John Deere 4630 Self-Propelled Sprayer Repair Technical Manual TM803119, Serial 55000+, PIN 1NW, PDF - MJODTM803119.zip
A full-service repair manual covering the John Deere 4630 Self-Propelled Sprayers (PIN Prefix 1NW), packed with the workshop detail you need to maintain, fix, and service your machine the way a professional technician would.
The John Deere 4630 Self-Propelled Sprayers workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm803119 - 4630 Self-Propelled Sprayer — Repair Technical Manual (From Serial Number 55000-) Technical Manual.pdf
tm803119 - 4630 Self-Propelled Sprayer — Repair Technical Manual (From Serial Number 55000-) Technical Manual.epub
Total Pages: 1,156 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Information
Fuels and Lubricants
Engine
Remove and Install Components
Engine Cooling System
Fuel and Air
Remove and Install Components
Diesel Fuel System
Electrical
Batteries
Connector Repair
Charging Circuit
Starting Circuit
Fuses and Relays
Lighting
Chassis Control System
Engine Control System
Spray Rate Control System
Boom Control System
Cab Components
Wiring Harness Routing
Power Train Repair
Remove and Install Hydrostatic Components
Hydrostatic Drive Repair
Planetary Hub Repair
Steering and Brakes
Component Removal and Installation
Steering Column
Steering Valve
Steering Cylinder
Service Brakes
Suspension and Tread Adjust
Component Removal and Installation
Tread Adjust Valves
Tread Adjust Cylinders
Hydraulic System
Component Removal and Installation
Hydraulic Pump
Hydraulic Valves
Boom Hydraulic Cylinders
Hydraulic Oil Cooler
Hydraulic Reservoir
Accumulator
Retractable Ladder
Solution Spray System
Component Removal and Installation
Nozzle Repair
Solution Tank
Solution Pump
Solution Control Valves
Rinse Tank
Eductor
Pneumatic System
Component Removal and Installation
On Board Air System
Operator Station
Cab Component Removal and Installation
Armrest
Air Conditioning System
Heating System
Air Suspension Seat
Cab Door and Windshield
Boom Repair
Component Removal and Installation
Special Tools
tm803119 - 4630 Self-Propelled Sprayer — Repair Technical Manual (From Serial Number 55000-)
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Perform Service Safely
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Park Machine Safely
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handling Batteries Safely
Wear Protective Clothing
Handle Agricultural Chemicals Safely
Service and Operate Chemical Sprayers Safely
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Decontaminate Spray Equipment
Support Machine Properly
Service Machines Safely
Practice Safe Maintenance
Avoid Harmful Asbestos Dust
Work In Ventilated Area
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Tires Safely
Service Cooling System Safely
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Handle Electronic Components and Brackets Safely
Live With Safety
Group 10: General Information
Engine Specifications
Fuel System Specifications
Transmission Specification
Sprayer Ground Speeds
Brake Specifications
Planetary Hub Specifications
Tire Inflation Pressures
Electrical System Specification
Hydraulic and Hydrostatic System Specifications
Spray Boom Specifications
Steering System Specifications
Spray System Specifications
Solution Pump Specifications
Nozzles Specifications
Capacities
Weights
Dimensions
Interpreting Machine Serial Number
Interpreting Engine Serial Number
Identification Numbers
Sealants and Adhesives Cross-Reference Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Identifying Zinc-Flake Coated Fasteners
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Glossary of Terms
Group 15: Tune-Up and Adjustment
Tune-Up and Adjustment
Programming Control Units
Care and Maintenance of Belts
Preparing and Painting Sprayer Components
Group 20: Fuels, Lubricants and Coolants
Engines with Tier 3-Stage IIIA/MAR-I Emission Control
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Handle Fuel Safely—Avoid Fires
Avoid Static Electricity Risk When Refueling
Supplemental Diesel Fuel Additives
BioDiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Complete Up Fuel Tank
Fuel Filters
Diesel Fuel Additive Products
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I
Diesel Engine Oil — Tier 3 and Stage III
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA — PowerTech™ Engines
Mixing of Lubricants
Hydrostatic/Hydraulic Drive Oil
Oil Filters
Planetary Hub Oil
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Water Quality for Mixing with Coolant Concentrate
Testing Coolant Freeze Point
Section 20: Engine
Group 00: Remove and Install Components
Special Tools
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove and Install Engine
Remove and Install Hood
Remove and Install Exhaust System
Group 05: Engine Cooling System
Special Tools
Specifications
Fan Belt Routing
Relieving Tension on the Drive Belt
Change the Drive Belt
Drain, Flush, and Fill Cooling System
Test Radiator and Coolant Tank Cap
Section 30: Fuel and Air
Group 00: Remove and Install Components
Specifications
Remove and Install Fuel Tank
Remove and Install Air Cleaner Housing
Remove and Install Radiator
Remove and Install Aftercooler
Remove and Install Fan Drive and Shroud
Remove and Install Air Conditioning Condenser
Remove and Install Fuel Cooler
Remove and Install Recovery Tank
Group 05: Diesel Fuel System
Specifications
Clean and Inspect Fuel Tank
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
Section 40: Electrical
Group 05: Batteries
Special Tools
Specifications
Battery Safety
Prevent Damage to Electrical Systems
Charging Batteries (Removed From Machine)
Connecting Battery Cables
Remove and Install Batteries
Group 10: Connector Repair
Special Tools
Using High-Pressure Washers
Connector Information
Installation of Repair Wire Assembly (RWA)
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Repair Procedure R-AF
Repair Procedure R-AG
Repair Procedure R-AH
Repair Procedure R-AI
Repair Procedure R-AJ
Repair Procedure R-AK
Group 15: Charging Circuit
Specifications
Remove and Install Alternator
Group 20: Starting Circuit
Specifications
Remove and Install Starter Motor
Group 25: Fuses and Relays
Disconnect Electrical Circuit
Load Center Fuses
Load Center Relays and Diodes
Fuses and Relays in the Engine Compartment
Group 30: Lighting
Replace and Adjust Field Lights
Safety Rules When Replacing Halogen Bulbs
Replace Work Headlights Bulbs
Replace High and Low Beam Headlights Bulbs
Adjust Headlights
Replace Fill Station Light and Platform Lights—Halogen Bulbs
Replace Work Lights—Halogen Bulbs
Replace Front Turn-Signal and Hazard Warning Lights Bulbs
Replace Front Clearance Lights Bulbs
Replace Rear Turn-Signal, Hazard Warning, Clearance, Brake, and Tail Lights Bulbs
Replace Dome Light Bulb
Group 35: Chassis Control System
Specifications
Replace Radar Sensor
Replace Hydraulic Oil Temperature Sensor
Replace Wheel Speed Sensor
Replace Fuel Level Sender
Group 40: Engine Control System
Other Material
Specifications
Replace ECU (Engine Control Unit)
Replace Engine Crankshaft Position Sensor
Replace Engine Oil Pressure Sensor
Replace Engine Fuel Temperature Sensor
Replace Engine Manifold Air Temperature Sensor
Replace Engine Pump Position Sensor
Replace Water-In-Fuel Sensor