John Deere 3032E 3036E 3038E Compact Utility Tractor Workshop Manual (SN 610000-) TM127919 - Diagnostic Repair PDF - MJODTM127919.zip

Complete diagnosis, operation, testing, and repair service manual, including electrical wiring diagrams, covering John Deere Compact Utility Tractors 3032E, 3036E, and 3038E (SN. 610000 and later). Packed with workshop guidance that lets you maintain, troubleshoot, fix, and service these tractors the way professional technicians do.

TM127919 - John Deere 3032E, 3036E, 3038E (SN.610000-) Tractors All Inclusive Technical Service Manual (Diagnostic & Repair) (August 2014).pdf

TM127919 - John Deere 3032E, 3036E, 3038E (SN.610000-) Tractors All Inclusive Technical Service Manual (Diagnostic & Repair) (August 2014).epub

Total Pages: 1,454 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Safety

Safety

Specifications and Information

General Specifications

Fuel and Lubricants

Serial Number Locations

Diagnostic Trouble Codes

General References

Instrument Cluster Control (ICC) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

Engine-Diesel

Specifications

Component Location

Theory of Operation

Diagnostics

Tests and Adjustments

Repair

Electrical

General Information

Specifications

Component Location

Schematics and Harnesses

Operation and Diagnostics

Tests and Adjustments

Repair

Electrical - 3036E

Component Location

Schematics and Harnesses

Operation and Diagnostics

Electronic Control Units

General References

Theory of Operation

Programing and Calibrations

Test and Adjustments

Diagnostic Addresses

Power Train

Specifications

Component Location

Theory of Operation

Diagnostics

Troubleshooting

Tests and Adjustments

Repair

Hydraulics

Specifications

Component Location and Schematics

Theory of Operation

Troubleshooting

Tests and Adjustments

Repair

Steering

Specifications

Component Location

Theory of Operation

Diagnostics

Tests and Adjustments

Repair

Brakes

Specifications

Component Location

Theory of Operation

Diagnostics

Tests and Adjustments

Repair

Miscellaneous

Specifications

Component Location

Repair

tm127919 - 3025E, 3032E, 3036E, and 3038E Compact Utility Tractors Diagnostic and Repair Manual

Table of Contents

Foreword

Section 10: General Information

Group 05A: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prepare for Emergencies

Wear Protective Clothing

Protect Against Noise

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Fire Prevention

In Case of Fire

Keep ROPS Installed Properly

Use Foldable ROPS and Seat Belt Properly

Stay Clear of Rotating Drivelines

Use Steps and Handholds Correctly

Read Operator’s Manuals for ISOBUS Controllers

Use Seat Belt Properly

Operating the Tractor Safely

Avoid Backover Accidents

Limited Use in Forestry Operation

Operating the Loader Tractor Safely

Keep Riders Off Machine

Instructional Seat

Use Safety Lights and Devices

Use a Safety Chain

Transport Towed Equipment at Safe Speeds

Towing Trailers/Implements Safely

Use Caution on Slopes, Uneven Terrain, and Rough Ground

Freeing a Mired Machine

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Handling Batteries Safely

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Handle Electronic Components and Brackets Safely

Practice Safe Maintenance

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Work In Ventilated Area

Support Machine Properly

Prevent Machine Runaway

Park Machine Safely

Transport Tractor Safely

Service Cooling System Safely

Service Accumulator Systems Safely

Service Tires Safely

Service Front-Wheel Drive Tractor Safely

Tightening Wheel Retaining Bolts/Nuts

Avoid High-Pressure Fluids

Do Not Open High-Pressure Fuel System

Store Attachments Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Group 05B: General References

Deliver Safely

Information Available in Sections, Groups and Subgroups

Glossary of Terms

Trademarks

Group 05C: Technical Specific References

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Metric Cap Screw Torque Values—Grade 7

Gasket Sealant Application

Service Recommendations For Flat Face O-Ring Seal Fittings

Service Recommendations for O-Ring Boss Fittings

Group 05D: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Diesel Engine Oil

Diesel Engine Break-In Oil

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Grease

Transmission and Hydraulic Oil

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Group 05E: Serial Number Locations

Serial Numbers

Machine Product Identification Number

Engine Serial Number

Section 20: Engine Repair

Group 05: Engine

Glow Plug Removal and Installation

Rocker Cover Removal and Installation

Rocker Arm Assembly

Engine Removal and Installation

Cylinder Head and Valves Removal and Installation

Cylinder Head and Valves Disassembly and Assembly

Valve Seats

Valve Recession

Valve Guides

Valve Springs

Grind Valve Seats

Lap Valves

Measure Piston-To-Cylinder Head Clearance

Piston and Connecting Rod

Piston Inspection

Cylinder Bore

Crankshaft Front Oil Seal

Crankshaft Rear Oil Seal

Crankshaft and Main Bearings

Flywheel and Coupling

Camshaft

Camshaft Followers

Timing Gear Cover

Idler Gear

Timing Gear Cover Mounting Plate

Oil Pan and Strainer

Oil Pump

Group 10: Cooling System

Radiator Removal and Installation—3036E

Radiator Removal and Installation—3032E, 3038E

Thermostat Removal and Installation

Water Pump Removal and Installation

Section 30: Fuel, Air Intake, and Exhaust Repair

Group 05: Fuel

Fuel Filter and Water Separator

Secondary Fuel Filter

Fuel Injection Pump

Fuel Injection Nozzles

Fuel Tank Removal and Installation

Group 10: Air Intake

Intake Manifold

Group 20: Exhaust

Muffler Removal and Installation

Diesel Particulate Filter Removal and Installation

Exhaust Pipe Removal and Installation-Downward Exhaust

Exhaust Pipe Removal and Installation-Vertical Exhaust

Turbocharger Removal and Installation

Exhaust Manifold

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Battery Removal and Installation

Starting Motor Removal and Installation

Starting Motor Disassembly and Assembly

Starting Motor Inspection/Test

Alternator Removal and Installation

Alternator Disassembly and Assembly

Group 10: Electrical System Components

Engine Control Unit (ECU) Removal and Installation

Section 50: Drive System and Transmissions Repair

Group 05: Separation

Machine Splitting (Rear)

Machine Splitting (Front)

Group 10: Power Train

Speed Range Gears

Group 15: MFWD

MFWD Output Assembly

MFWD Removal and Installation

MFWD Final Drive Cover

MFWD Spindle Shaft

MFWD Differential (—Oct 2013)

MFWD Differential (Oct 2013— )

Group 20: Differential

Rear Axles

Axle Housing Disassembly and Assembly

Differential Removal and Installation

Group 25: PTO

PTO Drive Shaft and Gears

PTO Clutch Removal and Installation

PTO Clutch Disassembly and Assembly

Section 60: Steering and Brake Repair

Group 05: Steering

Steering Cylinder Removal and Installation MFWD

Steering Wheel Removal and Installation

Steering Control Unit (SCU) Removal and Installation

Tie Rod Removal and Installation MFWD

Group 10: Brake

Power Train Brake Assembly

Brake Pedal Assembly Removal and Installation

Brake Assembly

Section 70: Hydraulics Repair

Group 05: Hydraulic Pump and Filter

Hydraulic Gear Pump Removal

Hydraulic Gear Pump and Drive Removal

Hydraulic Gear Pump and Reduction

Group 10: Rockshaft

Rockshaft Removal and Installation

Rockshaft Disassembly and Assembly

Rockshaft Lift Arms Removal and Installation

Section 80: Miscellaneous Repair

Group 05: Hood and Side Panels

Hood Removal and Installation

Group 10: Fenders

Rear Fenders Removal and Installation

Group 15: Wheels

Front Wheel Removal and Installation

Rear Wheel Removal and Installation

Section 90: Operator’s Station Repair

Group 05: Seat and Support

Seat and Seat Support Removal and Installation

Group 10: Control Console

Control Panel Removal and Installation

Group 15: Roll-Gard

Roll Over Protection System (ROPS)

Group 20: Operator Station Components

Operator’s Foot Decks

Section 211: Diagnostic Trouble Codes

Group 05: General References

Diagnostic Trouble Codes - Summary of References

Diagnostic Trouble Codes Overview

Recall, Record, and Clear Codes

Erroneous Diagnostic Trouble Codes

Group ICC: Instrument Cluster Control (ICC) Diagnostic Trouble Codes

ICC 000000.00-999999.99 - ICC Diagnostic Trouble Codes

Group ECU: Engine Control Unit (ECU) Diagnostic Trouble Codes

ECU - Non-Tractor ECU Codes

ECU 000000.00-999999.99 - ECU Diagnostic Trouble Codes

Section 212: Observable Symptoms and System Diagnostics

Group 05: General References

Observable Symptoms and System Diagnostics - Summary of References

Group 20: Engine System Diagnostics

Engine Diagnosis

Group 30: Fuel, Air Intake, Exhaust, and Cooling System Diagnostics

Fuel and Air System Diagnosis

Group 40: Electrical System Diagnostics

Starting System Diagnosis

Charging System Diagnosis

Group 45: Electronic Control Unit System Diagnostics

CAN System Diagnosis

Group 50: Drive Systems and Transmission System Diagnostics