Caterpillar 216 226 228 232 236 242 247 248 252 262 267 277 287 Skid Steer Loader Workshop Repair Service Manual PDF - MCAT216287OPEK.zip

A full-service repair guide, complete with electrical wiring diagrams, covering the Caterpillar Loaders 216, 226, 228, 232, 236, 242, 247, 248, 252, 262, 267, 277 and 287. It delivers the same workshop-level knowledge professionals rely on to keep these machines maintained, troubleshoot faults, and carry out repairs and servicing.

Inside, the Caterpillar Loaders 216, 226, 228, 232, 236, 242, 247, 248, 252, 262, 267, 277, 287 workshop service repair manual provides:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 1,330 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

Table of Contents

The order of grouping is as follows: Systems Operation, Testing and Adjusting, Troubleshooting, Specifications / Disassembly and Assembly.

Air Inlet And Exhaust System

Basic Engine

Cooling System

Electrical And Starting System

Engine Arrangement

Frame And Body

Fuel System

Hydraulic System

Implements

Lubrication System

Machine Arrangement

Operator Station

Power Train

Service Equipment And Supplies

Torque Specifications

Work Tools

Electrical Schematic

Hydraulic Schematic

RENR2857 - Disassembly and Assembly (216, 226 and 228 Skid Steer Loaders Powertrain)....3

Axle - Assemble....4

Axle - Disassemble....9

Axle - Install....14

Axle - Remove....16

Chain (Drive) - Remove and Install....20

Chain (Drive) Tension - Adjust....22

Hydraulic Filter - Remove and Install....26

Hydraulic System Pressure - Release....32

Piston Motor (Hydrostatic) - Remove and Install....34

Piston Pump (Hydrostatic) - Install....40

Piston Pump (Hydrostatic) - Remove....46

Sprocket (Axle) - Install....52

Sprocket (Axle) - Remove....61

Sprocket (Motor) - Install....65

Sprocket (Motor) - Remove....72

Tire and Rim - Remove and Install....81

RENR2858 - Specifications (216, 226 and 228 Skid Steer Loaders Machine Systems)....85

Axle....86

Bank Valve....88

Engine Enclosure....102

Gas Spring (Cab)....104

Gear Motor (Fan)....108

Gear Pump....110

Hydraulic Oil Filter....125

Hydraulic Tank....128

Interlock Manifold Valve and Mounting....131

Lift Cylinder....133

Loader Frame....135

Motor Mounting (Hydrostatic)....138

Pilot Operated Hydraulic Control....140

Piston Motor....155

Piston Pump....156

Pump Mounting (Hydrostatic)....158

Quick Coupler....159

ROPS Mounting....161

Radiator and Hydraulic Oil Cooler (Fan)....164

Radiator and Hydraulic Oil Cooler....166

Return Manifold....180

Tandem Drive....182

Tilt Cylinder....186

Tire and Rim....189

Work Tool Control....193

RENR2859 - Systems Operation (216 and 226 Skid Steer Loaders Machine Systems)....196

Bank Valve....197

Diverter Valve....207

General Information....216

Governor Control....228

Hydrostatic System....240

Interlock Manifold Valve....243

Pilot Hydraulic System....248

Pilot Valve (Joystick)....255

Piston Motor (Hydrostatic)....262

Piston Pump (Hydrostatic)....267

Tandem Drive and Axle....270

Work Tool Hydraulic System....275

RENR2862 - Disassembly and Assembly (216 and 226 Skid Steer Loaders Machine Systems)....285

Bank Valve - Install....286

Bank Valve - Remove....290

Cab - Install....294

Cab - Remove....304

Cab - Tilt....311

Gear Pump - Install....318

Gear Pump - Remove....321

Heater Coil - Install....324

Heater Coil - Remove....329

Hydraulic System Pressure - Release....334

Hydraulic Tank - Install....336

Hydraulic Tank - Remove....339

Interlock Manifold Valve and Mounting - Assemble....342

Interlock Manifold Valve and Mounting - Disassemble....345

Interlock Manifold Valve and Mounting - Install....348

Interlock Manifold Valve and Mounting - Remove....351

Lift Arms - Install....355

Lift Arms - Remove....361

Lift Cylinder - Install....365

Lift Cylinder - Remove....369

Pilot Operated Hydraulic Control - Assemble....372

Pilot Operated Hydraulic Control - Disassemble....374

Pilot Operated Hydraulic Control - Install....376

Quick Coupler - Remove and Install....380

Seat - Remove and Install....384

Tilt Cylinder - Install....389

Tilt Cylinder - Remove....392

Window Wiper Motor - Remove and Install....396

RENR2863 - Schematic (216, 226, 228, 236, 246 and 248 Skid-Steer Loader Electrical System)....399

Collage....400

Main....408

Features....408

Cover Page....409

Information....0

Component Location....410

Connector Location....411

CID/MID/FMI....412

Specifications and Related Manuals....413

Standard Electrical....414

Schematic....415

Machine View....0

Machine Harness Connector and Component Locations....416

RENR2864 - Systems Operation (267, 277 and 287 Multi Terrain Loaders Interlock Electronic Control System)....417

Diagnostic Operation....418

Electronic Control Module (ECM)....421

Engine Start Interlock....425

General Information....426

Hydrostatic System Interlock and Parking Brake Interlock....431

Indicators....433

Normal Operation....438

Related Components....439

Relays....449

Solenoid Valve....455

Switches....460

Work Tool Interlock....464

RENR2864 - Testing and Adjusting (267, 277 and 287 Multi Terrain Loaders Interlock Electronic Control System)....466

Electronic Control Module (ECM) - Replace....467

Glossary of Electrical Terms....482

System Schematic....484

RENR2864 - Troubleshooting (267, 277 and 287 Multi Terrain Loaders Interlock Electronic Control System)....486

Armrest Indicator Is Flashing....487

Charging System....497

Electrical Component and Connector Locations....512

Electrical System....513

Engine Does Not Crank....515

General Information....517

Initial Troubleshooting Procedure....519

Parking Brake Indicator Is Flashing....521

Parking Brake Indicator and Armrest Indicator Are Flashing....526

Parking Brake Indicator and Armrest Indicator Do Not Function Correctly....532

Service Tools....538

Solenoid Valve (Parking Brake) Does Not Function Correctly....540

Switch (Parking Brake)....545

Switch (Work Tool Lockout)....548

Work Tool Does Not Function....553

RENR2876 - Schematic (216, 226, 236 and 246 Skid Steer Loaders Hydraulic System)....559

Main....560

RENR2893 - Systems Operation (248, 252 and 262 Skid Steer Loaders Auxiliary Hydraulic Electronic Control System)....562

Cat Data Link....563

Electronic Control Module (ECM)....570

General Information....574

Indicators....577

Normal Operation....582

Related Components....585

Sensors....587

Solenoid Valves....592

Switches....599

RENR2893 - Testing and Adjusting (248, 252 and 262 Skid Steer Loaders Auxiliary Hydraulic Electronic Control System)....603

Electrical Connector - Inspect....604

Electronic Control Module (ECM) - Flash Program....610

Electronic Control Module (ECM) - Replace....611

Glossary of Electrical Terms....612

System Schematic....614

Wiring Harness (Open Circuit) - Test....618

Wiring Harness (Short Circuit) - Test....624

RENR2893 - Troubleshooting (248, 252 and 262 Skid Steer Loaders Auxiliary Hydraulic Electronic Control System)....626

Auxiliary Hydraulic Does Not Function in Either Direction....628

Auxiliary Hydraulic Does Not Function in One Direction....634

Diagnostic Capabilities....639

Diagnostic Code List....643

Electrical Component and Connector Locations....649

General Information....651

High Flow Does Not Function in Either Direction....653

High Flow Does Not Function in One Direction....658

MID 106 - CID 0070 - FMI 04....664

MID 106 - CID 0168 - FMI 03....667

MID 106 - CID 0168 - FMI 04....670

MID 106 - CID 0598 - FMI 03....673

MID 106 - CID 0598 - FMI 05....675

MID 106 - CID 0598 - FMI 06....677

MID 106 - CID 1180 - FMI 03....680

MID 106 - CID 1180 - FMI 05....682

MID 106 - CID 1180 - FMI 06....684

MID 106 - CID 1181 - FMI 03....687

MID 106 - CID 1181 - FMI 05....689

MID 106 - CID 1181 - FMI 06....691

MID 106 - CID 1182 - FMI 03....694

MID 106 - CID 1182 - FMI 05....696

MID 106 - CID 1182 - FMI 06....698

MID 106 - CID 1183 - FMI 03....701

MID 106 - CID 1183 - FMI 05....703

MID 106 - CID 1183 - FMI 06....705

MID 106 - CID 1184 - FMI 03....708

MID 106 - CID 1184 - FMI 06....712

MID 106 - CID 1185 - FMI 03....716

MID 106 - CID 1185 - FMI 06....719

MID 106 - CID 1186 - FMI 04....722

MID 106 - CID 1187 - FMI 04....725

MID 106 - CID 1188 - FMI 04....728

MID 106 - CID 1189 - FMI 00....732

MID 106 - CID 1189 - FMI 01....736

MID 106 - CID 1189 - FMI 02....741

MID 106 - CID 1189 - FMI 04....746

MID 106 - CID 1189 - FMI 08....750

MID 106 - CID 1190 - FMI 04....754

MID 106 - CID 1694 - FMI 03....762

MID 106 - CID 1694 - FMI 06....770

MID 106 - CID 1695 - FMI 04....773

Power Supply Circuit of Electronic Control Module....776

Pressure Release Does Not Function....778

Service Tools....781

Switch (Armrest) and Switch (Seat)....783

Switch (Continuous Flow)....787

Switch (Interlock Override)....792

Switch (Parking Brake)....796

Switch (Two Speed)....800

Switch (Work Tool Lockout)....804

Using Caterpillar Electronic Technician to Determine Diagnostic Codes....808

RENR4823 - Schematic (216, 226, 232, 236, 242, 246, 252 and 262 Skid-Steer Loader & 247, 257, 267, 277 and 287 Multi-Terrain Loader Electrical System)....811

Collage....812

Main....824

Features....824

Cover Page....825

Information....0

Component Location....826

Connector Location....827

CID / MID / ....828

Specifications and Related Manuals....829

Standard Electrical....830

Schematic....831

Machine View....0

Machine Harness Connector and Component Locations....832

RENR4826 - Schematic (216, 226, 228 and 248 Skid-Steer Loader Electrical System)....833

Collage....834

Main....846

Features....846

Cover Page....847

Information....0

Component Location....848

Connector Location....849

CID/MID/FMI....850

Specification and Related Manuals....851

Standard Electrical....852

Schematic....853

Machine Views....0

Machine Harness Connector and Component Locations....854

RENR4834 - Disassembly and Assembly (Disassembly and Assembly 226 and 242 Skid Steer Loaders Power Train)....855

Axle - Assemble....856

Axle - Disassemble....868

Axle - Install....873

Axle - Remove....880

Chain (Drive) - Install....886

Chain (Drive) - Remove....888

Chain (Drive) Tension - Adjust....890

Hydraulic System Pressure - Release....894

Piston Motor (Hydrostatic) - Install....898

Piston Motor (Hydrostatic) - Remove....903

Piston Pump (Hydrostatic) - Assemble....908

Piston Pump (Hydrostatic) - Disassemble....929

Piston Pump (Hydrostatic) - Install....950

Piston Pump (Hydrostatic) - Remove....962

Solenoid Valve and Mounting (Parking Brake) - Remove and Install....974

Tire and Rim - Remove and Install....979

RENR4835 - Specifications (216, 226, 232 and 242 Skid Steer Loaders Machine Systems)....984

Axle....985

Control Valve (Work Tool)....987

Coupler Cylinder - if equipped....989

Engine Enclosure....991

Gas Spring (Cab)....995

Gear Motor (Fan)....999

Gear Pump....1003

Hydraulic Oil Filter....1008

Hydraulic Tank....1011

Lift Cylinder....1015

Loader Frame....1018

Motor Mounting (Hydrostatic)....1022

Pilot Operated Hydraulic Control....1024

Piston Motor....1027

Piston Pump....1029