Mercedes-Benz 163 W163 M-Class GLE-Class SUV Workshop Repair Service Manual PDF M230 ML270 CDI ML320 ML350 ML400 CDI ML430 ML500 ML55 AMG - MMB163OPES.zip
A full workshop and repair guide, complete with Electrical Wiring Diagrams, covering the Mercedes-Benz M-Class/GLE-Class (A163/W163) SUV — packed with every technical detail needed to service, troubleshoot, fix, and rebuild the vehicle to a professional mechanic's standard.
The Mercedes-Benz M-Class (W163) SUV (M230, ML270 CDI, ML320, ML350, ML400 CDI, ML430, ML500, ML55 AMG) service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Mercedes-Benz A163_M/GLE-Class_Technical_Information.zip
Mercedes-Benz M-Class (W163) M230, ML270 CDI, ML320, ML350, ML400 CDI, ML430, ML500, ML55 AMG Service Repair Manual.pdf
Mercedes-Benz W163_C-Class_Technical_Information.zip
PRODUCT DETAILS:
Total Pages: 5,321 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Mercedes-Benz M-Class (W163) SUV:
M230, ML270 CDI, ML320, ML350, ML400 CDI, ML430, ML500, ML55 AMG
Engine:
2.3 L M111.970 I4 (petrol)
2.7 L OM612 I5 (t/c diesel)
3.2 L M112 E32 V6 (petrol)
3.7 L M112 E37 V6 (petrol)
4.0 L OM628 V8 (t/c diesel)
4.3 L M113 E43 V8 (petrol)
5.0 L M113 E50 V8 (petrol)
5.4 L M113 E55 V8 (petrol)
Transmission:
5-speed manual
5-speed 5G-Tronic automatic
TABLE OF CONTENTS (Exploded View)
00_Overall Vehicle
00.00 - dh0000pa0up00x - 00 - Summary of test descriptions Diagnosis - Body Models 124, 129, 140, 163, 168, 170, 202, 208, 210
00.00 - si00.00-p-0009a - Service Information Operation items for test drives
00.00 - si00.00-p-0025a - Service Information Exclusion of liability for third-party retrofits
00.00 - si00.00-p-0051a - Service Information New operation number structure for diagnosis jobs
00.00 - si00.00-p-0082a - Service Information Identification of fine dust badge for vehicles not registered in Germany
00.00 - si00.00-p-0089a - Service Information QR code for rescue forces
00.00 - si00.00-p-0125a - Service Information AMG After Sales Portal
00.00 - si00.00-p-0500a - Service information Important notes on the use of various vehicle systems and components
00.00 - si00.00-z-0038a - Service information New damage code
00.00 - wb6516lit7423z - Sheet of drawings on paint damage Passenger cars, Model des. 129, 140, 202, 210
00.01 - si00.01-p-0003a - Service Information SDconnect rechargeable battery
00.01 - si00.01-p-0014a - Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner342200230s Manual DVD
00.01 - si00.01-p-0024a - Service Information bulletin Use of basic operations (G) and linked operations (V
00.01 - si00.01-z-0001a - Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units]
00.01 - si00.01-z-0012a - Service Information WIS Service Media
00.01 - si00.01-z-0030a - Service-Information Xentry Support & Feedback in WIS net
00.01 - si00.01-z-0036a - Service Information Synonym search - New functionality in WIS
00.01 - sn00.01-z-0012a - Introduction of WIS Service Media
00.10 - ar00.10-p-1010a - Check gear capacity
00.19 - ar00.19-p-0001a - Repair wiring harness as per specified repair method
00.19 - ar00.19-p-0100a - General repair methods for wiring harness
00.19 - ar00.19-p-0120a - Removing contacts from plugs and connectors
00.19 - ar00.19-p-0200gh - Performing basic programming
00.20 - ap00.20-p-0000d - Maintenance
00.20 - ap00.20-p-0001a - SERVICE SHEET for Active Service System (ASSYST
00.20 - ap00.20-p-0008g - Economy service - vehicles older than 4 years
00.20 - ap00.20-p-0053gh - Check all visible parts for leaks and damage
00.20 - ap00.20-p-0090ba - Inspect chassis and load-bearing body parts for damage and corrosion
00.20 - si00.20-p-0004a - Service Information Filling of AdBlue during service
00.20 - si00.20-p-0035a - Service Information Notes on Economy-Service
00.20 - si00.20-p-0044a - Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP
00.40 - bb00.40-p-0900a - Search aid for Specifications for Operating Fluids
00.40 - si00.40-p-0014a - Service Information bulletin Specifications for Operating Fluids for automatic transmission
00.60 - ar00.60-p-1000gh - Raising, jacking up vehicle
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase
01.00 - ar01.00-p-0200au - Inspect cylinders with a light probe
01.00 - ar01.00-p-1200b - Testing compression pressure
01.00 - ar01.00-p-1200v - Test compression pressure
01.00 - ar01.00-p-1300hv - Inspect cylinders for leaks
01.00 - ar01.00-p-2410v - Disconnecting and connecting engine wiring harness
01.10 - ar01.10-p-0110v - Cranking engine with starter.
01.10 - ar01.10-p-2400ca - Remove_install engine
01.10 - si01.10-p-0001a - Service Information Standardized procedure for complaints on the engine
01.20 - ar01.20-p-0003a - Remove_install cover for crankcase ventilation
01.20 - ar01.20-p-5014b - Remove_install cylinder head cover
01.20 - ar01.20-p-5014bv - Remove_install cylinder head cover
01.30 - ar01.30-p-5440bv - Repairing spark plug thread
01.30 - ar01.30-p-5800mv - Remove_install cylinder head
01.40 - ar01.40-p-8000b - Remove_install timing case cover
01.40 - ar01.40-p-8913b - Remove_install end cover
01.40 - ar01.40-p-9201aa - Measuring, boring and honing cylinder bores
01.40 - ar01.40-p-9202av - Measure cylinder bores
01.40 - si01.40-p-0001a - Service Information on assessing cylinder contact surfaces
01.45 - ar01.45-p-7500fb - Remove_install oil pan
01.45 - ar01.45-p-7555v - Remove_install bottom part of oil pan
03_Crank Assembly
03.10 - ar03.10-p-7021av - Remove_install piston
03.10 - ar03.10-p-7311bv - Remove_install piston rings
03.20 - ar03.20-p-1000a - Remove_install balance shaft
03.20 - ar03.20-p-3063b - Replace rear crankshaft radial sealing ring
03.20 - ar03.20-p-3637av - Inspect basic position of balancing shaft
03.20 - ar03.20-p-4351av - Remove_install crankshaft
03.30 - ar03.30-p-1600c - Remove_install belt pulley_vibration damper
03.30 - ar03.30-p-5000b - Remove_install retaining lock for crankshaft_ring gear
03.30 - ar03.30-p-8001c - Remove_install flywheel _ drive plate
05_Engine Timing
05.00 - ar05.00-p-2011b - Remove_install hydraulic valve clearance compensation elements
05.10 - ar05.10-p-6858v - Check the engine valve timing
05.10 - ar05.10-p-7601aa - Replacing timing chain
05.10 - ar05.10-p-7601av - Replacing timing chain
05.10 - ar05.10-p-7800c - Remove_install chain tensioner
05.10 - ar05.10-p-8484v - Remove_install slide rail in timing case cover
05.20 - ar05.20-p-2340au - Remove_install rocker arms
05.20 - ar05.20-p-2350au - Removing_installing the rocker arm shaft
05.20 - ar05.20-p-6020au - Set the basic position of camshafts
05.20 - ar05.20-p-6992au - Remove_install camshafts
05.20 - ar05.20-p-7103au - Remove_install camshaft bearing bridge
05.30 - ar05.30-p-3500b - Remove_install valve springs and_or valve stem seals
05.30 - ar05.30-p-3511av - Remove_install valves
05.30 - ar05.30-p-3731av - Check, remove, install valve guides
05.30 - ar05.30-p-3831av - Replace valve seat rings
05.30 - ar05.30-p-4511av - Inspecting, removing, installing valve guides
07_Mixture Formation
07.00 - ar07.00-p-3000wa - Engine test and setting operations
07.00 - ar07.00-p-3000wb - Engine test and setting operations
07.00 - ar07.00-p-3001wa - Check and adjust engine
07.00 - ar07.00-p-3001wb - Check and adjust engine
07.00 - ar07.00-p-3002wa - Test, regulate idle speed
07.00 - ar07.00-p-3002wb - Test, regulate idle speed
07.00 - ar07.00-p-3003wa - Test engine performance and exhaust emissions
07.00 - ar07.00-p-3003wb - Test engine performance and exhaust emissions
07.00 - ar07.00-p-3004wa - Extension to testing, adjusting engine
07.00 - ar07.00-p-3004wb - Enlargement to testing, adjusting engine
07.00 - ar07.00-p-3004wc - Enlargement to testing, adjusting engine
07.00 - si07.00-p-0004a - Service Information on fuel consumption measurement
07.03 - ar07.03-p-1451a - Remove_install fuel distributor with injection valves (ME-SFI
07.03 - ar07.03-p-6520a - Remove_install injection valves (ME-SFI
07.07 - ar07.07-p-1454a - Remove_install hot film mass air flow sensor together with air intake pipe
07.07 - si07.07-p-0001a - Service Information diagnosis of mass air flow sensor in conjunction with complaints about engine running characteristics
07.08 - si07.08-p-0002a - Service Information SCAN coding
07.61 - ap07.61-p-0750c - Test_adjust idle speed, emission value_lambda control (ME-SFI
07.61 - pp07.61-p-5000a - ME-SFI pneumatic diagrams
09_Air Intake, Turbocharging
09.20 - ar09.20-p-1310a - Remove_install intake manifold
13_Air Compressor, Belt Drives
13.22 - ap13.22-p-1351gh - Check poly-V belt for wear and damage
13.22 - ar13.22-p-1202b - Remove, install poly V-belt
13.25 - ar13.25-p-3200b - Remove_install poly-V belt tensioning device
14_Exhaust Manifold, Engine Brake, Emission Control System
14.00 - ar14.00-p-5303gh - Remove_install an oxygen sensor
14.10 - ar14.10-p-3915gh - Remove_install exhaust manifold
14.20 - ar14.20-p-7662gh - Remove_install exhaust gas recirculation valve
14.30 - ar14.30-p-7251a - Remove, install air pump
14.40 - si14.40-p-0014a - Service Information Fill AdBlue container
15_Electrical System - Engine
15.10 - ap15.10-p-1580gh - Replace spark plugs
15.10 - ar15.10-p-2000a - Remove, install camshaft Hall sensor
15.10 - ar15.10-p-3000wa - Test rotorless high voltage distribution
15.10 - si15.10-p-0002a - Service Information spark plug damage as consequence of using leaded fuel
15.10 - si15.10-p-0004a - Service Information Spark plug connector grease
15.12 - ar15.12-p-2003a - Remove_install ignition coils
15.12 - ar15.12-p-2133a - Remove_install crankshaft position sensor
15.12 - ar15.12-p-2184a - Remove_install knock sensors
15.18 - ar15.18-p-0500a - Servicing wiring harness
15.30 - ar15.30-p-7100gh - Remove and installing the starter
15.30 - si15.30-p-0002a - Service Information Return delivery of starter diagnostic data
15.40 - ar15.40-p-5009gh - Prerequisites for testing generator
15.40 - ar15.40-p-5010gh - Checking regulation voltage of alternator
15.40 - ar15.40-p-5011gh - Checking charging current of alternator
15.40 - ar15.40-p-5032gh - Remove_install alternator
15.40 - ar15.40-p-5710gf - Remove_install alternator belt pulley
15.40 - ar15.40-p-5760gh - Remove_install regulator of alternator
15.40 - si15.40-p-0003a - Service Information Alternator diagnosis
15.40 - si15.40-p-0004a - Service information Information on changing regulator on alternator
18_Engine Lubrication, Engine Oil Cooling
18.00 - ap18.00-p-1811mp - Check engine oil level using on-board oil dipstick
18.00 - ar18.00-p-0025av - Measure oil consumption
18.00 - ar18.00-p-1250d - Check oil pressure
18.00 - ar18.00-p-4000dv - Remove_install oil spray nozzles (pistons
18.00 - bf18.00-z-9999az - Capacities Passenger cars Engine lubrication, engine oil cooling
18.00 - bt18.00-p-0001-01a - Oil spray nozzles for cooling piston crowns modified
18.00 - bt18.00-p-0001-03a - Crankcase ventilation heated with coolant
18.00 - si18.00-p-0003a - Service information display and measurement of engine oil level
18.00 - si18.00-p-0010a - Service Information oil sludge
18.00 - si18.00-p-0011b - Service Information Engine oil change
18.00 - wb6516lit7401z - Test sheet for oil consumption test (Weight method) Passenger cars and cross country vehicles
18.10 - ar18.10-p-2140v - Replace the oil pump chain
18.10 - ar18.10-p-5031gv - Remove, install oil pressure relief valve
18.10 - ar18.10-p-6020b - Remove_install oil pump
18.10 - bt18.10-p-0001-01a - Oil pump with press-mounted oil pump drive gear
18.10 - bt18.10-p-0001-01b - Oil pump with press-mounted oil pump drive gear
18.20 - ar18.20-p-3471b - Removing_installing the oil filter housing
18.30 - ar18.30-p-3481c - Remove_install oil-water heat exchanger at oil filter
18.40 - ar18.40-p-3510bv - Remove_install oil dipstick guide tube
18.40 - ar18.40-p-5111a - Remove_install oil level sensor
20_Engine Cooling System
20.00 - ap20.00-p-2010gh - Engine cooling system - inspect fluid level, adjust to correct level. Inspect anticorrosion_ antifreeze protection, adjust to correct concentration
20.00 - ap20.00-p-2080gh - Replace coolant
20.00 - ar20.00-p-1010ha - Inspect cooling system for leaks
20.00 - ar20.00-p-1142ha - Drain_pour in coolant
20.10 - ar20.10-p-1271b - Remove_install coolant pump
20.10 - ar20.10-p-2455av - Testing coolant thermostat
20.10 - ar20.10-p-2460b - Remove_install coolant thermostat
20.20 - ar20.20-p-3865hc - Remove_install radiator
20.20 - sm20.20-p-0001a - Installing O-ring on heater return hose retaining clip
20.30 - an20.30-p-0001s - Retrofit coolant preheater
20.30 - ar20.30-p-4300fv - Test cooling system cap
20.40 - ar20.40-p-5660c - Remove_install viscous fan clutch
22_Engine Suspension
22.10 - ar22.10-p-1100bv - Remove_install engine mount
22.10 - ar22.10-p-1160hg - Remove_install rear engine mount
22.10 - ar22.10-p-4340bv - Remove_install right engine support
22.10 - ar22.10-p-4350bv - Remove_install left engine support
25_Clutch
25.10 - ar25.10-p-0020a - Checking clutch disk for wear when installed
25.10 - ar25.10-p-0050a - Remove_install clutch
25.20 - ar25.20-p-0070a - Bleeding the clutch actuation
25.20 - ar25.20-p-0100a - Removing and installing master cylinder
25.20 - ar25.20-p-0150a - Removing and installing slave cylinder
27_Automatic Transmission
27.00 - ar27.00-p-0100ac - Check oil level in automatic transmission and correct if necessary.
27.00 - bt27.00-z-9999az - Technical modifications Passenger cars Automatic transmission
27.00 - si27.00-p-0003a - Service Information Replacing the pilot bushing when repairing automatic transmissions
27.10 - ar27.10-p-0400a - Remove_install oil pump
27.10 - ar27.10-p-0500gh - Remove_install transmission with torque converter
27.19 - ar27.19-p-0200a - Remove_install electrohydraulic controller unit (transmission installed
27.19 - ar27.19-p-0220a - Disassemble and assemble electrohydraulic controller unit
27.19 - ar27.19-p-0230a - Replace pilot bushing in electrohydraulic controller unit
27.19 - ar27.19-p-1719gh - Removing and installing electronic transmission control (ETC) control module
27.35 - ar27.35-p-0350a - Dismantle and assemble shift plate
27.40 - ar27.40-p-0300a - Remove_install oil pump radial shaft sealing ring
27.50 - ar27.50-p-0601a - Detach_attach transmission housing on torque converter housing.
27.50 - ar27.50-p-0621a - Removing and installing multiple-disc clutches K1, K2 and K3
27.50 - ar27.50-p-0721a - Remove_install multi-disk brake B1 and oil pump
27.50 - ar27.50-p-0781a - Remove_install multi-disk brake B2, disk pack B3 and park pawl gear
27.50 - ar27.50-p-0810a - Disassemble_assemble output shaft with center and rear gear set
27.50 - ar27.50-p-0850a - Disassembling and assembling rear hollow shaft with rear freewheel
27.50 - ar27.50-p-0870a - Dismantling and assembling multi-disk brake B1
27.50 - ar27.50-p-0880a - Disassemble_assemble multi-disk brake B2
27.51 - ar27.51-p-0800b - Disassemble_assemble clutch K1
27.51 - ar27.51-p-0825a - Dismantling and assembling drive shaft with clutch K2 and front gear set
27.51 - ar27.51-p-0830a - Disassemble and assemble clutch K3.
27.55 - ar27.55-p-0001a - Flushing out oil cooler lines and oil cooler
27.55 - ar27.55-p-0100a - Flush out automatic transmission and torque converter
27.55 - ar27.55-p-0100b - Flush out automatic transmission and torque converter
27.60 - ar27.60-p-0110gh - Removing and installing ignition switch shift lock cable
27.60 - ar27.60-p-0115gh - Removing and installing brake pedal shift lock cable
27.60 - ar27.60-p-0122gh - Removing and installing ignition switch control cable
27.60 - ar27.60-p-0900b - Remove_install floor selector
27.60 - ar27.60-p-0901b - Removing and installing electronic selector lever module (ESM
27.60 - ar27.60-p-0910a - Adjust shift lock
27.60 - ar27.60-p-0920b - Disassembling and assembling floor shift
27.60 - ar27.60-p-0930a - Remove_install selector lever
27.60 - ar27.60-p-0950a - Remove_install park pawl mechanism
27.60 - ar27.60-p-0965b - Adjusting wire cables for parking lock interlock
27.60 - ar27.60-p-0980b - Adjusting shift rod
27.60 - ar27.60-p-1000b - Removing and installing wire cable for parking lock interlock
28_Transfer Case
28.10 - ar28.10-p-0100gh - Remove_install transfer case
28.10 - ar28.10-p-4075gh - Remove_installing radial shaft seal at output flange to front axle
28.10 - ar28.10-p-4150gh - Removing, installing radial shaft seal at output flange to rear axle
28.10 - ar28.10-p-4200gh - Remove_install radial shaft seal at transfer case input shaft
28.19 - ar28.19-p-1003gh - Removing, installing transfer case control module
28.19 - ar28.19-p-1004gh - Remove_install transfer case actuator motor
28.19 - sm28.19-p-0001a - Replacing transfer case control unit
28.50 - ar28.50-p-1004gh - Remove_install output shaft relative to the front axle
28.50 - ar28.50-p-1023gh - Remove_install differential
28.50 - ar28.50-p-1200gh - Remove_install inverted tooth type chain and gear wheels
28.50 - ar28.50-p-1300gh - Remove_install bearing support with bearing
28.50 - ar28.50-p-1400gh - Remove_install reduction gear
28.55 - ar28.55-p-1014gh - Remove_install transfer case oil pump
28.60 - ar28.60-p-1004gh - Remove and install gearshift system
29_Pedal Assembly
29.10 - ar29.10-p-0300a - Removal and installation of foot controls
29.10 - ar29.10-p-0350a - Disassembling and assembling pedal assembly
30_Throttle Control, Speed Control Systems
30.10 - ap30.10-p-3022gh - Lubricate joints of engine control system, check joints for freedom of movement and proper seating
30.10 - ar30.10-p-1010gj - Adjust throttle control
30.10 - ar30.10-p-3400gi - Removing and installing throttle control cable
30.12 - ar30.12-p-1321gh - Removing and installing accelerator pedal
30.20 - ar30.20-p-1262a - Remove_install electronic accelerator actuator with valve fitting
31_Frame, Trailer Operation
31.00 - si31.00-p-0001c - Service Information on trailer hitches
31.10 - an31.10-p-8080aa - Retrofit trailer hitch
31.10 - an31.10-p-8080ac - Retrofit trailer hitch
31.10 - ar31.10-p-8000gh - Remove_install trailer hitch
31.11 - ap31.11-p-3121bb - Lubricate and check operation of trailer hitch with detachable ball neck
31.11 - ap31.11-p-3130zb - Trailer hitch with detachable ball neck - clean after testing
31.30 - ar31.30-p-0060gh - Removing, installing section of front side rail
31.30 - ar31.30-p-0065gh - Remove_install section of rear side rail
31.30 - ar31.30-p-0070gh - Remove, install front cross member frame
31.30 - ar31.30-p-0075gh - Remove, install rear cross member frame
31.30 - ar31.30-p-0080gh - Remove, install body console at frame
31.30 - ar31.30-p-5000gh - Modify front crossmember
31.30 - si31.30-p-0001gh - Service Information Remove, install section of rear side rail
32_Suspension
32.00 - ar32.00-p-2000a - Locate noises from the suspension
32.20 - ar32.20-p-0200gh - Remove_install front spring
32.20 - ar32.20-p-0230gh - Remove_install rear spring
32.20 - ar32.20-p-0300gh - Remove_install torsion bar on front axle
32.20 - ar32.20-p-0315gh - Remove_install stabilizer bar on rear axle
32.25 - ar32.25-p-0105gh - Remove_install front shock absorber
32.25 - ar32.25-p-0110gh - Remove_install rear shock absorber
32.25 - ar32.25-p-0121a - Check shock absorber
32.25 - ar32.25-p-1016gh - Remove_install rear spring strut
32.25 - si32.25-p-0002a - Service Information Replacement of shock absorbers
32.25 - si32.25-p-0004a - Service Information Assembly of suspension struts and shock absorbers