Intake and exhaust system, description.....327
Turbo, general specification.....329
Turbocharger, description.....330
26 - COOLING SYSTEM.....331
Belt tension, adjusting.....331
Coolant pump, installing.....332
Coolant pump, removing.....339
Cooling system, description.....346
Engine cooling system, specification.....348
Fan belt and_or alternator belt, checking and adjusting tension.....350
Fan belt and_or alternator belt, replacing.....353
Radiator pressure cap, description.....356
Radiator, installing.....357
Radiator, removing.....360
Thermostat, replacing.....365
27 - ENGINE CONTROL.....369
Cold start device, description_{01-22-04}.....369
Cold start device, description_{01-22-32}.....371
Throttle Control Description.....373
Throttle control cable, installing.....374
Throttle control cable, removing.....378
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS.....382
30 - GENERAL.....383
1F3801, hour recorder.....383
1F3802, daily hours.....384
1F3803, time to service.....385
2F2001, engine start.....386
2F2002, engine stop.....387
2F2202, engine oil pressure.....388
2F2301, fuel level.....389
2F2302, injection solenoid control.....391
2F2501, engine heating.....392
2F2502, engine air filter.....394
2F2601, engine coolant temperature.....395
2F2701, engine running.....397
2F2702, engine speed.....398
2F2703, acceleration.....399
3F2701, startup_shutdown sequence.....400
3F3201, system voltage.....402
3F3202, battery charge.....403
3F3301, instrument cluster test.....404
3F9901, anti-theft.....406
5F5501, parking brake.....408
8F8501, seat belt supervision.....409
9F9001, hydraulic accessories.....410
9F9002, hydraulic quick attach.....412
9F9003, hydraulic control.....414
9F9004, hydraulic flow limit_{01-03-57}.....415
9F9004, hydraulic flow limit_{01-04-20}.....416
9F9101, hydraulic lock.....417
9F9102, hydraulic oil temperature.....419
9F9103, hydraulic oil filter.....420
Component descriptions.....422
Data bus system.....425
Electrical cabling and connectors, checking.....426
Electrical system, special instructions for servicing, action when working on machine.....431
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator.....432
Electrical system, special instructions for servicing, electrical components, batteries.....433
Electrical system, special instructions for servicing, electronic components.....435
Electrical system, specifications.....438
Electronic control system, special tool measuring, E–ECU.....439
Electronic control system, special tool measuring, I-ECU.....440
Electronic control system, special tool measuring, V-ECU.....441
Electronic control system, special tool measuring, component.....442
Electronic control system, special tool measuring, general.....444
Error causes.....446
Error codes, build-up .....449
Error detection.....453
General vehicle electronics.....454
MA2504, description and measuring .....455
MA2504, description and measuring.....457
MA9101, description and measuring-[4916].....459
MA9101, description and measuring.....461
MA9103, description and measuring.....463
MA9104, description and measuring.....465
MA9105, description and measuring.....467
MA9108, description and measuring.....469
MA9113, description and measuring.....471
MID 128 PID 158 Battery voltage, description and measuring.....473
MO2501, description and measuring.....475
Measuring symbols, description.....477
Measuring, general.....481
PWM2301, description and measuring.....483
PWM9123, description and measuring.....485
PWM9124, description and measuring.....486
Power outlets.....487
RE2502, description and measuring.....488
RExxxx, Relays general, description and measuring.....490
SAE J1708 (Information bus).....492
SAE J1708_1587 information link, description and measuring.....493
SAE J1939_ CAN-bus (control bus).....495
SAE J1939_CAN control link, description and measuring.....496
SE2201, description and measuring.....498
SE2301, description and measuring.....500
SE2307, description and measuring.....502
SE2308, description and measuring.....504
SE2501, description and measuring.....506
SE2602, description and measuring.....508
SE2701, description and measuring.....510
SE9101, description and measuring.....512
SE9102, description and measuring .....514
SE9102, description and measuring.....516
SW9161, description and measuring.....518
Service connection and programming connection.....520
Starting with booster battery.....521
31 - BATTERY.....524
Batteries, replacing.....524
Battery, charging.....526
Battery, cleaning and inspection.....528
Battery, safety.....529
Battery, specification_{12-14-19}.....530
Battery, specification_{12-14-43}.....531
32 - ALTERNATOR; CHARGE REGULATOR.....532
Alternator, description.....532
Alternator, replacing incl function checking.....533
Alternator, specifications.....535
Alternator, testing.....536
Alternator, tightening torques.....538
33 - STARTING SYSTEM.....539
Ignition switch, description and operation_{12-04-19}.....539
Ignition switch, description and operation_{12-04-46}.....541
Preheating system, description_{12-05-56}.....543
Preheating system, description_{12-06-19}.....545
Preheating, function check.....546
Starter motor, replacing.....547
Starter motor, specifications.....549
Starter motor, tightening torques.....550
Starter system, test.....551
Starting system, description_{12-09-01}.....553
Starting system, description_{12-09-25}.....555
35 - LIGHTING.....557
Lighting front, specification.....557
Lightning rear, specification.....558
Working lights, description.....559
36 - OTHER ELECTRICAL EQUIPMENT.....560
Auxiliary electrical function, description_{11-59-32}.....560