Caterpillar 834G Wheel Tractor & 836G Landfill Compactor Repair Manual PDF - MCAT834G836G.zip
A full service and repair guide featuring Electrical Wiring Diagrams for the Caterpillar 834G Wheel Tractor and 836G Landfill Compactor, packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines the way expert technicians do.
The workshop service and repair manual for the Caterpillar 834G Wheel Tractor and 836G Landfill Compactor contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
RENR2180 - Specifications (834G Wheel Dozer and 836G Landfill Compactor Power Train).pdf
RENR2181 - Systems Operation (834G Wheel Dozer and 836G Landfill Compactor Power Train).pdf
RENR2182 - Testing and Adjusting (834G Wheel Dozer and 836G Landfill Compactor Power Train).pdf
RENR2182 - Troubleshooting (834G Wheel Dozer and 836G Landfill Compactor Power Train).pdf
RENR2183 - Disassembly and Assembly (836G Landfill Compactor and 834G Wheel Dozer Power Train).pdf
RENR2184 - Specifications (834G Wheel Dozer and 836G Landfill Compactor Steering System).pdf
RENR2185 - Systems Operation (834G Wheel Tractor and 836G Landfill Compactor Steering System).pdf
RENR2186 - Testing and Adjusting (834G Wheel Dozer and 836G Landfill Compactor Steering System).pdf
RENR2187 - Specifications (834G Wheel Tractor and 836G Landfill Compactor Braking System).pdf
RENR2188 - Systems Operation (834G Wheel Tractor and 836G Landfill Compactor Braking System).pdf
RENR2189 - Testing and Adjusting (834G Wheel Dozer and 836G Landfill Compactor Braking System).pdf
RENR2190 - Specifications (834G Wheel Dozer and 836G Landfill Compactor Electrohydraulic System).pdf
RENR2191 - Systems Operation (834G Wheel Tractor and 836G Landfill Compactor Electrohydraulic System).pdf
RENR2192 - Testing and Adjusting (834G Wheel Dozer and 836G Landfill Compactor Electrohydraulic System).pdf
RENR2192 - Troubleshooting (834G Wheel Dozer and 836G Landfill Compactor Electrohydraulic System).pdf
RENR2193 - Disassembly and Assembly (834G Wheel Tractor and 836G Landfill Compactor Machine Systems).pdf
RENR2194 - Schematic (834G Wheel Tractor and 836G Landfill Compactor Hydraulic System).pdf
RENR2195 - Schematic (834G Wheel Tractor; 836G Landfill Compactor; and 988G Wheel Loader Electrical System).pdf
RENR2196 - Disassembly and Assembly (834G Wheel Tractor and 836G Landfill Compactor Engine Supplement).pdf
RENR6005 - Specifications (988G Wheel Loader; 834G Wheel Tractor and 836G Landfill Compactor Machine Systems).pdf
PRODUCT DETAILS:
Total Pages: 2,721 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
RENR2180 - Specifications (834G Wheel Dozer and 836G Landfill Compactor Power Train)...1
Torque Converter and Pump Drive Housing...3
Torque Converter (Lockup)...5
Torque Converter Priority Valve...8
Modulating Valve (Torque Converter Impeller Clutch)...10
Modulating Valve (Torque Converter Lockup Clutch)...11
Relief Valve (Torque Converter Outlet)...12
Speed Sensor (Torque Converter Output)...14
Temperature Sensor (Torque Converter Oil)...15
Transmission Oil Pump...16
Oil Filter (Power Train)...21
Bypass Switch (Power Train Oil Filter)...23
STIC Control...24
STIC Control Lock...28
Limit Switch (STIC Control Lock)...32
Pinout Specifications for Power Train Electronic Control...34
Transmission Hydraulic Control...38
Relief Valve (Transmission Hydraulic Control)...40
Modulating Valve (Transmission Clutch)...42
Temperature Sensor (Transmission Oil)...43
Transmission Planetary...44
Input Drive Shaft...47
Input Transfer Gears...48
Output Transfer Gears...51
Speed Sensor (Transmission Output)...54
Drive Shaft...57
Differential and Bevel Gear...59
NoSPIN Differential...64
Fixed Axle (Front)...65
Oscillating Axle (Rear)...66
Final Drive and Wheel...69
Axle Mounting...71
Compactor Wheel Mounting...73
Gear Motor (Axle Oil Cooler Fan)...75
Temperature Sensor (Axle Oil)...77
RENR2181 - Systems Operation (834G Wheel Dozer and 836G Landfill Compactor Power Train)...78
General Information...79
Power Train Electronic Control System...81
Electronic Control Module (Power Train)...89
Switches...94
Sensors...104
Data Link...109
Monitoring System (Power Train Functions)...111
Torque Converter and Pump Drive Housing...113
Torque Converter (Lockup)...116
Modulating Valve (Torque Converter Impeller Clutch)...124
Modulating Valve (Torque Converter Lockup Clutch)...127
Transmission Hydraulic System...129
Transmission Oil Pump...134
Oil Filter (Power Train)...137
Transmission Magnetic Screen...139
Transmission Oil Cooler...140
Transmission Lubrication...142
Transmission Hydraulic Control...146
Modulating Valve (Transmission Clutch)...149
Transmission Hydraulic Control Operation...152
Transmission Planetary...161
Input Transfer Gears...169
Output Transfer Gears...172
Input Transfer Gear And Output Transfer Gear Lubrication...175
Differential...177
NoSPIN Differential...180
Final Drive and Wheel...189
RENR2182 - Testing and Adjusting (834G Wheel Dozer and 836G Landfill Compactor Power Train)...192
Wiring Harness (Open Circuit) - Test...194
Wiring Harness (Short Circuit) - Test...195
Electrical Connector - Inspect...196
Electronic Control Module (ECM) - Replace...202
Electronic Control Module (ECM) - Flash Program...203
Calibration...204
Forward High Speed Lockout - Program...206
Reverse High Speed Lockout - Program...210
Fill Pressure for the Impeller Clutch of the Torque Converter (Electronic Technician) - Calibrate...214
Position Sensor (Left Brake Pedal) (Electronic Technician) - Calibrate...217
Engagement Pressure for the Lockup Clutch of the Torque Converter (Electronic Technician) - Calibrate...220
Engagement Pressure for the Transmission Clutch (Electronic Technician) - Calibrate...226
Fill Time for the Transmission Clutch (Electronic Technician) - Calibrate...234
Fill Pressure for the Impeller Clutch of the Torque Converter (Caterpillar Monitoring System) - Calibrate...237
Position Sensor (Left Brake Pedal) (Caterpillar Monitoring System) - Calibrate...240
Engagement Pressure for the Lockup Clutch of the Torque Converter (Caterpillar Monitoring System) - Calibrate...242
Engagement Pressure for the Transmission Clutch (Caterpillar Monitoring System) - Calibrate...249
Fill Time for the Transmission Clutch (Caterpillar Monitoring System) - Calibrate...259
Limit Switch (STIC Lockout Control) - Adjust...264
Speed Sensor - Adjust...267
Torque Converter Impeller Clutch Pressure - Test...268
Torque Converter Lockup Clutch Pressure - Test...275
Torque Converter Stall - Test...282
Transmission Pressures - Test and Adjust...287
Input Transfer Gears - Adjust...296
Output Transfer Gears - Adjust...299
Differential Pinion Preload - Adjust...302
Differential Backlash and Bearings - Adjust...307
Wheel Bearings - Adjust...313
Glossary of Electrical Terms...316
System Schematic...318
RENR2182 - Troubleshooting (834G Wheel Dozer and 836G Landfill Compactor Power Train)...320
General Information...323
Service Tools...326
Connector Locations...329
Diagnostic Capabilities...332
Machine Preparation for Troubleshooting...338
Visual Inspection...341
Torque Converter Troubleshooting...344
Transmission Troubleshooting...352
Differential and Final Drive Troubleshooting...361
Diagnostic Code List...365
Using Caterpillar Monitoring System to Determine Diagnostic Codes...375
MID 081 - CID 0041 - FMI 03...378
MID 081 - CID 0041 - FMI 04...381
MID 081 - CID 0168 - FMI 00...384
MID 081 - CID 0168 - FMI 01...387
MID 081 - CID 0177 - FMI 03...389
MID 081 - CID 0177 - FMI 04...394
MID 081 - CID 0190 - FMI 02...397
MID 081 - CID 0248 - FMI 12...401
MID 081 - CID 0254 - FMI 12...406
MID 081 - CID 0368 - FMI 03...407
MID 081 - CID 0368 - FMI 04...410
MID 081 - CID 0444 - FMI 03...413
MID 081 - CID 0444 - FMI 05...416
MID 081 - CID 0444 - FMI 06...419
MID 081 - CID 0485 - FMI 03...423
MID 081 - CID 0485 - FMI 05...426
MID 081 - CID 0485 - FMI 06...429
MID 081 - CID 0585 - FMI 02...432
MID 081 - CID 0590 - FMI 09...437
MID 081 - CID 0590 - FMI 12...439
MID 081 - CID 0596 - FMI 09...442
MID 081 - CID 0623 - FMI 03...444
MID 081 - CID 0623 - FMI 04...447
MID 081 - CID 0626 - FMI 03...450
MID 081 - CID 0626 - FMI 04...455
MID 081 - CID 0627 - FMI 03...460
MID 081 - CID 0627 - FMI 04...465
MID 081 - CID 0650 - FMI 09...470
MID 081 - CID 0650 - FMI 12...474
MID 081 - CID 0670 - FMI 00...478
MID 081 - CID 0670 - FMI 01...484
MID 081 - CID 0670 - FMI 03...490
MID 081 - CID 0670 - FMI 04...495
MID 081 - CID 0670 - FMI 13...498
MID 081 - CID 0672 - FMI 00...500
MID 081 - CID 0672 - FMI 01...506
MID 081 - CID 0673 - FMI 02...512
MID 081 - CID 0678 - FMI 03...517
MID 081 - CID 0678 - FMI 05...520
MID 081 - CID 0678 - FMI 06...523
MID 081 - CID 0678 - FMI 13...526
MID 081 - CID 0679 - FMI 03...528
MID 081 - CID 0679 - FMI 05...531
MID 081 - CID 0679 - FMI 06...534
MID 081 - CID 0679 - FMI 13...537
MID 081 - CID 1401 - FMI 03...539
MID 081 - CID 1401 - FMI 05...543
MID 081 - CID 1401 - FMI 06...547
MID 081 - CID 1401 - FMI 13...551
MID 081 - CID 1402 - FMI 03...553
MID 081 - CID 1402 - FMI 05...557
MID 081 - CID 1402 - FMI 06...561
MID 081 - CID 1402 - FMI 13...565
MID 081 - CID 1403 - FMI 03...567
MID 081 - CID 1403 - FMI 05...571
MID 081 - CID 1403 - FMI 06...575
MID 081 - CID 1403 - FMI 13...579
MID 081 - CID 1404 - FMI 03...581
MID 081 - CID 1404 - FMI 05...585
MID 081 - CID 1404 - FMI 06...589
MID 081 - CID 1404 - FMI 13...593
MID 081 - CID 1405 - FMI 03...595
MID 081 - CID 1405 - FMI 05...599
MID 081 - CID 1405 - FMI 06...603
MID 081 - CID 1405 - FMI 13...607
MID 081 - CID 1406 - FMI 03...609
MID 081 - CID 1406 - FMI 05...613
MID 081 - CID 1406 - FMI 06...617
MID 081 - CID 1406 - FMI 13...621
Backup Alarm Always Off...623
Backup Alarm Always On...626
Starting System...628
RENR2183 - Disassembly and Assembly (836G Landfill Compactor and 834G Wheel Dozer Power Train)...630
Steering Frame Lock - Separate and Connect...633
System Pressure - Release...636
Power Actuator (Crankcase Guard) - Remove and Install...638
Crankcase Guard (Rear) - Remove and Install...646
Crankcase Guard (Front) - Remove and Install...651
Power Actuator (Power Train Guard) - Remove and Install...653
Power Train Filter Guard - Remove and Install...659
STIC Control - Remove...664
STIC Control - Install...668
Torque Converter - Remove...671
Torque Converter (Lockup) - Disassemble...676
Torque Converter (Lockup) - Assemble...706
Torque Converter - Install...733
Modulating Valve (Torque Converter Lockup Clutch) - Remove and Install...738
Modulating Valve (Torque Converter Impeller Clutch) - Remove and Install...741
Relief Valve (Torque Converter Outlet) - Remove...744
Relief Valve (Torque Converter Outlet) - Disassemble...747
Relief Valve (Torque Converter Outlet) - Assemble...750
Relief Valve (Torque Converter Outlet) - Install...753
Torque Converter Priority Valve - Remove...755
Torque Converter Priority Valve - Disassemble...757
Torque Converter Priority Valve - Assemble...760
Torque Converter Priority Valve - Install...763
Transmission Oil Pump - Remove...765
Transmission Oil Pump - Disassemble...771
Transmission Oil Pump - Assemble...776
Transmission Oil Pump - Install...783
Modulating Valve (Transmission Clutch) - Remove...788
Modulating Valve (Transmission Clutch) - Disassemble...792
Modulating Valve (Transmission Clutch) - Assemble...794
Modulating Valve (Transmission Clutch) - Install...796
Relief Valve (Transmission Hydraulic Control) - Remove...799
Relief Valve (Transmission Hydraulic Control) - Disassemble...804
Relief Valve (Transmission Hydraulic Control) - Assemble...808
Relief Valve (Transmission Hydraulic Control) - Install...812
Input Drive Shaft - Remove and Install...817
Transmission; Input Transfer Gears and Output Transfer Gears - Remove...819
Transmission from Input Transfer Gears and Output Transfer Gears - Separate...832
Input Transfer Gears - Disassemble...836
Input Transfer Gears - Assemble...843
Transmission Planetary - Disassemble...851
Transmission Planetary - Assemble...882
Output Transfer Gears - Disassemble...911
Output Transfer Gears - Assemble...927
Transmission to Input Transfer Gears and Output Transfer Gears - Connect...939
Transmission; Input Transfer Gears and Output Transfer Gears - Install...942
Parking Brake - Remove...954
Parking Brake - Disassemble...959
Parking Brake - Assemble...962
Parking Brake - Install...967
Drive Shaft (Front) and Drive Shaft Support Bearing - Remove...971
Drive Shaft (Front) and Drive Shaft Support Bearing - Install...975
Drive Shaft (Center) - Remove and Install...979
Drive Shaft (Rear) - Remove and Install...984
Striker Bar - Remove...988
Striker Bar - Install...993
Compactor Wheel - Remove...997
Compactor Wheel - Install...1001
Axle Guards (Front) - Remove and Install...1005
Axle Guards (Rear) - Remove and Install...1010
Fixed Axle (Front) - Remove...1018
Fixed Axle (Front) - Install...1023
Oscillating Axle (Rear) - Remove...1027
Trunnion Support (Oscillating Axle; Front) - Remove...1031
Trunnion Support (Oscillating Axle; Front) - Disassemble...1033
Trunnion Support (Oscillating Axle; Front) - Assemble...1035
Trunnion Support (Oscillating Axle; Front) - Install...1037
Trunnion Support (Oscillating Axle; Rear) - Remove...1039
Trunnion Support (Oscillating Axle; Rear) - Disassemble...1044
Trunnion Support (Oscillating Axle; Rear) - Assemble...1045
Trunnion Support (Oscillating Axle; Rear) - Install...1047
Axle Shaft - Remove and Install...1052
Final Drive; Brake and Wheel - Remove...1058
Final Drive Spindle - Disassemble...1063
Final Drive Spindle - Assemble...1065
Service Brake - Disassemble...1067
Service Brake - Assemble...1070
Final Drive and Wheel - Disassemble...1073
Duo-Cone Conventional Seals - Install...1081
Final Drive and Wheel - Assemble...1088
Final Drive; Brake and Wheel - Install...1097
Differential and Bevel Gear - Remove - Rear...1100
Differential and Bevel Gear - Disassemble...1104
Differential and Bevel Gear - Assemble...1117
Differential and Bevel Gear - Install - Rear...1140