John Deere 5076EN 5090EN Tractor Diagnostics & Tests Workshop Manual TM610019 PDF - MJODTM610019.zip
Full Diagnostic & Testing Technical Service Manual, complete with electrical schematics, covering the John Deere 5076EN and 5090EN Tractors — packed with shop-level guidance so you can service, troubleshoot, and rebuild these machines the way trained technicians do.
The Diagnosis & Tests service manual for the John Deere 5076EN and 5090EN Tractors contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm610019 - 5076EN and 5090EN Tractors Diagnostics Technical Manual.pdf
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PRODUCT DETAILS:
Total Pages: 1,912 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS......1
Section 210: General Information......25
Group 05A: Safety......25
Recognize Safety Information......29
Understand Signal Words......30
Follow Safety Instructions......31
Prepare for Emergencies......32
Wear Protective Clothing......33
Protect Against Noise......34
Handle Fuel Safely—Avoid Fires......35
Handle Starting Fluid Safely......36
Keep ROPS Installed Properly......37
Use Foldable ROPS and Seat Belt Properly......38
Stay Clear of Rotating Drivelines......39
Use Steps and Handholds Correctly......41
Read Operator’s Manuals for ISOBUS Controllers......42
Use Seat Belt Properly......43
Operating the Tractor Safely......44
Limited Use in Forestry Operation......46
Operating the Loader Tractor Safely......47
Keep Riders Off Machine......48
Instructional Seat......49
Use Safety Lights and Devices......50
Use a Safety Chain......51
Transport Towed Equipment at Safe Speeds......52
Use Caution on Slopes, Uneven Terrain, and Rough Ground......54
Freeing a Mired Machine......55
Avoid Contact with Agricultural Chemicals......59
Handle Agricultural Chemicals Safely......57
Avoid Contact with Agricultural Chemicals......59
Handle Fluids Safely—Avoid Fires......61
Install All Guards......62
Use Proper Lifting Equipment......63
Illuminate Work Area Safely......64
Live With Safety......65
Service Machines Safely......66
Use Proper Tools......67
Construct Dealer-Made Tools Safely......68
Clean Vehicle of Hazardous Pesticides......69
Work in Clean Area......70
Decommissioning — Proper Recycling and Disposal of Fluids and Components......71
Avoid Harmful Asbestos Dust......72
Avoid Hot Exhaust......73
Clean Exhaust Filter Safely......74
Handling Batteries Safely......77
Avoid Heating Near Pressurized Fluid Lines......79
Remove Paint Before Welding or Heating......80
Handle Electronic Components and Brackets Safely......81
Practice Safe Maintenance......82
Exhaust Filter Cleaning......84
Work In Ventilated Area......85
Support Machine Properly......86
Prevent Machine Runaway......87
Park Machine Safely......88
Transport Tractor Safely......89
Service Cooling System Safely......90
Service Accumulator Systems Safely......91
Service Tires Safely......92
Service Front-Wheel Drive Tractor Safely......93
Replace Safety Signs......94
Tightening Wheel Retaining Bolts/Nuts......95
Avoid High-Pressure Fluids......96
Avoid Backover Accidents......97
Do Not Open High-Pressure Fuel System......98
Store Attachments Safely......99
Group 05B: General References......26
Reference Publications......101
General Information - Summary of References......102
Regions and Country Versions......103
How to Use This Manual......105
Information Available in Sections, Groups and Subgroups......106
General Troubleshooting Information......107
Systematic Diagnostic Approach Overview......109
Glossary of Terms......113
Trademarks......117
Group 05C: Technical Specific References......27
Features and Accessories......121
Metric Bolt and Screw Torque Values......124
Unified Inch Bolt and Screw Torque Values......126
Section 211: Diagnostic Trouble Codes......128
Group CCU: CCU Code Diagnostics......128
CCU 000000.00-999999.99 - CCU Diagnostic Trouble Codes......128
Group HCU: HCU Code Diagnostics......128
HCU 000000.00-999999.99 - HCU Diagnostic Trouble Codes......128
Group ICC: ICC Code Diagnostics......128
ICC 000000.00-999999.99 - ICC Diagnostic Trouble Codes......128
Group PTR: PTR Code Diagnostics......128
PTR 000000.00-999999.99 - PTR Diagnostic Trouble Codes......128
Section 212: Observable Symptoms and System Diagnostics......171
Group 05B: General References......171
Observable Symptoms and System Diagnostics - Summary of References......175
Group 20: Engine Diagnostics......171
Engine System Problems......171
Group 30: Fuel, Air Intake, Exhaust, and Cooling Diagnostics......171
Fuel, Air, Exhaust, and Cooling Problems......171
Group 40: Electrical Diagnostics......171
Back-Up Alarm Problems......171
Charging System Problems......171
Door Switch and Dome Light Problems......171
Electrical Connector Problems......171
Horn Problems......171
Lighting System Problems......171
Power Outlet Problems......171
Starting and Charging System Diagnosis......171
Starting System Problems......171
Trailer Connector and Junction Block Problems......171
Group 45: Electronic Control Unit Diagnostics......171
CAN System Diagnosis......171
Chassis Control Unit (CCU) Problems......171
Codes After Adding / Removing Control Units......171
Control Unit Problems......171
Control Unit Programming Failed......171
Control Unit System Diagnosis......171
VIN Security Fault Diagnosis......204
5 Volt Sensor Supply Circuit Problems......171
Instrument Cluster Control (ICC) Problems......171
Power Train Reverser (PTR) Problems......171
Programming Multiple Control Units......171
Intermittent Electronic Problems......209
Group 50: Drive Systems and Transmission Diagnostics......171
PR Transmission Problems......172
PR Transmission System Diagnosis......172
Differential System Problems......172
Differential Lock System Diagnosis......172
EH MFWD System Problems......172
EH MFWD System Diagnosis......172
EH PTO System Problems......172
EH PTO System Diagnosis......172
Group 60: Steering and Brakes Diagnostics......172
Brake Problems......172
Brake System Diagnosis......172
Steering Problems......172
Steering System Diagnosis......172
Group 70: Hydraulic Diagnostics......172
EH Hitch Problems......172
EH Hitch System Diagnosis......172
Mid-Mount SCV Problems......172
Mid-Mount SCV System Diagnosis......172
Rear SCV Problems......172
Rear SCV System Diagnosis......172
Group 90: Operator’s Station—Cab Diagnostics......172
HVAC Problems......172
HVAC System Diagnosis......172
Radio Problems......172
Seat Problems......172
Wiper Problems......172
Section 220: Engine......280
Group 05B: General References......280
Engine - Summary of References......282
Engine Information......283
Group 10AA: Engine Calibrations, Preliminary Checks, and Operational Checks......285
Engine Calibrations, Preliminary Checks, and Operational Checks......285
Group 20AA: Engine Theory of Operation......287
Engine Theory of Operation......287
Group 30AA: Engine Schematics......289
Engine Schematics......289
Group 40AA: Engine Component and Connector Information......280
Engine Components......292
Group 50AA: Engine Tests and Adjustments......280
Engine Test Procedures and Adjustments......295
Engine Performance Variables......296
Throttle Lever Adjustment......297
Section 230: Fuel, Air Intake, Exhaust, and Cooling......299
Group 05B: General References......299
Fuel, Air Intake, Exhaust, and Cooling - Summary of References......301
John Deere Engine Fuel Systems Repair—Use Component Technical Manual......302
Group 20AA: Fuel, Air Intake, Exhaust, and Cooling Theory of Operation......299
Fuel System Operation......305
Air Intake and Exhaust System Operation......307
Cooling System Theory of Operation......309
Section 240A: Electrical General and Theory of Operation......311
Group 05B: General References......311
Electrical General and Theory of Operation - Summary of References......313
How to Use Electrical Information......314
How to Read Electrical Theory of Operation......315
Group 20AA: Theory of Operation......311
Starting, Charging and Neutral Start Circuit Theory of Operation......320
Electrohydraulic Control Unit (EHC) Theory of Operation......322
Instrument Cluster Control (PR) Theory of Operation......324
Light and Accessories Theory of Operation......326
HVAC System Theory of Operation......330
Windshield Wiper System Theory of Operation......332
Audio System Theory of Operation......333
Seat System Theory of Operations......335
Accessory, Convenience, and Backup Alarm Theory of Operation......336
Additional Power Outlet Theory of Operation......338
AMS System Theory of Operation......340
Section 240B: Electrical Schematics......342
Group 05B: General References......342
Electrical Schematics - Summary of References......346
Wiring Diagram Information......348
How to Use Electrical Schematics Information......350
Electrical Designator and Component Identification Table......351
Electrical Schematic Symbols......353
Reading Wiring Schematics and Diagrams......356
Group SE01: SE01 — Starting, Charging and Neutral Start Circuit......342
Battery, Alternator, and Engine Sensor Schematic (SE01)......364
Group SE02: SE02 — Electrohydraulic Control Unit (EHC)......342
EH-Hitch and Transmission Control Schematic (SE02)......372
Group SE03: SE03 — CAN Terminator, Service Advisor, and AMS......342
CAN Terminator, Service Advisor, and AMS Schematic (SE03)......378
Group SE04: SE04 — Instrument Cluster Control (PR)......342
Instrument Cluster Control (PR) Schematic (SE04)......382
Group SE05: SE05 — Light And Accessories......342
Switch, EEC Logic, Brake, Flood, Cab and OOS Light Schematic (SE05)......394
Group SE06: SE06 — HVAC System......342
HVAC System Schematic (SE06)......405
Group SE07: SE07 — Windshield Wiper System......342
Windshield Wiper System Schematic (SE07)......408
Group SE08: SE08 — Audio System......342
Audio System Schematic (SE08)......412
Group SE10: SE10 — Seat System......342
Seat System Schematic (SE10)......416
Group SE11: SE11 — Accessory, Convenience and Backup Alarm......342
Convenience Outlet, Backup Alarm and Horn Schematic (SE11)......421
Group SE12: SE12 — Additional Power Outlet......342
Junction Box and Trailer Connector Schematic (SE12)......427
Group SE13: SE13 — AMS System......342
AMS System Schematic (SE13)......432
Group SE14: SE14 — Lights......343
Front and Rear Lights Schematic (SE14)......1161
Section 240C: Electrical Components and Connectors......438
Group 05B: General References......438
Electrical Components and Connectors - Summary of References......453
How to Use Electrical Component and Connector Information......461
How to Use Wire Harness Information......464
Group 40A: 40A — Fuses and Relays......438
A521 Load Center (OOS, PR)......476
A821 Load Center (Cab, PR)......486
Group 40B: 40B — Ground Points......438
Ground Point Locations......498
GND001 Single Point Ground......500
GND002 Cab Front Console Ground......505
GND003 Chassis Ground......508
GND004 Cab Roof Ground......511
GND005 Platform Ground......516
GND007 Radiator Core Ground......520
GND009 Beacon Light Ground......525
GND010 Radio Ground......530
GND011 Radio Antenna Ground......533
Group 40C: 40C — Interconnects......438
X104 Cab Chassis/OOS Front Console Harness to Hood Harness (Headlights)......540
X108 Front Console Harness to Beacon Light Harness (OOS)......544
X110 Roof Harness to Left Beacon Light Harness (Cab)......547
X111 Roof Harness to Right Beacon Light Harness (Cab)......550
X112 Chassis Harness to Left Hand Fender Harness (OOS)......553
X113 Chassis Harness to Right Hand Fender Harness (OOS)......557
X114 PR Transmission Harness to Fender Harness (Cab) - Left Hand......560
X115 PR Transmission Harness to Fender Harness (Cab) - Right Hand......564
X117 Cab Roof Harness to Position Receiver Extension Harness (ATU)......567
X122 Chassis Harness to Left Hand Transmission Harness (Cab)......570
X123 Chassis Harness to Right Hand Transmission Harness (Cab)......575
X124 Chassis Harness to Roof Harness (Cab)......580
X125 Chassis Harness to Roof Harness (Cab)......584
X129 Cab Chassis/OOS Front Console Harness to Clutch Pedal Harness......588
X133 OOS Chassis/Cab Transmission Harness to Fuel Primer Pump Harness (Not used)......592
X134 Cab Roof Harness to HVAC Harness......597
X135 Cab Roof Harness to HVAC Harness......600
X136 Chassis Harness to Front Console Harness (OOS)......604
X137 Chassis Harness to Front Console Harness (OOS)......609
X138 Chassis Harness to Front Console Harness (OOS)......614
Group 40D: 40D — Wiring Harnesses......439
Wiring Harnesses Diagram Listing......619
Wire Harness Overview......620
Wire Harness Layout......622
W010 Positive Battery Cable......628
W011 Negative Battery Cable......630
W012 Engine Power Cable......632
W020 Clutch Pedal Harness......634
W100 Hood Harness (Headlights)......636
W111 Beacon Light Harness (OOS)......638
W112 Left Hand Fender Harness (OOS)......640
W113 Right Hand Fender Harness (OOS)......642
W114 Left Hand Fender Harness (Cab)......644
W115 Right Hand Fender Harness (Cab)......646
W130 Left or Right Beacon Light Harness (Cab)......647
W202 ATU Position Receiver Extension Harness......649
W205 Radio Antenna Harness......651
W301 OOS Chassis Harness......653
W310 OOS Front Console Harness......658
W501 Cab Chassis Harness......662
W570 Right Hand PR Transmission Harness (Cab)......668
W571 Left Hand PR Transmission Harness (Cab)......670
W920 Cab Roof Harness......674