John Deere 544L 4WD Loader Operator's Manual OMT406388X19 PDF Download - MJODOMT406388X19.zip
A full Operator's Manual covering the John Deere 544L 4WD Loader, containing every technical detail needed to run and service the machine.
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PRODUCT DETAILS:
Total Pages: 668 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS...1
Section 1-1: Safety—Safety and Operator Conveniences...46
Safety and Operator Convenience Features...47
Section 1-2: Safety—General Precautions...49
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...50
Recognize Safety Information...54
Follow Safety Instructions...55
Operate Only If Qualified...56
Wear Protective Equipment...57
Protect Against Noise...58
Avoid Unauthorized Machine Modifications...59
Inspect Machine...60
Stay Clear of Moving Parts...61
Avoid High-Pressure Fluids...62
Avoid High-Pressure Oils...63
Work In Ventilated Area...64
Avoid Static Electricity Risk When Refueling...65
Prevent Fires...67
In Case of Machine Fire...68
Prevent Battery Explosions...69
High Debris Applications...70
Clean Debris from Machine...71
Handle Chemical Products Safely...72
Handle Starting Fluid Safely...73
Decommissioning — Proper Recycling and Disposal of Fluids and Components...74
Prepare for Emergencies...75
Exhaust Filter Ash Handling and Disposal...76
Add Cab Guarding for Special Uses...77
Section 1-3: Safety—Operating Precautions...78
Use Steps and Handholds Correctly...79
Start Only From Operator's Seat...80
Use and Maintain Seat Belt...81
Prevent Unintended Machine Movement...82
Avoid Work Site Hazards...84
Keep Riders Off Machine...86
Avoid Backover Accidents...87
Avoid Machine Tip Over...88
Avoid Power Lines...90
Use Special Care When Operating Loader...91
Operating on Slopes...92
Operating or Traveling On Public Roads...93
Inspect and Maintain ROPS...94
Travel Safely...95
Prevent Acid Burns...96
Add and Operate Attachments Safely...98
Section 1-4: Safety—Maintenance Precautions...99
Park and Prepare for Service Safely...100
Service Machines Safely...101
Service Accumulator Systems Safely...102
Service Cooling System Safely...103
Remove Paint Before Welding or Heating...104
Make Welding Repairs Safely...105
Drive Metal Pins Safely...106
Service Tires Safely...107
Use Proper Lifting Equipment...108
Clean Exhaust Filter Safely...109
Section 1-5: Safety—Safety Signs and Other Instructions...113
Safety Signs and Other Instructions...113
Section 2-1: Operation—Operator’s Station...127
Levers—Two Function Hydraulic Control...128
Levers—Three Function Hydraulic Control...130
Levers—Four Function Hydraulic Control...132
Levers—Five or Six Function Hydraulic Control...133
Pedals...134
Sealed Switch Module (SSM) Functions...135
Primary Display Unit (PDU) Functions...142
Horn Button...158
Turn Signals...160
Power Adjustable Mirrors—If Equipped...161
Dome Light...162
Air Conditioner and Heater Operation...163
Counter Switch—If Equipped...165
Radio—If Equipped...167
Auxiliary Power Supply...172
Opening and Securing Side Door...174
Opening Side Window (Alternative Exit)...176
Seat Adjustment...178
Fire Extinguisher Mounting Location...182
Section 2-2: Operation—Operating the Machine...183
Before Starting Work...185
Inspect Machine Daily Before Starting...186
Check Instruments Before Starting...188
Security System...191
Battery Disconnect Switch...192
Engine Break-In Period...193
Starting the Engine...605
Cold Start Aid—Block Heater—If Equipped...198
Cold Start Aid—Glow Plug...199
Cold Weather Warm-Up...201
Required Machine Stop Warning...202
Park Brake Switch...205
Shifting the Transmission...610
Operating in Water and Mud...212
Driving Up a Steep or Slippery Slope...213
Automatic Idle and Automatic Shutdown...214
Turbocharger Cool Down...216
Stopping the Engine...605
Joystick Bucket and Boom Control...219
Two Lever Bucket and Boom Control...222
Auxiliary Control...225
Ride Control—If Equipped...226
Secondary Steering—If Equipped...231
Differential Lock Operation...233
Throttle Lock—If Equipped...237
Service ADVISOR™ Remote (SAR) Software Delivery Process...240
Exhaust Filter...241
Selective Catalytic Reduction (SCR) System Overview...244
US EPA Qualified Emergency Use — SCR Derate Override Option...246
EU Qualified Emergency Use — SCR Derate Override Option...248
Rear Camera and Radar Object Detection (ROD) System—If Equipped...250
Counter Switch Operation—If Equipped...254
Embedded Payload Scale—If Equipped...256
Boom Height Kickout Adjustment...263
Return-to-Carry Adjustment...264
Return-to-Dig Adjustment...265
Operating Loader Coupler—If Equipped...267
Using the Loader Bucket...269
Backdragging...272
Fork Attachment...273
Parking the Machine...277
Loading Machine on a Trailer...280
Towing Procedure...284
Drive Through Mode Operation...287
Lifting the Machine...288
Section 2-3: Operation—Monitor Operation...290
Aftertreatment Indicators Overview...291
Primary Display Unit (PDU)...294
Main Menu...295
Main Menu—Display Settings...297
Main Menu—Diagnostics...298
Main Menu—Exhaust Filter...303
Main Menu—Exhaust Filter Auto Cleaning...304
Main Menu—Exhaust Filter Parked Cleaning...305
Main Menu—Exhaust Filter Emergency Override...307
Main Menu—Software Update...624
Main Menu—Calibrations—Electro-Hydraulic Valves...309
Main Menu—Calibrations—Implement Control Levers...311
Main Menu—Calibrations—Loader Position Sensors...313
Main Menu—Calibrations—Loader Linkage...314
Main Menu—Calibrations—Transmission Clutches...315
Main Menu—Calibrations—Brake Pedal...316
Main Menu—Machine Setup...317
Main Menu—Security...323
Main Menu—Machine Fan...326
Main Menu—Fuel Consumption...328
Main Menu—About...329
Main Menu—Job Timer...331
Main Menu—Camera—If Equipped...332
Main Menu—Payload Weighing—If Equipped...334
Section 3-1: Maintenance—Machine...336
Required Emission-Related Information...337
Alternative and Synthetic Lubricants...338
Lubricant Storage...339
Mixing of Lubricants...340
Hydraulic Oil...341
Multipurpose Extreme Pressure (EP) Grease...343
Diesel Fuel...344
Diesel Fuel Specifications...346
Lubricity of Diesel Fuel...347
Handling and Storing Diesel Fuel...348
Biodiesel Fuel...349
Testing Diesel Fuel...351
Supplemental Diesel Fuel Additives...352
Fuel Filters...353
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...354
Refilling Diesel Exhaust Fluid (DEF) Tank...355
Testing Diesel Exhaust Fluid (DEF)...357
Storing Diesel Exhaust Fluid (DEF)...358
Disposal of Diesel Exhaust Fluid (DEF)...359
Minimizing the Effect of Cold Weather on Diesel Engines...360
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...362
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...363
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...365
Diesel Engine Oil Service Interval for Operation at High Altitude...367
Oil Filters...368
Transmission, Park Brake, and Axle Oil...369
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...370
Water Quality for Mixing with Coolant Concentrate...372
Operating in Warm Temperature Climates...373
Testing Coolant Freeze Point...374
Disposing of Coolant...376
Section 3-2: Maintenance—Periodic Maintenance...377
Service Machine at Specified Intervals...378
Check the Hour Meter Regularly...379
Prepare Machine for Maintenance...380
Frame Locking Bar...384
Locking Loader Boom...385
Engine Service Doors and Side Shields...387
Cooling System Doors...388
Fuel Tank...390
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...391
Service Intervals...392
Required Parts...394
Section 3-3: Maintenance—As Required...396
Check Windshield Washer Fluid Level...397
Inspect Tires and Check Pressure...398
Tire Pressures...400
Check Wheel Bolt Torque...405
Inspect Engine Air Cleaner Elements...406
Inspect Serpentine Belt...408
Clean Cooler Cores...410
Check Rear Camera and Radar Object Detection (ROD) System—If Equipped...413
Drain Water From Primary Fuel Filter With Water Separator...415
Service Exhaust Filter...416
Drain, Flush, and Refill Fuel Tank...417
Check Cab Recirculation Air Filter...419
Check Cab Fresh Air Filter...420
Check and Clean Cab Air Filter Precleaner—If Equipped...422
Clean Hydraulic Pump Case Drain In-Line Screen...424
Clean Debris From Coupler Lock Cylinder—If Equipped...428
Lubricate Cab Door Hinges...430
Section 3-4: Maintenance—Every 10 Hours or Daily...431
Clean Air Cleaner Dust Unloader Valve...432
Check Coolant Level at Surge Tank...433
Check Engine Oil Level...435
Check Hydraulic System Oil Level...436
Check Transmission Oil Level...437
Section 3-5: Maintenance—Every 100 Hours...439
Lubricate Loader Linkage and Cylinder Pivots...440
Lubricate Coupler Lock Pins—If Equipped...446
Section 3-10: Maintenance—Every 2000 Hours...487
Drain and Refill Front and Rear Axle Oil...488
Replace Open Crankcase Ventilation (OCV) Filter...490
Check and Adjust Engine Valve Lash...491
Drain and Refill Transmission Oil and Replace Filter...492
Rerun Transmission Clutch Calibration...494
Section 3-7: Maintenance—Every 250 Hours...451
Take Engine Oil Sample...452
Section 3-8: Maintenance—Every 500 Hours...453
Lubricate Driveline Upper and Lower Sliding Joints...454
Lubricate Front and Rear Axle Shaft Seals...456
Check Battery Electrolyte Level and Terminals...457
Replace Hydraulic Reservoir Breather Filter...460
Check Front and Rear Axle Oil Level...461
Check Air Intake Hoses and Charge Air Cooler Tube Couplings...463
Take Fluid Samples...464
Drain and Refill Engine Oil and Replace Filter...465
Replace Primary Fuel Filter...467
Replace In-Line Fuel Filter...469
Replace Final Fuel Filter...470
Check Park Brake Oil Level...471
Lubricate Front and Rear Shaft Seals on Park Brake...616
Check Ride Control Accumulator—If Equipped...473
Section 3-9: Maintenance—Every 1000 Hours...476
Replace Air Cleaner Dust Unloader Valve...477
Replace Engine Air Cleaner Elements...478
Replace Fuel Tank Breather Filter...480
Check Coolant Condition...481
Replace Axle Oil Filters—If Equipped...483
Lubricate Frame Hinge Pivots...484
Drain and Refill Park Brake Oil...485
Section 3-10: Maintenance—Every 2000 Hours...487
Drain and Refill Front and Rear Axle Oil...488
Replace Open Crankcase Ventilation (OCV) Filter...490
Check and Adjust Engine Valve Lash...491
Drain and Refill Transmission Oil and Replace Filter...492
Rerun Transmission Clutch Calibration...494
Section 3-11: Maintenance—Every 4000 Hours...495
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter...496
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter...497
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter...499
Replace Diesel Exhaust Fluid (DEF) Baffle...500
Clean Diesel Exhaust Fluid (DEF) Tank...501
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter...502
Replace Hydraulic System Return Filter...503
Drain, Flush, and Refill Hydraulic System Oil...505
Clean Hydraulic System Fill Strainer...508
Section 3-12: Maintenance—Every 5000 Hours...509
Check Driveline Damper for Cracks...510
Section 3-13: Maintenance—Every 6000 Hours...511
Drain Cooling System...512
Cooling System Fill and Deaeration Procedure...514
Section 4-1: Miscellaneous—Machine...516
Check Air Inlet Cover—If Equipped...517
Bleed Fuel System...518
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...519
Do Not Service Control Valves, Cylinders, Pumps, or Motors...520
Precautions for Alternator and Regulator...521
Clean Machine Regularly...522
Handling, Checking, and Servicing Batteries Carefully...523
Using Battery Charger...526
Using Booster Batteries—24-Volt System...528
Remove and Install Batteries...530
Welding on Machine...532
Keep Electronic Control Unit Connectors Clean...533
JDLink™ Machine Monitoring System (MMS)—If Equipped...534
Replacing Fuses...535
Remove and Install Halogen Bulbs...540
Remove and Install Light-Emitting Diode (LED) Lights...542