Volvo MCT135D Skid Steer Loader Workshop Repair Service Manual PDF Wiring Diagrams - MVLCONMCT135D.zip

Volvo Skid Steer Loaders MCT135D Repair Service Manuals

This is the full factory-issued service manual, including Electrical Wiring Diagrams, for the Volvo Skid Steer Loader MCT135D. It contains every piece of shop-level guidance needed to service, troubleshoot, fix, or overhaul the machine to the standard of trained dealership technicians.

Volvo Skid Steer Loaders MCT135D workshop service & repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

File Format: PDF (1,089 pages, bookmarked, Searchable, Printable, high quality)

Language: English

Printable: Yes

TABLE OF CONTENTS - Expanded View

0 - GENERAL

03 - SPECIFICATIONS

Conversion tables

Hydraulic connections, tightening torques

Push lock fittings

Quick release couplings

Thread locking compound, application_specifications

Tightening torque, specifications

07 - STANDARD TIME

Operation numbers for additional work

1 - STANDARD PARTS, SERVICE

16 - LUBRICANT; FUEL; OTHER FLUID

Fuel, lubricant and filling capacities

17 - SERVICE

Alternator, checking

Arrival Inspection, according to Inspection Programme

Battery isolator switch, checking

Battery terminals, cleaning

Cab heating and air conditioning filter, replacing

Coolant, changing

Coolant level, checking

Coolers, cleaning

Cooling system integrity, checking

Crankcase ventilation separator element, replacing

Cylinder rams condition, checking

Delivery Inspection, according to Inspection Programme

Engine air cleaner primary filter, replacing

Engine air cleaner secondary filter, replacing

Engine air cleaner system integrity, checking

Engine belt condition, checking

Engine oil and filter, changing

Engine oil level, checking

Exhaust system integrity, checking

Fuel filter, replacing

Hydraulic oil, changing

Hydraulic oil filters, replacing

Hydraulic oil level, checking

Hydraulic oil tank breather filter, replacing

Leakage, checking

Lubrication, every 10 hours

Maintenance of Stored Machines, according to Inspection Programme

Maintenance service, every 1000 hours

Maintenance service, every 10 hours

Maintenance service, every 1500 hours

Maintenance service, every 2000 hours

Maintenance service, every 3000 hours

Maintenance service, every 500 hours

Maintenance service, every 50 hours

Spark arrester, cleaning

Starter motor, checking

Track sprocket bolt torque, checking

Track tension and condition, checking

Tyre wear and air pressure, checking

Water separator, checking

Water separator filter, replacing

Wheel nuts torque, checking

Wiring harness integrity, checking

19 - GENERAL

Before operating

Before service, read

Checklist after a fire or heat exposure

Cleanliness

Decontamination

Electrical system

Environmental handling for the future

Environment

General

Health hazards with paint, plastics and rubber

Safety concerns everybody!

Safety when handling oil and fuel

Safety when handling the machine

Safety when working with batteries

Service position

Some simple rules regarding tyre handling

2 - ENGINE WITH MOUNTING AND EQUIPMENT

20 - GENERAL

Engine belt, replacing

21 - ENGINE

Big end bearing, checking

Big end bearing, replacing

Camshaft, specifications

Connecting rod, checking

Crankcase, specifications

Crankshaft, checking

Crankshaft gear, replacing

Crankshaft main bearing, replacing

Crankshaft position sensor, description

Crankshaft pulley, replacing

Crankshaft, replacing

Crankshaft, specifications

Cylinder compression, testing

Engine, component locations

Engine, description

Engine, installing

Engine mounts, replacing

Engine, removing

Engine rotation speed sensor (camshaft), replacing

Engine rotation speed sensor (crank shaft), replacing

Engine, specifications

Engine timing gears, description

Flywheel gear ring, replacing

Flywheel, replacing

Oil sump, description

Oil sump, replacing

Pistons, description

Rocker assembly, description

Rocker assembly, disassembling and assembling

Rocker levers, rocker shaft and tappets, specifications

Tappet cover, replacing

Tappets, replacing

Valves, replacing

22 - LUBRICATING SYSTEM

Lubrication oil pressure, checking

Lubrication system, specifications

Oil cooler, description

Oil cooler, disassembling and assembling

Oil cooler, replacing

Oil pump, description

Oil pump, replacing

23 - FUEL SYSTEM

Fault tracing, fuel system

Fuel injection pump, description

Fuel injection pump gear, replacing

Fuel injector, testing

Fuel pipes, description

Fuel pump, replacing

Fuel pump, specifications

Fuel rail pressure, checking

Fuel rail, replacing

Fuel system, bleeding

Fuel system, description

High pressure fuel pipes, replacing

Injection pump, replacing

Injectors, replacing

Injectors seal, replacing

Low pressure fuel pipes, replacing

25 - INLET & EXHAUST SYSTEM

Exhaust manifold, replacing

Inlet and exhaust system, specifications

Inlet manifold, replacing

Turbocharger, checking

Turbocharger, description

Turbocharger, replacing

Variable geometry turbocharger (VGT) actuator, replacing

Variable Geometry Turbocharger (VGT), description

Variable geometry turbocharger (VGT), replacing

26 - COOLING SYSTEM

Belt tensioner, replacing

Coolant pump, description

Coolant pump, replacing

Coolant temperature sensor, description

Cooling fan solenoid, replacing

Cooling package, installing

Cooling package, removing

Cooling system, description

Cooling system, specifications

Expansion tank, replacing

Fan control valve, description

Fan control valve, installing

Fault tracing, cooling system

Thermostat, checking

Thermostat, description

27 - ENGINE CONTROL

Accelerator pedal, replacing

Cold start advance solenoid, replacing

Electronic throttle control, description

Engine control unit (E-ECU), description

29 - MISCELLANEOUS

EGR cooler, replacing

Exhaust Gas Recirculation (EGR), description

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS

30 - GENERAL

Collection of basic data

Electrical system, specifications

Fault code list

Lead and connector checks

Logic control

Multimeter

31 - BATTERY

Battery, description

Battery, installing

Battery maintenance

Battery, removing

Battery, specification

32 - ALTERNATOR; CHARGE REGULATOR

Alternator, description

Alternator, disassembling and assembling

Alternator removing, inspecting and installing

Alternator, specifications_(2600)

Alternator, specifications_(2611)

Alternator, specifications

33 - STARTING SYSTEM

Starter motor, description

Starter motor, disassembling and assembling

Starter motor removing, inspecting and installing

35 - LIGHTING

Direction indicator, replacing

Road lights, description

Work lights, description

Work lights, replacing_{01-22-26}

Work lights, replacing_{01-22-39}

36 - OTHER ELECTRICAL EQUIPMENT

Back up alarm, replacing

Hand throttle control switch, description

Radio, specifications

White noise_reverse alarm, description

Windscreen wiper front motor, replacing

Windscreen wiper, replacing

Windscreen wiper system, description

Windscreen wiper tank fluid, changing

Windscreen wiper tank, replacing

37 - CABLE; FUSE; RELAY

Battery disconnect switch, replacing

Battery isolator

Explanation of wiring diagrams

Wiring diagram 10

Wiring diagram 11

Wiring diagram 1

Wiring diagram 2

Wiring diagram 3

Wiring diagram 4

Wiring diagram 5

Wiring diagram 6

Wiring diagram 7

Wiring diagram 8

Wiring diagram 9

38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM

Coolant temperature sensor, replacing

Engine oil pressure sensor, replacing

Engine oil pressure switch, replacing

Engine oil temperature sensor, replacing

Exhaust manifold pressure sensor, replacing

Exhaust manifold temperature sensor, replacing

Hourmeter, replacing

Intercooler outlet temperature sensor, replacing

Knock sensor, description

Knock sensor, replacing

Temperature and manifold air pressure (TMAP) sensor, replacing

Temperature and mass airflow (TMAF) sensor, replacing

4 - POWER TRANSMISSION

42 - TRANSMISSION; HYDRAULIC CONTROL

Transmission pilot solenoid, replacing

Transmission solenoid, replacing

Transmission solenoids, description

44 - HYDROSTATIC DRIVE

Drive chain, description

Drive chain, installing

Drive chain, removing

Driveline, description

Drive motor adapter, replacing

Drive motor, installing

Drive motor, specification

Pump coupling, installing

Pump coupling, removing

Pump_engine coupling, description

Tensioner_recoil unit, specifications

Transmission pump, adjusting

Transmission pump, description

Transmission pump, disassembling and assembling

Transmission pump, installing

Transmission pump, removing

Transmission pump, restoring

Transmission pump, specifications_(0358)

Transmission pump, specifications

46 - FRONT AXLE; REAR AXLE

Drive motor, disassembling and assembling

Wheel hub assembly, replacing

Wheel hub condition, checking

Wheel hub, description

5 - BRAKE

55 - PARKING BRAKE

Parking brake, assembling

Parking brake, description and operation

Parking brake, disassembling