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Volvo MC70C Skid Steer Loader Workshop Repair Manual Wiring Diagrams PDF - MVLVCONMC70C.zip

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This is a full factory service and repair guide, complete with electrical wiring diagrams, for the Volvo MC70C Skid Steer Loader. It contains every technical detail needed to keep up with maintenance, troubleshoot faults, and carry out repairs at the same level as a trained professional technician.


Inside the Volvo Construction Equipment MC70C Skid Steer Loader workshop service and repair manual, you'll find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


Volvo MC70C Skid Steer Loaders Repair Service Manual.pdf


PRODUCT DETAILS:


Total Pages: 1,197 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


MAIN SECTIONS


0 - Foreword...2


0 - GENERAL...3


00 - DESCRIPTION; COMPLETE MACHINE...4


Description, complete machine...4


03 - SPECIFICATIONS...6


Boom suspension system (BSS) valve block, specifications...6


Charge pump, specifications...7


Conversion tables...8


Coolant, specifications...16


Engine, specifications_{01-37-07}...17


Engine, specifications_{01-37-31}...18


Fuel, lubricant and filling capacities...19


Hydraulic connections, tightening torques_{01-32-40}...20


Hydraulic connections, tightening torques_{01-33-08}...22


Hydraulic tank, specifications...27


Loader pump, specifications-[3400]...28


Main control valve, specifications ...29


Positional adapters...30


Push lock fittings_{01-31-04}...32


Push lock fittings_{01-31-32}...34


Quick release couplings_{01-38-43}...36


Quick release couplings_{01-39-12}...40


Radio, specifications-[3632]...43


Rapid assembly fittings...45


Return line filter, specifications...46


Self levelling valve, specifications-[3427]...47


Thread locking compound, application_specifications_{01-39-51}...48


Thread locking compound, application_specifications_{01-40-15}...50


Tightening torque, specifications_{01-41-46}...52


Tightening torque, specifications_{01-42-11}...56


Transmission pump, specifications-[3605]...61


07 - STANDARD TIME...62


Operation numbers for additional work...62


1 - STANDARD PARTS, SERVICE...64


16 - LUBRICANT; FUEL; OTHER FLUID...65


Fuel, lubricant and filling capacities_{01-27-53}...65


Fuel, lubricant and filling capacities_{01-28-17}...67


Recommended lubricants...69


17 - SERVICE...70


Air cleaner dust valve, changing_{12-50-48}...70


Air cleaner dust valve, changing_{12-51-16}...72


Air cleaner inner element, replacing...74


Air cleaner outer element, changing...77


Air cleaner outer element, replacing...79


Air conditioning filters, changing_{12-49-39}...82


Air conditioning filters, changing_{12-50-07}...85


Alternator belt, checking...87


Alternator, checking...89


Alternator, testing...93


Arrival Inspection, according to Inspection Programme...95


Battery isolator switch, checking...96


Battery isolator, checking...97


Battery terminals, cleaning...99


Battery, maintenance_{01-16-53}...100


Battery, maintenance_{01-17-30}...102


Cab heating and air conditioning filter, replacing...104


Cleaning of the machine...107


Compressor belt, checking...108


Coolant level, checking-[1541]...110


Coolant level, checking...112


Coolant, changing-[1507]...114


Coolant, changing...118


Coolant, draining...120


Coolant, filling...122


Coolers, cleaning...123


Cooling system integrity, checking...124


Crankcase ventilation separator element, replacing...126


Cylinder rams condition, checking...128


Delivery Inspection, according to Inspection Programme...129


Drain line screen filter adapter, replacing...130


Drive chain case oil level, checking_{01-02-33}...132


Drive chain case oil level, checking_{01-03-01}...134


Drive chain case oil, changing...136


Drive chain case oil, changing_{01-01-24}...138


Drive chain case oil, changing_{01-01-51}...140


Drive chain oil level, checking...142


Engine air cleaner primary filter, replacing...144


Engine air cleaner secondary filter, replacing...146


Engine air cleaner system integrity, checking-[4505]...148


Engine air cleaner system integrity, checking...150


Engine belt condition, checking...151


Engine belt, replacing-[3916]...153


Engine oil and filter, changing...158


Engine oil filter, replacing_{01-12-56}...162


Engine oil filter, replacing_{01-13-24}...163


Engine oil level, checking-[1432]...167


Engine oil level, checking...169


Engine oil, changing...171


Engine oil, draining...175


Engine oil, filling...178


Exhaust system integrity, checking...179


Front end accessory drive (FEAD) belt condition, checking...180


Front end accessory drive (FEAD) belt, adjusting...182


Front end accessory drive (FEAD) belt, replacing...185


Fuel filter element, changing...188


Fuel filter element, replacing...191


Fuel filter, replacing...193


Fuel system, bleeding...195


Fuel_water separator, draining_{01-07-13}...197


Fuel_water separator, draining_{01-07-41}...199


Greasing, daily_{01-18-17}...201


Greasing, daily_{01-18-45}...203


Hydraulic cylinders, checking...205


Hydraulic oil charge filter, replacing...206


Hydraulic oil filters, replacing...209


Hydraulic oil level, checking-[0045]...212


Hydraulic oil level, checking...214


Hydraulic oil return filter, replacing...215


Hydraulic oil tank breather filter, replacing-[5459]...217


Hydraulic oil tank breather filter, replacing...219


Hydraulic oil tank, draining_{12-58-37}...221


Hydraulic oil tank, draining_{12-59-04}...223


Hydraulic oil tank, filling_{12-56-57}...225


Hydraulic oil tank, filling_{12-57-25}...227


Hydraulic oil, changing...229


Hydraulic oil, changing_{01-00-08}...231


Hydraulic oil, changing_{12-59-41}...234


Hydraulic pressure, checking-[2312]...235


Hydraulic return filter, replacing...241


Hydraulic screen filter adapter, replacing...243


Hydraulic service procedures...245


In-line fuel filter, changing...247


Leakage, checking...249


Lubrication, every 10 hours...250


Maintenance of Stored Machines, according to Inspection Programme...253


Maintenance service, daily_{01-24-25}...254


Maintenance service, daily_{01-24-49}...256


Maintenance service, every 10 hours...258


Maintenance service, every 1000 hours...259


Maintenance service, every 1000 hours_{01-21-16}...261


Maintenance service, every 1000 hours_{01-21-41}...262


Maintenance service, every 1500 hours-[2040]...263


Maintenance service, every 1500 hours...264


Maintenance service, every 2000 hours...266


Maintenance service, every 2000 hours_{01-19-47}...268


Maintenance service, every 2000 hours_{01-20-11}...269


Maintenance service, every 3000 hours...271


Maintenance service, every 50 hours...273


Maintenance service, every 50 hours_{01-23-22}...275


Maintenance service, every 50 hours_{01-23-46}...276


Maintenance service, every 500 hours...278


Maintenance service, every 500 hours_{01-22-19}...280


Maintenance service, every 500 hours_{01-22-43}...282


Parking brake function, checking...284


Radiator and coolers, cleaning_{01-11-54}...286


Radiator and coolers, cleaning_{01-12-18}...287


Service and Maintenance Introduction...288


Spark arrester, cleaning-[4615]...289


Spark arrester, cleaning...291


Starter motor, checking...293


Starter motor, testing...297


Stop pad, adjusting...299


Track sprocket bolt torque, checking...301


Track tension and condition, checking...303


Track tension, adjusting...305


Tyre wear and air pressure, checking...307


Tyres, checking air pressure...309


Tyres, wear and air pressure, checking...311


Water separator filter, replacing...313


Water separator, checking...315


Water separator, replacing...317


Wheel nuts torque, checking-[0330]...319


Wheel nuts torque, checking...320


Wiring harness integrity, checking...321


19 - GENERAL...322


A few simple safety rules...322


Before operating...326


Before service, read...330


Charging batteries...334


Checklist after a fire or heat exposure...338


Cleanliness...341


Decontamination...345


Electrical system...349


Environment...353


Environmental handling for the future...358


General...360


Health hazards with paint, plastics and rubber...365


Safety concerns everybody!...369


Safety when handling oil and fuel...373


Safety when handling the machine...375


Safety when lifting and supporting the machine...379


Safety when working with batteries...382


Service position 1_{12-19-14}...385


Service position 2_{12-19-42}...388


Service position_{12-20-37}...392


Some simple rules regarding tyre handling...402


2 - ENGINE WITH MOUNTING AND EQUIPMENT...404


20 - GENERAL...405


E-ECU, replacing...405


Engine belt, adjusting...407


Engine belt, replacing...410


21 - ENGINE...415


Engine mounts, replacing...415


Engine, installing...416


Engine, installing_{12-04-25}...417


Engine, installing_{12-04-48}...419


Engine, removing...421


Engine, removing_{12-05-34}...423


Engine, removing_{12-05-57}...425


Engine, specifications_{12-06-35}...427


Engine, specifications_{12-06-58}...429


Engine, specifications_{12-07-22}...430


Fault tracing, engine...431


23 - FUEL SYSTEM...434


Fuel system, bleeding_{12-01-27}...434


Fuel system, bleeding_{12-01-55}...435


Fuel system, bleeding_{12-02-18}...437


Fuel, specifications...438


26 - COOLING SYSTEM...441


Cooling fan motor, replacing...441


Cooling fan motor, specifications...443


Cooling fan solenoid, replacing...444


Cooling package, installing_{11-57-38}...446


Cooling package, installing_{11-58-01}...449


Cooling package, removing_{11-58-42}...450


Cooling package, removing_{11-59-10}...453


Expansion tank, replacing...455


Fan control valve, description...457


Fan control valve, installing...460


Fan control valve, removing...462


Fan reversing valve, description...464


27 - ENGINE CONTROL...466


Engine control unit (E-ECU), description...466


Throttle control...469


3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...471


30 - GENERAL...472


Collection of basic data...472


Electrical system, specifications_{11-52-12}...475


Electrical system, specifications_{11-52-35}...476


Fault code list...477


Fault tracing, electrical system...484


Lead and connector checks...486


Logic control...491


Multimeter...498


Troubleshooting, general...500


31 - BATTERY...502


Battery maintenance...502


Battery, installing...504


Battery, removing...506


Battery, replacing...508


Battery, specification...511


32 - ALTERNATOR; CHARGE REGULATOR...512


Alternator removing, inspecting and installing...512


Alternator, description...518


Alternator, installing...520


Alternator, removing...522


Alternator, specifications...524


33 - STARTING SYSTEM...525


Starter motor, installing...525


Starter motor, removing...526


35 - LIGHTING...527


Direction indicator, replacing...527


Lights, specifications...529


Road lights, description...530


Work lights, description...532


Work lights, replacing_{11-38-46}...534


Work lights, replacing_{11-39-13}...536


36 - OTHER ELECTRICAL EQUIPMENT...538


Back up alarm, replacing...538


Electronic control unit (ECU), description...540


Hand throttle control switch, description...542


Radio, specifications_{11-36-25}...544


Radio, specifications_{11-36-49}...548


White noise_reverse alarm, description...550


Windscreen wiper front motor, replacing...551


Windscreen wiper system, description...554


Windscreen wiper tank fluid, changing...557


Windscreen wiper tank, replacing...558


37 - CABLE; FUSE; RELAY...560


Battery disconnect switch, replacing...560


Battery isolator-[0403]...562


Battery isolator...564


Component list, Miscellaneous_{11-27-41}...565


Component list, Miscellaneous_{11-28-05}...566


Component list, Solenoid valves_{11-23-32}...567


Component list, Solenoid valves_{11-23-56}...569


Component list, Switches_{11-22-23}...571


Component list, Switches_{11-22-47}...573


Component list, fuses_{11-28-43}...575


Component list, fuses_{11-29-07}...577


Component list, motors_{11-26-39}...579


Component list, motors_{11-27-03}...580


Component list, relays_{11-25-37}...581


Component list, relays_{11-26-01}...583

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