Volvo ECR355E NL Excavator Workshop Service Repair Manual PDF - MVLVCONECR355ENL.zip
A full-service repair guide for the Volvo ECR355E NL Excavator, complete with electrical wiring diagrams, containing every technical detail needed to service, troubleshoot, overhaul, and rebuild your machine the way expert technicians do.
This workshop service and repair manual for the Volvo ECR355E NL Excavator covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,064 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo ECR355E NL Excavators Repair Service Manual.pdf
MAIN SECTIONS
000 - Foreword....2
000 - GENERAL....3
00 - DESCRIPTION; COMPLETE MACHINE....4
Machine view....5
Product plates....7
03 - SPECIFICATIONS....9
Measurement conversion tables....10
Tightening torques....19
07 - STANDARD TIME....28
Operation numbers for additional work....29
08 - TOOL....31
Infrared Thermometer....32
09 - MISCELLANEOUS....36
Hydraulic cylinders, dieseling....37
Service positions....41
Welding on the machine....44
001 - STANDARD PARTS, SERVICE....47
16 - LUBRICANT; FUEL; OTHER FLUID....48
AdBlue_DEF....49
Alternative fuels....55
Change capacities....58
Coolant with freezing and corrosion protection....59
Coolant....63
Engine oil....67
Fuel....69
Grease....72
Hydraulic oil....76
Lubricants, service capacities and intervals....80
Recommended lubricants....82
17 - SERVICE....85
AdBlue_DEF pump unit filter, replacing....88
AdBlue_DEF tank breather filter, replacing....91
Air conditioner main filter, cleaning....93
Air conditioner main filter, replacing....95
Arrival Inspection, according to Inspection Programme....97
Bearings....102
Cab door, covers, hinges, joints and locks, lubricating....106
Cab prefilter, cleaning....108
Cab prefilter, replacing....110
CareTrack backup battery, replacing....112
Cleaning prior to repair....115
Coasting left and right swing....119
Coolant freezing point, checking....121
Coolant, changing ....124
Creeping of hydraulic cylinder....126
Cylinder speed....128
Delivery Inspection, according to Inspection Programme....131
Diesel particulate filter, checking and cleaning....135
Diesel particulate filter, regenerating....139
Engine air cleaner primary filter, replacing....141
Engine air cleaner secondary filter, replacing....143
Engine belt condition, checking....145
Engine oil and filter, changing....147
Fuel filter, replacing....150
Fuel tank breather filter, replacing....152
Hoses and tubes....155
Hydraulic oil drain filter, replacing....159
Hydraulic oil level, checking....160
Hydraulic oil return filter, replacing....162
Hydraulic oil servo filter, replacing....164
Hydraulic oil suction strainer, cleaning....165
Hydraulic oil tank breather filter, replacing....167
Hydraulic oil, changing....169
Lubrication, every 50 hours....171
MATRIS and Tech Tool, reading....173
Maintenance of Stored Machines, according to Inspection Programme....174
Maintenance service, every 10 hours....178
Maintenance service, every 1000 hours....179
Maintenance service, every 2000 hours....181
Maintenance service, every 250 hours....183
Maintenance service, every 4000 hours....184
Maintenance service, every 50 hours_{09-32-51}....186
Maintenance service, every 50 hours_{09-33-16}....187
Maintenance service, every 500 hours_{09-31-16}....188
Maintenance service, every 500 hours_{09-31-41}....190
Maintenance service, every 6000 hours_{09-29-01}....192
Maintenance service, every 6000 hours_{09-29-25}....194
Maintenance service, every 8000 hours_{09-27-59}....195
Maintenance service, every 8000 hours_{09-28-23}....196
Maintenance service, first 500 hours....197
Measuring of swing bearing clearance....198
Pressure testing....201
Radiator and hydraulic oil cooler, cleaning....205
Replacement parts....207
SCR (Selective catalytic reduction) dosing system, checking ....211
Safety when servicing....213
Service methods....217
Service position....221
Service....224
Software update, checking....227
Straight traveling performance_{05-19-23}....231
Straight traveling performance_{05-19-51}....233
Swing bath grease, checking....235
Swing gearbox oil level, checking....236
Swing gearbox oil, changing....238
Swing ring gear bearing, lubricating....240
Swing speed....241
Tech Tool, operations ....242
Test running and checking....244
Track gearbox oil level, checking....246
Track gearbox oil, changing....248
Track running speed....250
Track shoe bolts, checking....252
Track tension and condition, checking....254
Travel Speed....256
Valves, adjusting ....258
Water separator filter, replacing....262
19 - GENERAL....264
CE-marking, EMC-directive....265
Cautions during operation....269
Checklist after a fire or heat exposure....276
Decontamination....280
Environmental handling for the future....284
Environmentally hazardous fluids....288
Environmentally safe handling....292
Fire prevention measures....296
Health hazards with paint, plastics and rubber....302
Move and operate machine safely....307
Safety concerns everybody!....310
Safety rules when servicing....314
Safety when handling oils and fuel....319
Safety when handling the machine....323
Safety when using lifting equipment....329
Safety when working with air conditioning refrigerant....333
Safety when working with batteries....338
Safety when working with hydraulic systems....343
Starting with booster batteries....347
Waste handling....351
Working in environmentally contaminated areas....355
002 - ENGINE WITH MOUNTING AND EQUIPMENT....359
20 - GENERAL....360
Component locations....361
Engine belts, replacing....364
Engine control module (ECM), replacing non-programmed....366
Engine control module (ECM), replacing pre-programmed....369
Engine, description....371
Engine, reference values....378
Tech Tool, operations-[0041]....381
21 - ENGINE....383
Crankcase ventilation, description....384
Cylinder compression, testing....388
Engine rotation speed sensor (crank shaft), replacing....391
Engine, replacing....393
Engine, specifications....396
Engine, tightening torques....397
Oil level sensor, replacing....403
Valve cover, installing....406
Valve cover, removing....409
Valve mechanism, specifications....412
Valves, adjusting....414
22 - LUBRICATING SYSTEM....418
Lubricating system, description....419
Lubrication oil pressure, checking with pressure gauge....424
Lubrication system, component locations....427
Lubrication system, specifications....429
Lubrication system, tightening torques....431
23 - FUEL SYSTEM....434
Carbon dioxide in fuel system, checking....435
Feed pump pressure, checking....441
Fuel control valve (FCV), replacing....443
Fuel filler pump, specifications....448
Fuel rail pressure sensor, replacing....449
Fuel rail, replacing....451
Fuel system, bleeding....454
Fuel system, component location....456
Fuel system, description....458
Fuel system, specifications....465
Fuel system, tightening torques....467
High pressure fuel pipes, replacing....474
High pressure fuel pump, replacing....477
Injector sleeves, replacing....480
Injectors, replacing....490
Pressure relief valve (PRV), replacing....495
Water separator, specifications....498
25 - INLET & EXHAUST SYSTEM....500
ACM (Aftertreatment control module) non-programmed, replacing....501
ACM (Aftertreatment control module) pre-programmed, replacing....504
AdBlue_DEF dosing injector, replacing....506
AdBlue_DEF mixing tube, replacing....509
AdBlue_DEF pump unit diagnostics, description....513
AdBlue_DEF pump unit, filter, replacing....517
AdBlue_DEF quality, checking....520
AdBlue_DEF tank, cleaning....523
AdBlue_DEF tank, replacing....526
AdBlue_DEF, draining....528
Charge air cooler, replacing....531
Coolant valve, replacing....539
Crystallization of AdBlue_DEF, checking....542
DOC (Diesel oxidation catalyst), replacing....547
DPF (Diesel particulate filter), checking and cleaning....551
Exhaust Aftertreatment System, component location....555
Exhaust Aftertreatment System, description....557
Exhaust pipe flexible tube, replacing....571
Inlet and exhaust system, component location....574
Inlet and exhaust system, description....576
Inlet and exhaust system, specification....582
Inlet and exhaust system, tightening torques....584
Inlet throttle, replacing....589
Regeneration log, checking....591
Regeneration process, description....602
SCR (Selective catalytic reduction) dosing system, checking....609
SCR (Selective catalytic reduction) muffler, replacing....612
Wastegate, checking....618
26 - COOLING SYSTEM....620
Carbon dioxide in coolant system, checking....621
Coolant pump, replacing....627
Coolant with anti-freeze and corrosion protection, recommendation....631
Coolant, changing....634
Cooling fan control....637
Cooling fan, description....641
Cooling system pressure, checking....642
Cooling system, component location....644
Cooling system, description....646
Cooling system, specifications....650
Cooling system, tightening torques....651
Expansion tank, replacing....655
Radiator, replacing....658
Reversible cooling fan, description....660
Thermostat, replacing....663
27 - ENGINE CONTROL....667
Engine - Pump control, specification....668
29 - MISCELLANEOUS....670
EGR actuator, replacing....671
EGR cooler, replacing....673
EGR reed valve, replacing....677
EGR system, tightening torques....679
EGR venturi tube, cleaning....681
EGR venturi tube, replacing....683
Exhaust Gas Recirculation (EGR), description....685
Exhaust gas recirculation (EGR), component location....692
003 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS....694
30 - GENERAL....695
AL3201, description and measuring....701
Attachment quick coupler....704
Auto Idle....706
Automatic engine shut-down....709
Auxiliary start....712
BA3101, description and measuring....716
BB1 Communication bus, description and measuring....718
BB2 Communication bus, description and measuring....721
Boom float position, description....724
CU9901, description and measuring....726
CareTrack with anti-theft....728
Collection of basic data....739
Conditions when checking....743
ECO mode, description....748
Electrical system, description....750
Electrical system, special instructions for servicing, action when working on machine....752
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator....755
Electrical system, special instructions for servicing, electrical components, batteries....758
Electrical system, special instructions for servicing, electronic components....762
Electrical system, special instructions for servicing, general....765
Electrical system, specifications....769
Electro hydraulic pump control, description....772
Electronic control system, description....777
Engine stops....783
Error codes, build-up....785
FX1005, description and measuring....787
FX1006, description and measuring....790
FX1007, description and measuring....793
FX1008, description and measuring....797
FX1054, description and measuring....801
FX1074, description and measuring....804
FX1079, description and measuring....807
FX1116, description and measuring....810
FX1117, description and measuring....813
General fault diagnosis information....816
Grading and lifting control, description....818
HE2501, description and measuring....822
HE2511, description and measuring....824
HE2512, description and measuring....826
HE2513, description and measuring....828
Information display, check....830
Instrument Cluster (IC), description and measuring....833
Intermittent wiper and washer....835
Lead and connector checks....839
MA2301-MA2306, description and measuring....845
MA2517, description and measuring....848
MA2519, description and measuring....850
MA2523, description and measuring....853
MA2524, description and measuring....855
MA2602, description and measuring....857
MA9109, description and measuring....859
MA9116, description and measuring....862