John Deere 6100E 6110E 6125E 6415 6615 Classic Tractor Diagnostic & Tests Technical Manual, Wiring Diagrams, Serial -500000 (TM800319) PDF - MJODTM800319.zip
Full service Diagnosis & Tests technical manual, complete with electrical schematics, covering the John Deere 6415, 6615, 6100E, 6110E and 6125E Tractors (South America edition) — containing every piece of shop data needed to service, troubleshoot, fix and rebuild these machines the way trained technicians do.
The Diagnosis & Tests service manual for John Deere South America Tractors 6415 Classic, 6615 Classic, 6100E, 6110E, 6125E covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm800319 - 6415 Classic, 6615 Classic, 6100E, 6110E and 6125E Tractors (Up to Serial Number -500000) — Diagnostic Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,032 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Information
General Information
Safety Measures
General References
Diagnostic Trouble Codes
BCU Diagnostic Trouble Codes
Observable Symptoms
Electrical System
SyncroPlus Transmission
Drive Systems
Steering and Brakes
System Diagnosis
Electronic Components
Engine
Operational Checks
Tests and Adjustments
Fuel System, Air Intake and Cooling
Tests and Adjustments
Theory of Operation
Electrical System - 6415 and 6615
How To Use Diagnostic Information
Fuse Box
Starting and Charging Circuit
Panel Warning Lights
Lights and Tail Lights
Work Lights
Horn
Accessories Socket
Reverse Light and Backup Alarm
Trailer Connector
BCU - Turn Signal and Hazard Warning Lights
BCU - Brakes
BCU - Service Connector
BCU - PTO
BCU - Engine Speed Sensor
BCU - Front-Wheel Drive
BCU - Differential Lock
Component Tests
Connectors
Electrical System - 6110E and 6125E
How To Use Diagnostic Information
Fuse Box
Starting and Charging Circuit
Panel Warning Lights
Lights and Tail Lights
Work Lights
Horn
Accessories Socket
Reverse Light and Backup Alarm
Trailer Connector
BCU - Turn Signal and Hazard Warning Lights
BCU - Brakes
BCU - Service Connector
BCU - PTO
BCU - Engine Speed Sensor
BCU - Front-Wheel Drive
BCU - Differential Lock
Component Tests
Connectors
Electronic Control Units
Operation and General Information on Diagnostics
Data BUS Systems, Operation
BCU - Basic Control Unit
SyncroPlus Transmission
Preliminary Checks
Operational Check
Tests and Adjustments
Operation
Range Box
Drive Systems
Operational Check
Tests and Adjustments
Operation
Steering and Brakes
Preliminary Checks
Operational Check
Tests and Adjustments
Operation
Hydraulic System
Operational Check
Tests and Adjustments
Operation
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
tm800319 - 6415 Classic, 6615 Classic, 6100E, 6110E and 6125E Tractors (Up to Serial Number -500000) — Diagnostic Technical Manual
Table of Contents
Foreword
Section 205: Safety
Group 05: Safety Information
Recognize Safety Information
Follow Safety Instructions
Replace Safety Signs
Wear Protective Clothing
Prevent Battery Explosions
Avoid Static Electricity Risk When Refueling
Service Tires Safely
Keep ROPS Installed Properly
Park Machine Safely
Handle Fluids Safely—Avoid Fires
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Work in Clean Area
Prevent Machine Runaway
Work In Ventilated Area
Avoid High-Pressure Fluids
Use Proper Lifting Equipment
Illuminate Work Area Safely
Use Proper Tools
Live With Safety
Section 210: General Information
Group 05: Safety Measures
Safety Measures on Electronic Control Units
Group 15: General References
General References—Summary
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Hydraulic System Unified Inch Fitting Torques
Hydraulic system metric fitting torques
Component Identification Table
Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram
Electrical Diagram Symbols
Wire Numbers and Color Codes
Troubleshooting Unsolved Problems
Electrical System Visual Inspection
Circuit Malfunctions
Seven Steps Electrical Test Procedure
Hydraulic System — Circuit Symbols
Section 211: Diagnostic Trouble Codes
Group BCU: BCU Diagnostic Trouble Codes
BCU 000168.16 - System Voltage Too High (Engine Running)
BCU 000168.17 - System Voltage Too Low (Engine Speed Over 1500 rpm)
BCU 000168.18 - System Voltage Too Low (Engine Speed Up to 1500 rpm)
BCU 000186.02 - PTO Speed Sensor, Electrical Circuit Fault
BCU 000186.17 - PTO speed is not registered
BCU 000190.02 - Engine Speed Sensor, Circuit Fault
BCU 000629.12 - Control Unit, Internal Error
BCU 000639.12 - Control Unit, Internal Error
BCU 000639.13 - 29-bit CAN BUS, High Error Rate
BCU 000639.14 - 29-bit CAN BUS, Very High Error Rate
BCU 000639.19 - 29-bit CAN BUS, Very High Error Rate
BCU 000746.31 - Differential Lock Solenoid Valve, Circuit Fault
BCU 000980.07 - PTO, Switch Error
BCU 299780.07 - Malfunction at Turn Signal Switch
BCU 302001.31 - OPERATOR INFORMATION 250-Hour Service
BCU 302002.31 - OPERATOR INFORMATION 500-Hour Service
BCU 302003.31 - OPERATOR INFORMATION 750-Hour Service
BCU 302004.31 - OPERATOR INFORMATION 1500-Hour Service
BCU 302071.31 - OPERATOR INFORMATION Turn PTO switch OFF
BCU 302073.31 - PTO Solenoid, Circuit Fault
BCU 302077.31 - INFORMATION FOR OPERATOR: Sit on seat or Disengage PTO
BCU 302080.31 - Differential Lock, Switch Error
BCU 302082.31 - OPERATOR INFORMATION Actuate Front-Wheel Drive Switch
BCU 302085.31 - Front Wheel Drive, Switch Error
BCU 302086.31 - Front-Wheel Drive Clutch Solenoid, Circuit Fault
BCU 302089.31 - OPERATOR INFORMATION Turn PTO switch OFF
BCU 302106.31 - Control Unit, Internal Error
BCU 302131.31 - Fault in Turn Signal Circuit
BCU 302132.31 - Defective Hazard Warning Light Fuse F113 and/or F114
BCU 302133.31 - PTO, Switch Error
BCU 302135.31 - Remote-control PTO, Error left-hand switch
BCU 302136.31 - Remote-control PTO, Error right-hand switch
BCU 302139.31 - INFORMATION FOR OPERATOR: PTO may be engaged via remote-control switch
BCU 302240.31 - Control Unit Connected to Wrong Wiring Harness Connector
BCU 303047.03 - System Voltage Too High
Section 212: Observable Symptoms
Group 40: Electrical System
Control Unit(s) Not Displayed
Diagnostic Mode Cannot Be Entered or Connection Problems with Service ADVISOR (Cab Tractors)
Diagnostic Mode Can Not Be Accessed or Connection Problems with Service ADVISOR™ (Open operator's station)
Problems with the Battery
Problems with the Starter Motor
Problems with the Horn — Optional
Group 50: SyncroPlus Transmission
Problems with SyncroPlus Transmission
Group 56: Drive Systems
Problems with the PTO
Group 60: Steering and Brakes
Problems with the Brakes
Problems with the Steering
Section 213: System Diagnosis
Group 45: Electronic Components
29-bit CAN BUS - Check (Cab Tractors)
Section 220: Engine
Group 10: Operational Checks
Safety
Preliminary Engine Testing
Group 15: Tests and Adjustments
Dynamometer test
Section 230: Fuel, Air Intake and Cooling Systems
Group 15: Tests and Adjustments
Tests and Adjustments—Summary of References
Safety Information
Explanation of Checks
Safety
Special Tools
Identifying Cooling System Type
Specifications
Testing Air Intake System
Checking Cooling System for Leaks (Only A-Type Cooling System)
Testing Temperature at Which the Thermostat Opens
Hand Throttle Lever and Accelerator Pedal Adjustment
Accelerator Pedal Adjustment
Group 20: Theory of Operation
Component Description - Summary of References
Fuel System - Description
Air Intake System - Theory of Operation
Automatic Drive Belt Tensioner - Theory of Operation
Section 240: Electrical System - 6415 and 6615
Group 05: How To Use Diagnostic Information
Electrical System Visual Inspection
Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram
Electrical Schematic Symbols
Know the System
Ask the Operator
Group 10: Fuse Box
Theory of Operation
Electrical Diagram
Group 10A: Starting and Charging Circuit
Theory of Operation
Electrical Diagram
Group 10B: Panel Warning Lights
Theory of Operation
Electrical Diagram
Group 10C: Lights and Tail Lights
Theory of Operation
Electrical Diagram
Group 10D: Worklights
Theory of Operation
Electrical Diagram
Group 10E: Horn
Theory of Operation
Electrical Diagram
Group 10F: Accessory Socket
Theory of Operation
Electrical Diagram
Group 10G: Reverse Light and Backup Alarm
Theory of Operation
Electrical Diagram
Group 10H: Trailer Connector
Theory of Operation
Electrical Diagram
Group 10J: BCU - Turn Signal and Hazard Warning Lights
Theory of Operation
Electrical Diagram
Group 10K: BCU - Brakes
Theory of Operation
Electrical Diagram
Group 10L: BCU - Service Connector
Theory of Operation
Electrical Diagram
Group 10M: BCU - PTO
Theory of Operation
Electrical Diagram
Group 10N: BCU - Engine Speed Sensor
Theory of Operation
Electrical Diagram
Group 10O: BCU - Front-Wheel Drive
Theory of Operation
Electrical Diagram
Group 10P: BCU - Differential Lock
Theory of Operation
Electrical Diagram
Group 15: Component Tests
Starter Motor and Charging Circuit
Instrument Panel
Horn - Optional
Lighting Circuits
Work Lights
Electronic Hitch Control
PTO
BCU (Forward)
Differential Lock
Hazard Warning Lights Unit
Brake System
Group 20: Connectors
A01 - Fuse and relay box
B01 - Engine speed sensor
B02 - Sender for air cleaner restriction warning light
B03 - Fuel gauge sensor unit
B04 - Sender for engine oil pressure indicator light
B07 - Transmission oil filter pressure sensor
B08 - Coolant temperature sensor