Volvo A25F Articulated Hauler Service Repair Workshop Manual PDF Download - MVOLCOA25F.zip

Volvo A25F Articulated Haulers Service Repair Manual

This is the full official factory service and repair manual for the Volvo A25F Articulated Hauler, complete with electrical wiring diagrams. It contains every workshop detail needed to service, troubleshoot, fix, and rebuild the machine just like a professional technician would.

Articulated Haulers A25F Volvo workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

PRODUCT DETAILS:

Pages: 3,950

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

0 - GENERAL

00 - DESCRIPTION; COMPLETE MACHINE

Complete machine, descriptions

Information and warning decals

Product plates

03 - SPECIFICATIONS

Tightening torques

Tyre equipment and recommended tyre pressures

Weights_{06-41-12}

Weights_{06-41-24}

07 - STANDARD TIME

Operation numbers for additional work

08 - TOOL

88830227_88830228 User instruction

88830268 User Instruction

88830386 User instruction

88830507 User instruction

88830508 User instruction

88830557 User Instruction

E-1763

E-2005

E-2014

E-2511

E-2517

E-2518

E-2519

E-2524

E-2525

E-2526

E-2527

E-2528

E-2529

E-2530

E-2531

E-2532

E-2533

E-2546

E-7030

Infrared Thermometer

Leak detector 951 1207, description

09 - MISCELLANEOUS

Basic checks

Basic check, transmission

Brake system, basic check

Collection of basic data

Electrical system, basic check

Engine, basic check

Parking brake, basic check

Power transmission, basic check

Steering and hydraulics, basic check

Tech Tool, operations-[0519]

Troubleshooting, assistant devices

Troubleshooting Strategy

1 - STANDARD PARTS, SERVICE

16 - LUBRICANT; FUEL; OTHER FLUID

Alternative fuels

Automatic lubrication system

Coolant

Exhaust heated dump body

Grease

Recommended lubricants_{05-58-35}

Recommended lubricants_{05-58-46}

17 - SERVICE

Air drier cartridge, replacing

Air drier filter, replacing

Alternative exit, checking

Arrival Inspection, according to Inspection Programme

Automatic central lubrication filter, replacing

Axle breather filters, replacing

Basic service

Brake cooling oil, changing

Brake cooling oil level, checking

Brake cooling oil tank breather filter, replacing

Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{05-27-41}

Brake cooling tank return oil filter and magnetic rods, cleaning and replacing_{05-27-55}

Brake system pressure oil filter, replacing

Cab asbestos filter, replacing

Cab main filter, replacing

Cab prefilter, replacing

Condition test and maintenance program

Coolant, changing

Coolant freezing point, checking

Delivery Inspection, according to Inspection Programme

Drive axles and hubs oil, changing

Drive axles leakage, checking

Drive belts, checking

Dropbox and front axle, breather filter, replacing

Dropbox leakage, checking

Dropbox oil, changing

Dump body alternative, lowering

Engine air cleaner primary filter, replacing

Engine air cleaner secondary filter, replacing

Engine and cab heater extra fuel tank breather filter, replacing

Engine and cab heater fuel filter, replacing_{05-35-50}

Engine and cab heater fuel filter, replacing_{05-36-03}

Engine and dropbox mounts, checking

Engine oil and filter, changing_{05-47-07}

Engine oil and filter, changing_{05-47-24}

Engine pre cleaner cyclone type, cleaning

Exhaust heated load body, checking, cleaning and greasing

Extra fuel prefilter, replacing

Fire suppression system, checking_{05-17-39}

Fire suppression system, checking

Frame extension bolted joints torque, checking

Frame joint bearings clearance, checking

Fuel filters, replacing

Fuel system extra fuel pre- filter, draining

Fuel tank breather filter, replacing_{05-39-59}

Fuel tank breather filter, replacing_{05-40-12}

Fuel tank sediment, draining

Hydraulic oil, changing

Hydraulic oil level, checking

Hydraulic oil tank breather filter, replacing

Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{05-19-15}

Hydraulic tank return oil filter and magnetic rod, cleaning and replacing_{05-19-29}

Hydraulic tank sediment, draining

Load body rubber cushions clearance, checking

Lubrication, every 1000 hours

Lubrication, every 2000 hours

Lubrication, every 250 hours

Lubrication, every 500 hours

Maintenance of Stored Machines, according to Inspection Programme

Maintenance service, every 1000 hours

Maintenance service, every 10 hours

Maintenance service, every 2000 hours_{05-51-44}

Maintenance service, every 2000 hours_{05-51-56}

Maintenance service, every 250 hours

Maintenance service, every 4000 hours_{05-51-12}

Maintenance service, every 4000 hours_{05-51-23}

Maintenance service, every 500 hours

Maintenance service, every 50 hours

Maintenance service, every 6000 hours

Maintenance service, first 1000 hours

Maintenance service, first 100 hours

MATRIS and Tech Tool, reading

Oil-bath air cleaner reservoir filter insert, cleaning

Oil-bath air cleaner reservoir oil, changing

Oil-bath air cleaner reservoir oil, checking

Parking brake function, checking

Parking brake, manually releasing

Parking brake pads, checking

Power take-off suction strainer, cleaning

Propeller shaft between transmission and dropbox, removing

Propeller shaft movement, checking

Radiator, cleaning

Recovering and towing

Restoring from service position

Restoring of the machine

Safety when servicing

Secondary steering, checking

Service_{05-56-14}

Service_{05-56-29}

Service brake disc wear, checking

Service points

Service Position 1

Software update, checking

Steering cylinder bearings clearance, checking

Steering joint bearing, checking

Suspension cylinder (GHS), checking_{05-25-15}

Suspension cylinder (GHS), checking_{05-25-32}

Suspension cylinder (GHS) oil, changing_{05-24-21}

Suspension cylinder (GHS) oil, changing_{05-24-46}

Suspension cylinder (GHS) rubber bearings, checking_{05-25-52}

Suspension cylinder (GHS) rubber bearings, checking_{05-26-06}

Tech Tool, Operations

Trailer hitch, checking

Transmission breather filter, replacing

Transmission oil, changing

Transmission oil filter, replacing

Transporting the machine

Tyre wear and air pressure, checking

Valves, Adjusting

19 - GENERAL

CE-marking, EMC-directive

Checking function

Checklist after a fire or heat exposure

Decontamination

Environmental handling for the future

Environmentally hazardous fluids

Environmentally safe handling

Environment

Fire prevention measures

FOPS and ROPS

Health hazards with paint, plastics and rubber

Rules when handling tyres

Safety concerns everybody!

Safety during electric welding

Safety when handling accumulators

Safety when handling oils and fuel

Safety when handling the machine

Safety when lifting and supporting the machine

Safety when using lifting equipment

Safety when working on hydraulic systems

Safety when working on pressurized systems

Safety when working on the machine's electrical system

Safety when working with batteries

Service position 1

Starting with booster batteries

Waste handling

Working in environmentally contaminated areas

2 - ENGINE WITH MOUNTING AND EQUIPMENT

20 - GENERAL

E-ECU MID 128 non-programmed, replacing

E-ECU MID 128 pre-programmed, replacing

Engine, capacities

Engine, description

Engine, sensor locations

Tech Tool, operations-[4039]

Tightening torques, engine mounts

21 - ENGINE

Camshaft, replacing

Camshaft setting, checking

Crankshaft, axial clearance, checking

Crankshaft front oil seal, replacing

Crankshaft rear oil seal, replacing

Cylinder block, description

Cylinder compression, testing

Engine and transmission, removing

Engine mounting rear, changing

Engine mount rubber cushion, replacing

Engine rotation speed sensor (camshaft), replacing

Engine rotation speed sensor, replacing

Engine, specifications

Engine, tightening torques

Engine timing gear, description

Valve mechanism, specifications

Valves, adjusting

22 - LUBRICATING SYSTEM

Lubrication oil consumption, checking

Lubrication oil pressure, checking with pressure gauge

Lubrication pressure rocker arm shaft, checking

Lubrication system, component locations

Lubrication system, description

Lubrication system, specifications

Lubrication system, tightening torques

23 - FUEL SYSTEM

Air in fuel system, checking

Carbon dioxide in fuel system, checking

Feed pump pressure, checking

Fuel level, description

Fuel pump, inspecting

Fuel system, bleeding

Fuel system, component location

Fuel system, description

Fuel system, specifications

Injector sleeves, replacing

Overflow valve, replacing

Stall speed, checking

Unit injector pretension, adjusting

Unit injector, replacing

25 - INLET & EXHAUST SYSTEM

Auxiliary brake (engine braking), description

Charge air cooling system, description

Compression brake, description

Cooling fan motor, charge air cooler, checking_adjusting high rpm

Cooling fan motor, charge air cooler, checking_adjusting low rpm

Exhaust pipe flexible tube, replacing

Exhaust pressure governor

Inlet and exhaust system, component location

Inlet and exhaust system, description

Inlet and exhaust system, specification

Inlet and exhaust system, tightening torques

Turbocharger, inspecting

Turbocharger, replacing

26 - COOLING SYSTEM

Carbon dioxide in coolant system, checking

Coolant with anti-freeze and corrosion protection, recommendation

Cooling fan motor, radiator, checking_adjusting low rpm

Cooling fan motor, radiator, checking high rpm

Cooling fan speed control, description

Cooling system, component location

Cooling system, description

Cooling system pressure, checking