John Deere 550K 650K Crawler Dozer Operation & Test Service Manual TM13356X19 PDF - MJODTM13356X19.zip
A full-service Operation and Test guide, complete with Electrical Wiring Diagrams, covering the John Deere 550K and 650K Crawler Dozers (S.N. beginning at 275977), offering workshop-level detail for servicing, troubleshooting, and rebuilding these machines the way trained technicians do.
Inside this Operation and Test workshop manual for the John Deere 550K and 650K Crawler Dozers, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM13356X19 - John Deere 550K, 650K Crawler Dozer Technical Manual - Operation and Test.PDF
TM13356X19 - John Deere 550K, 650K Crawler Dozer Technical Manual - Operation and Test.EPUB
Total Pages: 1,473 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
650K ( PIN: 1T0650KX_ _F275978-303837)
550K (PIN: 1T0550KX_ _F275977-303907)
MAIN SECTIONS
Foreword
General Information
Safety
Diagnostics
Engine Control Unit (ECU) Diagnostic Trouble Codes
Standard Display Monitor (SDM) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Transmission Control Unit (TCU) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Hydraulic Valve Controller (HVC) Diagnostic Trouble Codes
Blade Control Joystick (BCJ) Diagnostic Trouble Codes
Vehicle Control Unit 2 (VC2) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
System Diagrams
Diagnostic Information
Adjustments
Tests
Electrical System
Theory of Operation
System Diagrams
Diagnostic Information
Monitor Operation
Diagnostic Test Box
Topcon Integrated Grade Control (IGC) Operation (Factory Installation)
Adjustments
Tests
Hydraulic System
Theory of Operation
System Diagrams
Diagnostic Information
Adjustments
Tests
Hydrostatic System
Theory of Operation
System Diagrams
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
System Diagrams
Diagnostic Information
Tests
Dealer Fabricated Tools
tm13356x19 - 550K and 650K Crawler Dozer
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 9000: General Information
Group 01: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over and Machine Damage
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Clean Exhaust Filter Safely
Section 9001: Diagnostics
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
000091.19 - Foot Throttle
000111.07 - Coolant Level
000237.02 - Vehicle ID
000237.13 - Vehicle ID
000237.31 - Vehicle ID
000647.05 - Engine Fan Drive
000647.06 - Engine Fan Drive
001321.05 - Starter Relay
001321.06 - Starter Relay
001321.09 - Starter Relay
001321.16 - Starter Relay
001321.31 - Starter Relay
002003.09 - System Message
003353.31 - Alternator Output
004211.03 - Hydraulic Fan Pressure
004211.04 - Hydraulic Fan Pressure
005484.05 - Fan Reversing Valve
005484.06 - Fan Reversing Valve
524225.31 - Engine Start
Group 20: Standard Display Monitor (SDM) Diagnostic Trouble Codes
Standard Display Monitor (SDM) Diagnostic Trouble Codes
000237.02 - Vehicle ID Fault
000237.13 - Vehicle ID Fault
000237.31 - Vehicle ID Fault
000628.12 - Control Unit Programming
002000.09 - Communication System Message Missing
002003.09 - Communication System Message Missing
002030.09 - Communication System Message Missing
002141.09 - Communication System Message Missing
002251.09 - Communication System Message Missing
Group 30: Sealed Switch Module (SSM) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
002033.09 - Communication System Message Missing
002634.04 - Ignition Relay Circuit Fault
002634.05 - Ignition Relay Circuit Fault
520752.04 - SSM Button Stuck
520752.09 - Communication System Message Missing
520753.04 - SSM Button Stuck
520753.09 - Communication System Message Missing
520754.04 - SSM Button Stuck
520754.09 - Communication System Message Missing
520755.04 - SSM Button Stuck
520755.09 - Communication System Message Missing
521274.09 - Communication System Message Missing
523335.04 - SSM Button Stuck
523335.09 - Communication System Message Missing
523336.04 - SSM Button Stuck
523336.09 - Communication System Message Missing
523338.04 - SSM Button Stuck
523338.09 - Communication System Message Missing
523339.04 - SSM Button Stuck
523339.09 - Communication System Message Missing
523340.04 - SSM Button Stuck
523340.09 - Communication System Message Missing
523849.04 - SSM Button Stuck
523849.09 - Communication System Message Missing
523850.04 - SSM Button Stuck
523850.09 - Communication System Message Missing
523852.04 - SSM Button Stuck
523852.09 - Communication System Message Missing
523854.04 - SSM Button Stuck
523854.09 - Communication System Message Missing
523855.04 - SSM Button Stuck
523855.09 - Communication System Message Missing
523856.04 - SSM Button Stuck
523856.09 - Communication System Message Missing
523857.04 - SSM Button Stuck
523857.09 - Communication System Message Missing
523858.04 - SSM Button Stuck
523858.09 - Communication System Message Missing
523860.04 - SSM Button Stuck
523860.09 - Communication System Message Missing
523861.04 - SSM Button Stuck
523861.09 - Communication System Message Missing
523862.04 - SSM Button Stuck
523862.09 - Communication System Message Missing
523863.04 - SSM Button Stuck
523863.09 - Communication System Message Missing
523864.04 - SSM Button Stuck
523864.09 - Communication System Message Missing
523865.04 - SSM Button Stuck
523865.09 - Communication System Message Missing
523867.04 - SSM Button Stuck
523867.09 - Communication System Message Missing
523868.04 - SSM Button Stuck
523868.09 - Communication System Message Missing
Group 40: Transmission Control Unit (TCU) Diagnostic Trouble Codes
Transmission Control Unit (TCU) Diagnostic Trouble Codes
000070.00 - Park Lock Lever Circuit Fault
000070.01 - Park Lock Lever Circuit Fault
000070.04 - Park Lock Lever Circuit Fault
000070.06 - Park Lock Lever Circuit Fault
000116.00 - Brake Pressure High
000116.01 - Brake Pressure Low
000116.03 - Brake Pressure Circuit Fault
000116.04 - Brake Pressure Circuit Fault
000158.03 - Switched Power Circuit Fault
000158.04 - Switched Power Circuit Fault
000168.04 - Unswitched Power Circuit Fault
000177.00 - Transmission Oil Temperature High
000177.03 - Transmission Oil Temperature Circuit Fault
000177.04 - Transmission Oil Temperature Circuit Fault
000177.16 - Transmission Oil Temperature High
000190.09 - Communication System Message Missing
000237.02 - Vehicle Identification Fault
000237.13 - Vehicle Identification Fault
000237.31 - Vehicle Identification Fault
000521.00 - Decel Sensor Calibration Fault
000521.01 - Decel Sensor Calibration Fault
000521.03 - Decel Sensor Circuit Fault
000521.04 - Decel Sensor Circuit Fault
000521.05 - Decel Sensor Calibration Fault
000521.06 - Decel Sensor Calibration Fault
000521.13 - Decel Sensor Not Calibrated
000521.15 - Decel Sensor Calibration Fault
000521.16 - Decel Sensor Calibration Fault
000521.17 - Decel Sensor Calibration Fault
000521.18 - Decel Sensor Calibration Fault
000581.03 - Speed in Grip Circuit Fault
000581.04 - Speed in Grip Circuit Fault
000581.07 - Speed in Grip Button Stuck
000604.03 - Neutral Position Switch Circuit Fault
000604.04 - Neutral Position Switch Circuit Fault
000604.15 - Neutral Position Switch Calibration Fault
000604.16 - Neutral Position Switch Calibration Fault
000604.17 - Neutral Position Switch Calibration Fault
000604.18 - Neutral Position Switch Calibration Fault
000619.05 - Brake Solenoid Circuit Fault
000619.06 - Brake Solenoid Circuit Fault
000629.12 - Control Unit Fault
000907.00 - Left Motor Speed Sensor Circuit Fault
000907.01 - Left Motor Speed Sensor Circuit Fault
000907.03 - Left Motor Speed Sensor Circuit Fault
000907.04 - Left Motor Speed Sensor Circuit Fault
000907.07 - Left Motor Speed Sensor Fault
000907.12 - Left Motor Speed Sensor Circuit Fault
000908.00 - Right Motor Speed Sensor Circuit Fault
000908.01 - Right Motor Speed Sensor Circuit Fault
000908.03 - Right Motor Speed Sensor Circuit Fault
000908.04 - Right Motor Speed Sensor Circuit Fault
000908.07 - Right Motor Speed Sensor Fault
000908.12 - Right Motor Speed Sensor Circuit Fault
002000.09 - Communication System Message Missing
002023.09 - Communication System Message Missing
002141.09 - Communication System Message Missing
002660.00 - Steer Sensor Calibration Fault
002660.01 - Steer Sensor Calibration Fault
002660.03 - Steer Sensor Circuit Fault
002660.04 - Steer Sensor Circuit Fault
002660.07 - Steer Sensor Calibration Fault
002660.13 - Steer Sensor Not Calibrated
002660.15 - Steer Sensor Calibration Fault
002660.16 - Steer Sensor Calibration Fault
002660.17 - Steer Sensor Calibration Fault
002660.18 - Steer Sensor Calibration Fault
002661.00 - FNR Sensor Calibration Fault
002661.01 - FNR Sensor Calibration Fault
002661.03 - FNR Sensor Circuit Fault
002661.04 - FNR Sensor Circuit Fault
002661.07 - FNR Sensor Calibration Fault
002661.13 - FNR Sensor Not Calibrated
002661.15 - FNR Sensor Calibration Fault
002661.16 - FNR Sensor Calibration Fault
002661.17 - FNR Sensor Calibration Fault
002661.18 - FNR Sensor Calibration Fault
003359.31 - Transmission Oil Filter Restricted
003509.03 - Sensor Supply 1 Circuit Fault
003509.04 - Sensor Supply 1 Circuit Fault
003510.03 - Sensor Supply 2 Circuit Fault
003510.04 - Sensor Supply 2 Circuit Fault
003511.03 - Sensor Supply 3 Circuit Fault
003511.04 - Sensor Supply 3 Circuit Fault
003512.03 - Sensor Supply 4 Circuit Fault
003512.04 - Sensor Supply 4 Circuit Fault
521999.00 - Park Lock Lever Circuit Fault
521999.01 - Park Lock Lever Circuit Fault
521999.04 - Park Lock Lever Circuit Fault
521999.06 - Park Lock Lever Circuit Fault
522444.00 - Charge Pressure High
522444.01 - Charge Pressure Low
522444.03 - Charge Pressure Sensor Circuit Fault
522444.04 - Charge Pressure Sensor Circuit Fault
522447.05 - Right Forward Pump Coil Circuit Fault
522447.06 - Right Forward Pump Coil Circuit Fault
522447.15 - Right Forward Pump Coil Calibration Fault
522447.16 - Right Forward Pump Coil Calibration Fault
522447.17 - Right Forward Pump Coil Calibration Fault
522447.18 - Right Forward Pump Coil Calibration Fault
522448.05 - Right Reverse Pump Coil Circuit Fault
522448.06 - Right Reverse Pump Coil Circuit Fault
522448.15 - Right Reverse Pump Coil Calibration Fault
522448.16 - Right Reverse Pump Coil Calibration Fault