John Deere 1690 CCS, 1890 CCS, 1990 CCS Air Seeder Central Commodity System Seed Metering Diagnosis & Tests Manual (TM2066) - MJODTM2066.zip

This Complete Diagnosis & Tests Technical Manual offers electrical wiring diagrams for the John Deere 1690, 1890, and 1990 Seed Metering Central Commodity System, delivering every piece of shop data required to service, troubleshoot, and rebuild these machines the way professional technicians do.

The John Deere Seed Metering CCS (Central Commodity System) workshop Diagnosis & Tests technical manual for Air Seeder models 1690 CCS, 1890 CCS, and 1990 CCS covers the following:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm2066 - John Deere 1690CCS, 1890CCS, 1990 Central Commodity System Seed Metering Technical Manual (Diagnosis and Tests).pdf

tm2066 - John Deere 1690CCS, 1890CCS, 1990 Central Commodity System Seed Metering Technical Manual (Diagnosis and Tests).epub

PRODUCT DETAILS:

Total Pages: 1,267 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

TABLE OF CONTENTS

Foreword

General Information

Safety

General Information

Lubricants

Specifications

Service Information Bulletins

Diagnostic Codes and Warnings

BMU - Control Unit

GS2 Warnings

Observed Symptoms

Electrical

Hydraulics

Electrical Diagnosis

How To Use This Diagnostic Information

2100-2600 GS2 Display

Diagnostic Trouble Codes

Diagnostic Addresses By Controller

Calibration Procedures

Auxiliary Power Diagnostics

CAN Bus Type Identification

CAN Bus Type A Diagnostics

CAN Bus Type B Diagnostics

CAN Bus Type C Diagnostics

CAN Bus Type D Diagnostics

Console Power Diagnostics

Electronic Population Rate Control Diagnostics

GreenStar Display and Stand-Alone Harness Diagnostics

Implement Height Sensor Diagnostics

Lighting - Overall Diagnostics

Meter Drive – Half-Width Disconnect Type Identification

Meter Drive – Half-Width Disconnect Type A

Meter Drive – Half-Width Disconnect Type B

Seed Population Monitoring Type Identification

Seed Population Monitoring Type A

Seed Population Monitoring Type B

SeedStar 2 Dual Rank Blockage Type Identification

SeedStar 2 Dual Rank Blockage Type A Diagnostics

SeedStar 2 Dual Rank Blockage Type B Diagnostics

SeedStar 2 Dual Rank Blockage Type C Diagnostics

SeedStar 2 Dual Rank Blockage Type D Diagnostics

SeedStar 2 Dual Rank Blockage Type E Diagnostics

SeedStar 2 Dual Rank Blockage Type F Diagnostics

SeedStar 2 Dual Rank Blockage Type G Diagnostics

SeedStar 2 Dual Rank Blockage Type H Diagnostics

SeedStar 2 Single Rank Blockage Diagnostics

Tank Filling Diagnostics

Tank Level Type Identification

Tank Level Type A Diagnostics

Tank Level Type B Diagnostics

Tank Level Type C Diagnostics

Connector Information

Component Identification

Hydraulic Diagnosis

General Information

Auxiliary Hydraulic Outlet Diagnostics

Metering Fan with Auxiliary Outlet Diagnostics

Metering Fan without Auxiliary Outlet Diagnostics

Component Location

TABLE OF CONTENTS................1

Section 210: General Information................242

Group 05: Safety................14

Recognize Safety Information................17

Understand Signal Words................18

Avoid High-Pressure Fluids................19

Stay Clear Of Air Hoses................20

Avoid Heating Near Pressurized Fluid Lines................21

Prepare for Emergencies................22

Support Machine Properly................23

Work in Clean Area................24

Wear Protective Clothing................25

Avoid Harmful Asbestos Dust................26

Service Machines Safely................27

Work In Ventilated Area................28

Illuminate Work Area Safely................29

Replace Safety Signs................30

Use Proper Lifting Equipment................31

Service Tires Safely................32

Practice Safe Maintenance................33

Use Proper Tools................34

Remove Paint Before Welding or Heating................35

Dispose of Waste Properly................36

Live With Safety................37

Group 10: General Information................242

Central Commodity System - Seed Metering System - Theory of Operation................1253

Group 20: Lubricants................14

Grease................43

Alternative and Synthetic Lubricants................44

Lubricant Storage................45

Group 30: Specifications................14

Specifications Specifications and design subject to change without notice.................14

Metric Bolt and Cap Screw Torque Values................48

Unified Inch Bolt and Cap Screw Torque Values................50

Face Seal Fittings Assembly and Installation—All Pressure Applications................52

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications................53

Metric Face Seal Fitting Torque Chart—High Pressure Applications................55

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications................57

SAE Face Seal Fitting Torque Chart—High Pressure Applications................59

External Hexagon Port Plug Torque Chart................61

Service Recommendations For Flare-Type Tube Fittings................63

Group 40: Service Information Bulletins................15

Service Information Bulletins (S.I.B.)................65

Section 211: Diagnostic Codes and Warnings................66

Group BMU: BMU - Control Unit................66

BMU 000516.09 - Radar Speed Not Detected................66

BMU 000517.09 - GPS Speed Not Detected................66

BMU 002128.14 - GS2 Display Out of Memory................66

BMU 002845.12 - Member Module Communication Loss................66

BMU 002845.13 - New Member Module Detected................66

BMU 003509.03 - Member Module Sensor Supply Voltage High................66

BMU 003509.04 - Member Module Sensor Supply Voltage Low High................66

BMU 005117.02 - Member Module B1 Intermittent Communication................66

BMU 005117.12 - Member Module B1 Communication Loss................66

BMU 005118.02 - Member Module B2 Intermittent Communication................66

BMU 005118.12 - Member Module B2 Communication Loss................66

BMU 005119.02 - Member Module B3 Intermittent Communication................66

BMU 005119.12 - Member Module B3 Communication Loss................66

BMU 005120.02 - Member Module B4 Intermittent Communication................66

BMU 005120.12 - Member Module B4 Communication Loss................66

BMU 005121.02 - Member Module B5 Intermittent Communication................66

BMU 005121.12 - Member Module B5 Communication Loss................66

BMU 005122.02 - Member Module B6 Intermittent Communication................66

BMU 005122.12 - Member Module B6 Communication Loss................66

BMU 005123.02 - Member Module B7 Intermittent Communication................66

BMU 005123.12 - Member Module B7 Communication Loss................66

BMU 005124.02 - Member Module B8 Intermittent Communication................66

BMU 005124.12 - Member Module B8 Communication Loss................66

BMU 005128.02 - Member Module Sensor Supply Voltage B1 Erratic................66

BMU 005129.02 - Member Module Sensor Supply Voltage B2 Erratic................66

BMU 005130.02 - Member Module Sensor Supply Voltage B3................66

BMU 005131.02 - Member Module Sensor Supply Voltage B4................66

BMU 005132.02 - Member Module Sensor Supply Voltage B5 Erratic................66

BMU 005133.02 - Member Module Sensor Supply Voltage B6 Erratic................66

BMU 005134.02 - Member Module Sensor Supply Voltage B7 Erratic................66

BMU 005135.02 - Member Module Sensor Supply Voltage B8 Erratic................66

BMU 522972.31 - Module B8 Row 12 Sensor is Non-Operational................67

BMU 522973.31 - Module B8 Row 11 Sensor is Non-Operational................67

BMU 522974.31 - Module B8 Row 10 Sensor is Non-Operational................67

BMU 522979.31 - Module B8 Row 9 Sensor is Non-Operational................67

BMU 522980.31 - Module B8 Row 8 Sensor is Non-Operational................67

BMU 522981.31 - Module B8 Row 7 Sensor is Non-Operational................67

BMU 522982.31 - Module B8 Row 6 Sensor is Non-Operational................67

BMU 522983.31 - Module B8 Row 5 Sensor is Non-Operational................67

BMU 522984.31 - Module B8 Row 4 Sensor is Non-Operational................67

BMU 522985.31 - Module B8 Row 3 Sensor is Non-Operational................67

BMU 522986.31 - Module B8 Row 2 Sensor is Non-Operational................67

BMU 522987.31 - Module B8 Row 1 Sensor is Non-Operational................67

BMU 522988.31 - Module B7 Row 12 Sensor is Non-Operational................67

BMU 522989.31 - Module B7 Row 11 Sensor is Non-Operational................67

BMU 522990.31 - Module B7 Row 10 Sensor is Non-Operational................67

BMU 522991.31 - Module B7 Row 9 Sensor is Non-Operational................67

BMU 522992.31 - Module B7 Row 8 Sensor is Non-Operational................67

BMU 522993.31 - Module B7 Row 7 Sensor is Non-Operational................67

BMU 522994.31 - Module B7 Row 6 Sensor is Non-Operational................67

BMU 522995.31 - Module B7 Row 5 Sensor is Non-Operational................67

BMU 522996.31 - Module B7 Row 4 Sensor is Non-Operational................67

BMU 522997.31 - Module B7 Row 3 Sensor is Non-Operational................67

BMU 522998.31 - Module B7 Row 2 Sensor is Non-Operational................67

BMU 522999.31 - Module B7 Row 1 Sensor is Non-Operational................67

BMU 523000.31 - Module B6 Row 12 Sensor is Non-Operational................67

BMU 523001.31 - Module B6 Row 11 Sensor is Non-Operational................67

BMU 523002.31 - Module B6 Row 10 Sensor is Non-Operational................67

BMU 523004.31 - Module B6 Row 9 Sensor is Non-Operational................67

BMU 523005.31 - Module B6 Row 8 Sensor is Non-Operational................67

BMU 523006.31 - Module B6 Row 7 Sensor is Non-Operational................67

BMU 523007.31 - Module B6 Row 6 Sensor is Non-Operational................67

BMU 523008.31 - Module B6 Row 5 Sensor is Non-Operational................67

BMU 523009.31 - Module B6 Row 4 Sensor is Non-Operational................67

BMU 523010.31 - Module B6 Row 3 Sensor is Non-Operational................68

BMU 523011.31 - Module B6 Row 2 Sensor is Non-Operational................68

BMU 523012.31 - Module B6 Row 1 Sensor is Non-Operational................68

BMU 523013.31 - Module B5 Row 12 Sensor is Non-Operational................68

BMU 523014.31 - Module B5 Row 11 Sensor is Non-Operational................68

BMU 523015.31 - Module B5 Row 10 Sensor is Non-Operational................68

BMU 523016.31 - Module B5 Row 9 Sensor is Non-Operational................68

BMU 523017.31 - Module B5 Row 8 Sensor is Non-Operational................68

BMU 523018.31 - Module B5 Row 7 Sensor is Non-Operational................68

BMU 523019.31 - Module B5 Row 6 Sensor is Non-Operational................68

BMU 523020.31 - Module B5 Row 5 Sensor is Non-Operational................68

BMU 523021.31 - Module B5 Row 4 Sensor is Non-Operational................68

BMU 523022.31 - Module B5 Row 3 Sensor is Non-Operational................68

BMU 523023.31 - Module B5 Row 2 Sensor is Non-Operational................68

BMU 523024.31 - Module B5 Row 1 Sensor is Non-Operational................68

BMU 523025.31 - Module B4 Row 12 Sensor is Non-Operational................68

BMU 523026.31 - Module B4 Row 11 Sensor is Non-Operational................68

BMU 523027.31 - Module B4 Row 10 Sensor is Non-Operational................68

BMU 523028.31 - Module B4 Row 9 Sensor is Non-Operational................68

BMU 523029.31 - Module B4 Row 8 Sensor is Non-Operational................68

BMU 523030.31 - Module B4 Row 7 Sensor is Non-Operational................68

BMU 523031.31 - Module B4 Row 6 Sensor is Non-Operational................68

BMU 523032.31 - Module B4 Row 5 Sensor is Non-Operational................68

BMU 523033.31 - Module B4 Row 4 Sensor is Non-Operational................68

BMU 523034.31 - Module B4 Row 3 Sensor is Non-Operational................68

BMU 523035.31 - Module B4 Row 2 Sensor is Non-Operational................68

BMU 523036.31 - Module B4 Row 1 Sensor is Non-Operational................68

BMU 523037.31 - Module B3 Row 12 Sensor is Non-Operational................68

BMU 523038.31 - Module B3 Row 11 Sensor is Non-Operational................68

BMU 523039.31 - Module B3 Row 10 Sensor is Non-Operational................68

BMU 523040.31 - Module B3 Row 9 Sensor is Non-Operational................68

BMU 523042.31 - Module B3 Row 8 Sensor is Non-Operational................68

BMU 523043.31 - Module B3 Row 7 Sensor is Non-Operational................68

BMU 523044.31 - Module B3 Row 6 Sensor is Non-Operational................69

BMU 523045.31 - Module B3 Row 5 Sensor is Non-Operational................69

BMU 523046.31 - Module B3 Row 4 Sensor is Non-Operational................69

BMU 523047.31 - Module B3 Row 3 Sensor is Non-Operational................69

BMU 523048.31 - Module B3 Row 2 Sensor is Non-Operational................69

BMU 523049.31 - Module B3 Row 1 Sensor is Non-Operational................69

BMU 523050.31 - Module B2 Row 12 Sensor is Non-Operational................69

BMU 523051.31 - Module B2 Row 11 Sensor is Non-Operational................69

BMU 523052.31 - Module B2 Row 10 Sensor is Non-Operational................69

BMU 523053.31 - Module B2 Row 9 Sensor is Non-Operational................69

BMU 523054.31 - Module B2 Row 8 Sensor is Non-Operational................69

BMU 523055.31 - Module B2 Row 7 Sensor is Non-Operational................69

BMU 523056.31 - Module B2 Row 6 Sensor is Non-Operational................69

BMU 523057.31 - Module B2 Row 5 Sensor is Non-Operational................69

BMU 523058.31 - Module B2 Row 4 Sensor is Non-Operational................69

BMU 523059.31 - Module B2 Row 3 Sensor is Non-Operational................69

BMU 523060.31 - Module B2 Row 2 Sensor is Non-Operational................69

BMU 523061.31 - Module B2 Row 1 Sensor is Non-Operational................69

BMU 523062.31 - Module B1 Row 12 Sensor is Non-Operational................69

BMU 523063.31 - Module B1 Row 11 Sensor is Non-Operational................69

BMU 523064.31 - Module B1 Row 10 Sensor is Non-Operational................69

BMU 523065.31 - Module B1 Row 9 Sensor is Non-Operational................69

BMU 523066.31 - Module B1 Row 8 Sensor is Non-Operational................69

BMU 523067.31 - Module B1 Row 7 Sensor is Non-Operational................69

BMU 523068.31 - Module B1 Row 6 Sensor is Non-Operational................69

BMU 523069.31 - Module B1 Row 5 Sensor is Non-Operational................69

BMU 523070.31 - Module B1 Row 4 Sensor is Non-Operational................69

BMU 523071.31 - Module B1 Row 3 Sensor is Non-Operational................69

BMU 523072.31 - Module B1 Row 2 Sensor is Non-Operational................69

BMU 523073.31 - Module B1 Row 1 Sensor is Non-Operational................69

BMU 523194.10 - Member Module Row Sensors are Non-Operational................69

BMU 523319.03 - Master Blockage Control Unit Supply Voltage High................69

BMU 523319.04 - Master Blockage Control Unit Supply Voltage Low................69

BMU 523418.31 - CCS Tank Level Low................70

BMU 523651.02 - Software Memory Intermittent Loss................70

BMU 523651.11 - Chassis Ground Circuit Open Software Memory Loss................70

BMU 523673.05 - Chassis Ground Circuit Open................70

BMU 524054.14 - Acres to Zero................70

BMU 524055.11 - NOVRAM Memory Default Reset................70

Group 1: GS2 Warnings................70

GS2 - Acres to Zero................70

GS2 - Low Tank Level................70

GS2 - Some Seed Sensors Are Being Ignored................70

Section 212: Observed Symptoms................212

Group 240: Electrical................212

Auxiliary Power Diagnostics................268

Console Power Diagnostics................442

Electronic Population Rate Control Diagnostics................449

Half Width Disconnect Diagnostics................212

Lighting Tank Fill Diagnostics................212

Lighting - Overall Diagnostics................491

Low Tank Level Warning Diagnostics................212

Group 270: Hydraulics................212

Auxiliary Hydraulic Outlet Diagnostics................1240

Metering Fan with Auxiliary Outlet Diagnostics................1246

Metering Fan without Auxiliary Outlet Diagnostics................1255

Section 240: Electrical Diagnosis................225

Group 05: How To Use This Diagnostic Information................225

General Information................242

Group 10A: 2100-2600 GS2 Display................225

General Information................242

Group 10B: Diagnostic Trouble Codes................225

Accessing GREENSTAR 2 Diagnostic Trouble Codes................246

Diagnostic Trouble Codes — BMU — Blockage Master Control Unit................248

Group 10C: Diagnostic Addresses By Controller................225

Accessing GREENSTAR 2 Diagnostic Addresses................257

Diagnostic Addresses — BMU — Blockage Master Control Unit................259

Group 10D: Calibration Procedures................225

Implement Height Switch Calibration Check................263

Tank Meter Calibration Check................264

Group 15A: Auxiliary Power Diagnostics................268

Theory of Operation................1253

Electrical Schematic................521

Auxiliary Power Diagnostics................268

Group 15B: CAN Bus Type Identification................272

CAN Bus Type Identification................272

Group 15C: CAN Bus Type A Diagnostics................279

CAN Bus Type A Theory of Operation................1253

CAN Bus Type A Schematic................277

CAN Bus Type A Harness Layout................278

CAN Bus Type A Diagnostics................279

Group 15D: CAN Bus Type B Diagnostics................316