Caterpillar C0.5 C0.7 C1.1 3011C C1.5 3013C C1.6 C2.2 3024C 3024CT Industrial Engines Workshop Repair Service Manual PDF - MCAT3011C3024C.zip
A full workshop-level service and repair guide—complete with Electrical Wiring Diagrams—covering the Caterpillar C0.5, C0.7, C1.1 / 3011C, C1.5 / 3013C, C1.6 and C2.2 / 3024C / 3024CT Industrial Engines. Inside, you'll find every piece of technical data needed to service, troubleshoot, overhaul, and rebuild these engines the way trained technicians do.
This Caterpillar C0.5, C0.7, C1.1 / 3011C, C1.5 / 3013C, C1.6 and C2.2 / 3024C / 3024CT Industrial Engines workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR6227 - Specifications (C0.5 , C0.7 , C1.1 , C1.5 , C1.6 and C2.2 Industrial Engines).pdf
KENR6228 - Systems Operation (C0.5, C0.7, C1.1, C1.5, C1.6 and C2.2 Industrial Engines).pdf
KENR6228 - Troubleshooting (C0.5, C0.7, C1.1, C1.5, C1.6 and C2.2 Industrial Engines).pdf
KENR6229 - Disassembly & Assembly (C0.5, C0.7, C1.1, C1.5, C1.6 and and C2.2 Industrial Engines).pdf
KENR6947 - Systems Operation (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
KENR6947 - Testing & Adjusting (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines).pdf
KENR6948 - Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines).pdf
RENR2422 - Specifications (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
RENR2423 - Systems Operation (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
RENR2423 - Troubleshooting (C0.5, C0.7, C1.1:3011C, C1.5:3013C, C1.6 & C2.2:3024C:3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
RENR2424 - Disassembly & Assembly (C0.5, C0.7, C1.1_3011C, C1.5_3013C, C1.6 & C2.2_3024C_3024CT Industrial Engines & Engines for Caterpillar Built Machines).pdf
RENR2424 - Disassembly & Assembly (C0.5; C0.7; C1.1_3011C; C1.5_3013C; C1.6 and C2.2_3024C_3024CT Industrial Engines and Engines for Caterpillar Built Machines).pdf
PRODUCT DETAILS:
Total Pages: 1,821 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR6229 - Disassembly & Assembly (C0.5; C0.7; C1.1; C1.5; C1.6 and and C2.2 Industrial Engines)...2
Alternator - Remove and Install - 14 Amp and 15 Amp Alternators...5
Alternator - Remove and Install - 40 Amp Alternator...8
Alternator - Remove and Install - 55 Amp Alternator...11
Alternator - Remove and Install - 65 Amp and 85 Amp Alternators...14
Bearing Clearance - Check...18
Camshaft - Assemble...21
Camshaft - Disassemble...23
Camshaft - Install...25
Camshaft - Remove...29
Connecting Rod Bearings - Install - Connecting rods in position...33
Connecting Rod Bearings - Remove - Connecting rods in position...36
Coolant Temperature Switch - Remove and Install - C0.5 and C0.7 Engines...38
Coolant Temperature Switch - Remove and Install - C1.1, C1.5, C1.6 and C2.2 Engines...41
Crankcase Breather - Remove and Install - Naturally Aspirated Engines...44
Crankcase Breather - Remove and Install - Turbocharged Engines...49
Crankshaft - Install...54
Crankshaft - Remove...58
Crankshaft Front Seal - Remove and Install...61
Crankshaft Main Bearings - Install...65
Crankshaft Main Bearings - Remove...69
Crankshaft Pulley - Remove and Install...73
Crankshaft Rear Seal - Remove and Install...76
Crankshaft Wear Sleeve (Rear) - Remove and Install...80
Cylinder Head - Install...86
Cylinder Head - Remove...93
Electric Starting Motor - Remove and Install...98
Engine Oil Cooler - Remove and Install...101
Engine Oil Line - Remove and Install...104
Engine Oil Pan - Remove and Install...109
Engine Oil Pressure Switch - Remove and Install...112
Engine Oil Pump - Install...117
Engine Oil Pump - Remove...123
Engine Oil Relief Valve - Remove and Install...127
Exhaust Manifold - Remove and Install...130
Fan - Remove and Install...133
Flywheel - Install...135
Flywheel - Remove...139
Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate...142
Flywheel Housing - Remove and Install...147
Fuel Filter Base - Remove and Install - C0.5 and C0.7 Engines...150
Fuel Filter Base - Remove and Install - C1.1, C1.5, C1.6 and C2.2 Engines...153
Fuel Injection Lines - Remove and Install...157
Fuel Injection Pump - Remove and Install...164
Fuel Injector - Remove and Install...170
Fuel Shutoff Solenoid - Remove and Install...174
Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump...177
Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump...180
Glow Plugs - Remove and Install...184
Housing (Front) - Assemble...187
Housing (Front) - Disassemble...195
Housing (Front) - Install...201
Housing (Front) - Remove...204
Inlet and Exhaust Valve Springs - Remove and Install...207
Inlet and Exhaust Valves - Remove and Install...213
Lifter Group - Remove and Install...221
Pistons and Connecting Rods - Assemble...224
Pistons and Connecting Rods - Disassemble...229
Pistons and Connecting Rods - Install...235
Pistons and Connecting Rods - Remove...238
Rocker Shaft - Assemble - C0.5, C0.7, C1.1 and C1.6 Engines...241
Rocker Shaft - Assemble - C1.5 and C2.2 Engines...244
Rocker Shaft - Disassemble - C0.5, C0.7, C1.1 and C1.6 Engines...247
Rocker Shaft - Disassemble - C1.5 and C2.2 Engines...250
Rocker Shaft and Pushrod - Install...253
Rocker Shaft and Pushrod - Remove...256
Turbocharger - Remove and Install...259
V-Belts - Remove and Install...265
Valve Mechanism Cover - Remove and Install...268
Water Pump - Remove and Install - C1.1 and C1.6 Engines...273
Water Temperature Regulator - Remove and Install - C0.5 and C0.7 Engines...287
Water Temperature Regulator - Remove and Install - C1.1, C1.5, C1.6 and C2.2 Engines...291
Water Temperature Regulator Housing - Remove and Install...294
KENR6227 - Specifications (C0.5 ; C0.7 ; C1.1 ; C1.5 ; C1.6 and C2.2 Industrial Engines)...297
Alternator and Regulator...299
Belt Tension Chart...302
Camshaft...304
Connecting Rod Bearing Journal...308
Connecting Rod...311
Coolant Temperature Switch...314
Crankshaft Pulley...316
Crankshaft...318
Cylinder Block...323
Cylinder Head Valves...326
Cylinder Head...332
Electric Starting Motor...338
Engine Design...341
Engine Lifting Bracket...349
Engine Oil Filter...350
Engine Oil Lines...352
Engine Oil Pan...354
Engine Oil Pressure Switch...357
Engine Oil Pump...360
Engine Oil Relief Valve...364
Exhaust Manifold...366
Fan Drive...368
Flywheel Housing...370
Flywheel...372
Fuel Injection Lines...374
Fuel Injection Nozzles...377
Fuel Injection Pump...379
Fuel Shutoff Solenoid...382
Fuel Transfer Pump...384
Gear Group (Front)...386
Glow Plugs...390
Housing (Front)...392
Lifter Group...395
Main Bearing Journal...397
Piston and Rings...399
Rocker Shaft...406
Valve Mechanism Cover...410
Water Temperature Regulator...412
KENR6228 - Systems Operation (C0.5; C0.7; C1.1; C1.5; C1.6 and C2.2 Industrial Engines)...417
Air Inlet and Exhaust System...418
Basic Engine...423
Cooling System...426
Electrical System...428
Electrical System.pdf.merge_part...440
Engine Design...452
Fuel System...460
General Information...471
Lubrication System...477
KENR6228 - Troubleshooting (C0.5; C0.7; C1.1; C1.5; C1.6 and C2.2 Industrial Engines)...480
KENR6948 - Disassembly & Assembly (C1.5 & C2.2 Engines for Caterpillar Built Machines)...522
Fuel Filter Base - Remove and Install...525
Fuel Transfer Pump - Remove and Install - Electrical Fuel Transfer Pump...528
Fuel Transfer Pump - Remove and Install - Mechanical Fuel Transfer Pump...531
Fuel Injection Lines - Remove and Install...535
Fuel Shutoff Solenoid - Remove and Install...541
Fuel Injection Pump - Remove and Install...544
Fuel Injector - Remove and Install...550
Turbocharger - Remove and Install...553
Exhaust Manifold - Remove and Install...559
Inlet and Exhaust Valve Springs - Remove and Install...562
Inlet and Exhaust Valves - Remove and Install...568
Engine Oil Line - Remove and Install...576
Engine Oil Cooler - Remove and Install...581
Engine Oil Relief Valve - Remove and Install...584
Engine Oil Pump - Remove...587
Engine Oil Pump - Install...591
Water Pump - Remove and Install - C1.5 and C2.2 Engines...597
Water Temperature Regulator Housing - Remove and Install...603
Water Temperature Regulator - Remove and Install...606
Flywheel - Remove...609
Flywheel - Install...612
Crankshaft Rear Seal - Remove and Install...616
Crankshaft Wear Sleeve (Rear) - Remove and Install...620
Flywheel Housing - Remove and Install - Engines with Flywheel Housing and Back Plate...626
Flywheel Housing - Remove and Install...631
Crankshaft Pulley - Remove and Install...634
Crankshaft Front Seal - Remove and Install...637
Housing (Front) - Remove...641
Housing (Front) - Disassemble...644
Housing (Front) - Assemble...650
Housing (Front) - Install...658
Crankcase Breather - Remove and Install - Turbocharged Engines...661
Crankcase Breather - Remove and Install - Naturally Aspirated Engines...666
Valve Mechanism Cover - Remove and Install...671
Rocker Shaft and Pushrod - Remove...676
Rocker Shaft - Disassemble - C1.5 and C2.2 Engines...679
Rocker Shaft - Assemble - C1.5 and C2.2 Engines...682
Rocker Shaft and Pushrod - Install...685
Cylinder Head - Remove...688
Cylinder Head - Install...694
Lifter Group - Remove and Install...706
Camshaft - Remove...709
Camshaft - Disassemble...713
Camshaft - Assemble...715
Camshaft - Install...717
Engine Oil Pan - Remove and Install...721
Pistons and Connecting Rods - Remove...724
Pistons and Connecting Rods - Disassemble...727
Pistons and Connecting Rods - Assemble...733
Pistons and Connecting Rods - Install...738
Connecting Rod Bearings - Remove - Connecting rods in position...741
Connecting Rod Bearings - Install - Connecting rods in position...743
Crankshaft Main Bearings - Remove...746
Crankshaft Main Bearings - Install...750
Crankshaft - Remove...754
Crankshaft - Install...757
Bearing Clearance - Check...761
Coolant Temperature Switch - Remove and Install...764
Engine Oil Pressure Switch - Remove and Install...767
Glow Plugs - Remove and Install...772
V-Belts - Remove and Install...775
Fan - Remove and Install...778
Alternator - Remove and Install - 55 Amp Alternator...780
Alternator - Remove and Install - 65 Amp and 85 Amp Alternators...783
Electric Starting Motor - Remove and Install...787
KENR6947 - Systems Operation (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines)...790
General Information...791
Fuel System...796
Air Inlet and Exhaust System...807
Lubrication System...812
Cooling System...815
Basic Engine...817
Electrical System...820
KENR6947 - Testing & Adjusting (C1.1; C1.5 and C2.2 Engines for Caterpillar Built Machines)...832
Troubleshooting...834
Fuel System - Inspect...876
Air in Fuel - Test...878
Engine Speed - Check...881
Finding Top Center Position for No. 1 Piston...883
Fuel Injection Timing - Check...885
Fuel Transfer Pump - Test...887
Fuel Injector - Test...889
Fuel Quality - Test...897
Fuel System - Prime...899
Fuel System Pressure - Test...901
Gear Group (Front) - Time...904
Governor - Adjust...906
Air Inlet and Exhaust System - Inspect...926
Wastegate - Test...928
Exhaust Temperature - Test...930
Engine Crankcase Pressure (Blowby) - Test...931
Compression - Test...933
Engine Valve Lash - Inspect_Adjust...936
Valve Depth - Inspect...942
Valve Guide - Inspect...945
Engine Oil Pressure - Test...947
Engine Oil Pump - Inspect...949
Excessive Bearing Wear - Inspect...953
Excessive Engine Oil Consumption - Inspect...954
Cooling System - Check - Overheating...955
Cooling System - Inspect...958
Cooling System - Test...959
Water Temperature Regulator - Test...967
Water Pump - Inspect...968
Piston Ring Groove - Inspect...970
Connecting Rod - Inspect...973
Connecting Rod Bearings - Inspect...975
Main Bearings - Inspect...976
Cylinder Block - Inspect...977
Cylinder Head - Inspect...979
Piston Height - Inspect...983
Flywheel - Inspect...986
Flywheel Housing - Inspect...989
Gear Group - Inspect...992
Alternator - Test...994
Battery - Test...996
Charging System - Test...997
Coolant Temperature Switch - Test...998
Electric Starting System - Test...999
Engine Oil Pressure Switch - Test...1000
Fuel Shutoff Solenoid - Test...1001
Glow Plugs - Test...1003
RENR2424 - Disassembly & Assembly (C0.5; C0.7; C1.1_3011C; C1.5_3013C; C1.6 & C2.2_3024C_3024CT Industrial Engines & Engines for Caterpillar Built Machines)...1005
Fuel Filter Base - Remove...1008
Fuel Filter Base - Install...1011
Fuel Transfer Pump - Remove...1014
Fuel Transfer Pump - Install...1016
Fuel Injection Lines - Remove and Install...1019
Fuel Injection Nozzles - Remove...1025
Fuel Injection Nozzles - Install...1027
Fuel Shutoff Solenoid - Remove and Install...1030
Fuel Injection Pump - Remove...1033
Fuel Injection Pump - Install...1036
Turbocharger - Remove and Install...1039
Exhaust Manifold - Remove and Install...1045
Inlet and Exhaust Valve Springs - Remove and Install...1048
Inlet and Exhaust Valves - Remove and Install...1053
Engine Oil Line - Remove and Install...1060
Engine Oil Cooler - Remove and Install...1065
Engine Oil Relief Valve - Remove and Install...1068
Engine Oil Pump - Remove...1071
Engine Oil Pump - Install...1075
Water Pump - Remove and Install - C0.5 and C0.7 Engines...1081
Water Pump - Remove and Install - 3011C; C1.1; and C1.6 Engines...1090
Water Pump - Remove and Install - 3013C; 3024C; C1.5; and C2.2 Engines...1104
Water Temperature Regulator Housing - Remove and Install...1111
Water Temperature Regulator - Remove and Install...1114
Flywheel - Remove...1121
Flywheel - Install...1124