John Deere 690E LC Excavator (Serial 559603-) Operator's Manual OMT162125 PDF - MJODOMT162125.zip

A full-service Operator's Manual covering the John Deere 690E LC Excavator (serial no. 559603-), packed with every technical detail needed to run and service the machine at a professional mechanic's level.

OMT162125 - John Deere 690e lc excavator (serial no. 559603-) Operator's Manual.pdf

omt162126 - John Deere Excavadora 690E LC (N° de serie 559603—).pdf

omt162127 - John Deere Excavateur 690E LC (N° de se´ rie 559603—).pdf

PRODUCT DETAILS:

Total Pages: 533 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Category: Operator's Manual

Language: Spanish French English

Published on 2006/10/11

TABLE OF CONTENTS....1

Section 05: Safety....15

John Deere Excavator Safety Features....17

Recognize Safety Information....18

Understand Signal Words....19

Follow Safety Instructions....20

Avoid Injury from:Loading Machine on a Trailer,Fastening Machine to Trailer,Unloading Machine from Trailer ----------------------------------Always Use Caution When Loadingand Unloading Machines on a Trailer ----------------------------------Always Know and Follow theRecommended Procedures for theMachine, Because all Machines AreNot Loaded, Fastened, and Unloadedthe Same Way ----------------------------------Always Keep Bystanders Clear ofthe Area....15

Avoid Injury from BackoverAccidents ----------------------------------Before Moving Machine, Be Sure AllPersons Are Clear of Area ----------------------------------Always Be Alert for BystandersMoving Into the Work Area. UseHorn or Other Signal to Warn BystandersBefore Moving Machine ----------------------------------When Using a Signal Person, KeepPerson In View at All Times, Be SureSignal Person Is Clear BeforeBacking Up....15

Avoid Injury From Rollaway Accidents--------------------------------To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator's Seat--------------------------------Death or Serious Injury May Result if You Attempt to Mount or Stop a Moving Machine....15

Inspect Machine....25

Use Handholds and Steps....26

Use Seat Belt....27

Maintain Seat Belt....28

Move and Operate Machine Safely....32

Operate Only from Operator's Seat....30

Secondary Exits....31

Operate Machine Safely....32

Dig With Caution....33

Operate With Caution....34

Avoid Tipping....35

Avoid Power Lines....36

Drive Machine Safely....37

Beware of Exhaust Fumes....38

Park Machine Safely....39

Keep Riders Off Machine....40

Operate Attachment Safely....41

Handle Fluids Safely-Avoid Fires....42

Prepare for Emergencies....43

Handle Starting Fluid Safely....44

Clean Trash from Machine....45

Protect Against Flying Debris....46

Wear Protective Clothing....47

Protect Against Noise....48

Handle Chemical Products Safely....49

Warn Others of Service Work....50

Stay Clear of Moving Parts....51

Support Machine Properly....52

Service Cooling System Safely....53

Practice Safe Maintenance....54

Remove Paint Before Welding or Heating....56

Avoid Heating Near Pressurized Fluid Lines....57

Avoid High-Pressure Fluids....58

Prevent Battery Explosions....59

Clean the Machine Regularly....60

Store Attachments Safely....61

Dispose of Waste Properly....62

Section 06: Safety Signs....64

Safety Signs....64

Section 10: Operator's Station....71

Pedals and Levers....73

Monitor Panel and Switch Panels....74

Monitor Panel....76

Alternator Indicator....77

Engine Oil Pressure Indicator....78

Air Filter Restriction Indicator....79

Hydraulic Oil Filter Restriction Indicator....80

Coolant Temperature Gauge and Coolant/Hydraulic Oil Temperature Indicator....81

Fuel Gauge and Low Fuel Level Indicator....83

Engine Oil Level Indicator....84

Coolant Level Indicator....85

Hydraulic Oil Level Indicator....86

Hour Meter....87

Switch Panel 1....88

Pre-Operation Level Check Switch....89

Buzzer and Buzzer Stop Switch....90

Washer Switch....92

Wiper Switch....93

Lights....94

Key Switch....95

Switch Panel 2....96

Rear Console....98

Heater....99

Air Flow Vents....100

Left Console....101

Cab Door Release Lever....102

Opening Upper Front Window....103

Closing Upper Front Window....104

Removing and Storing Lower Front Window....106

Opening Side Windows....107

Opening the Roof Vent....108

Secondary Exit Tool....109

Adjusting the Suspension Seat....110

Cab Light....112

Toolbox (A)....113

Cab Fan....114

Section 15: Break-In....115

Engine Break-In Oil....116

Every 4 Hours....117

Every 10 Hours or Daily....118

After the First 50 Hours....119

After the First 100 Hours....120

Section 20: Pre-Start Inspection....121

Inspect Machine Daily Before Starting....122

Section 25: Operating the Engine....441

Check Instruments Before Starting....125

Pre-Operation Level Check....126

Starting the Engine....441

Starting Fluid-If Equipped (Cold Weather Starting Aid)....128

Using Coolant Heater-If Equipped....130

Using Booster Batteries-24 Volt System....131

Check Instruments After Starting....132

Warming Machine....133

Cold Weather Warm Up (Below 0°C (32°F))....134

Stopping the Engine....441

Section 30: Driving the Machine....137

Steering the Machine Using Pedals....138

Steering the Machine Using Levers....141

Removing Propel Levers....144

Driving 690E LC Long Front....497

Propel Speed Switches....146

Travel Speeds....148

Travel Alarm....149

Parking the Machine....150

Parking Machine During Freezing Weather....151

Lock All Compartments....152

Section 35: Operating the Machine....153

Control Levers....155

Converting Control Levers to John Deere Pattern....157

Control Levers John Deere Pattern....159

Pilot Control Shut-Off Lever....161

Swing Brake Release Switch....162

Auto-Idle Switch....164

Machine Operating Modes (Dig Functions Only)....166

Work Mode Selector Switch....170

Power Mode (Engine Speed) Select Switches....172

Power Boost Switch....174

Operating Tips....175

Driving Machine....176

Driving on Slopes....177

Driving Down a Slope....178

Driving Up a Slope....179

Driving Up a Steep or Slippery Slope-Boom on Uphill End of Machine....180

Driving Up a Steep or Slippery Slope-Boom on Downhill End of Machine....181

Moving Machine Off an Embankment....182

Leveling Machine....184

Using Bucket....185

Planning Spoil Piles....188

Trenching....189

Backfilling....191

Truck Loading....192

Operating in Water and Mud....193

Clean Track Frame Area....194

Lifting....195

Operating Information for Long Front Attachment....197

Using Quick-Coupler Type Attachments....198

System Controller Bypass Procedure....199

Lowering Boom With Engine Stopped....201

Raising Boom With Engine Stopped....203

Swinging Machine With Engine Stopped....205

Section 40: Transporting....208

Loading Machine on a Trailer....209

Fasten Machine to Trailer....210

Unloading Machine from Trailer....211

Transporting Long Front....213

Lifting the Machine....214

Towing Machine....215

Section 45: Fuels and Lubricants....216

Diesel Fuel....217

Do Not Use Galvanized Containers....218

Storing Fuel....219

Low Sulfur Diesel Fuel Conditioner....220

Fuel Tank....221

Diesel Engine Oil....222

Hydraulic Oil....223

Propel Gearbox Oil....224

Track Roller, Front Idler, and Carrier Roller Oil....225

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....226

Oil Filters....227

Lubricant Storage....228

Alternative and Synthetic Lubricants....229

Mixing of Lubricants....230

Section 50: Periodic Maintenance....231

Service Your Machine at Specified Intervals....232

Check the Hour Meter Regularly....233

Use Correct Fuels and Lubricants....234

Prepare Machine for Maintenance....235

Open Left Access Doors....236

Open Right Access Door....237

Open Hood and Top Access Door....238

Maintenance and Repair Record Keeping System....527

OILSCAN Plus OILSCAN Plus is a registered trademark of Deere & Company. and CoolScanCoolScan is a trademark of Deere & Company....231

Maintenance and Repair Record Keeping System....527

Section 55: Maintenance-As Required....244

Check Track Sag....245

Adjusting Track Sag....247

Check Air Cleaner....248

Clean Air Cleaner Dust Cup and Unloader Valve....249

Clean Dusty Primary Element....250

Clean Oily or Sooty Primary Element....251

Inspect Element....252

Check Battery Electrolyte Level and Terminals....288

Inspect Serpentine Belt....256

Drain Fuel Tank Sump....257

Drain Primary Fuel Filter (Water Separator)....258

Clean Trash Screen....259

Section 60: Maintenance-Every 10 Hours or Daily....260

Check Engine Oil Level....261

Check Air Cleaner Dust Cup and Unloader Valve....262

Check Coolant Level....263

Check Hydraulic Oil Level....265

Section 65: Maintenance-Every 50 Hours....268

Lubricate Boom, Arm, and Bucket Linkage....269

Section 75: Maintenance-Every 250 Hours....273

Change Engine Oil and Filters....274

Check Radiator Coolant Level....277

Check Propel Gearbox Oil Level....278

Lubricate Swing Bearing....280

Inspect Long Front Attachment....282

Section 80: Maintenance-Every 500 Hours....283

Lubricate Swing Bearing Gear....284

Replace Final Fuel Filter....286

Check Air Intake Hose....287

Check Battery Electrolyte Level and Terminals....288

Add Coolant Conditioner to Radiator....291

Change Primary Fuel Filter (Water Separator)....292

Change Hydraulic Return Filter....293

Section 85: Maintenance-Every 1000 Hours....296

Replace Air Cleaner Dust Cup and Unloader Valve....297

Change Air Cleaner Elements....298

Check Engine Speeds....299

Engine Speed Control Linkage Adjustment....300

Check and Adjust Engine Valve Lash (Clearance)....303

Clean Engine Crankcase Ventilation Tube....305

Change Hydraulic Pilot Control Filter....306

Change Hydraulic Oil and Clean Diffuser Screen for Long Front Attachment....307

Section 86: Maintenance-Every 2000 Hours....311

Change Propel Gearbox Oil....312

Change Hydraulic Reservoir Breather Filter....314

Change Hydraulic Oil and Clean Diffuser Screen-Standard Front Attachment....315

Section 90: Maintenance....319

Drain the Cooling System....321

Bleeding the Fuel System....322

Engine Coolant....323

Check Hoses, Radiator, and Oil Cooler....324

Cooling System Fill and Deaeration Procedure....325

Test the Coolant Freeze-Protection Level....326

Do Not Service Injection Nozzles....327

Do Not Change Injection Pump....328

Draining Primary Fuel Filter (Water Separator) and Final Fuel Filter....329

Precautions for Alternator and Regulator....330

Service Batteries Carefully....331

Checking Electrolyte Specific Gravity....333

Using Battery Charger....335

Replacing Batteries....336

Removing Batteries....337

Replacing Fuses....338

Fuse (Blade-Type) Color Codes....340

Adding 12–Volt Accessories....341

Welding on Machine....342

Changing Travel Alarm Volume....344

Checking Travel Alarm System....345

Clean Hydraulic Tank Inlet Screen....346

Adjusting Arm Cylinder Restrictor....348

Adjusting Control Valve Spool Stop Screws-690E LC Long Front....497

Replacing Bucket Tooth Tip-Heavy-Duty Bucket....353

Adjusting Bucket Linkage....355

Removing the Bucket....357

Checking Windshield Washer Fluid Level....358

Do Not Service Control Valves, Cylinders, Pumps, or Motors....359

Track Sag General Information....360

Hardware Torque Specifications....361

Check Track Shoe Cap Screw Torque....362

Unified Inch Bolt and Cap Screw Torque Values....363

Metric Bolt and Cap Screw Torque Values....366

Additional Metric Cap Screw Torque Values....368

Check Oil Lines and Fittings....370

Service Recommendations for O-Ring Boss Fittings....371

Service Recommendations for Flat Face O-Ring Seal Fittings....373

Service Recommendations for 37° Flare and 30° Cone Seat Connectors....375

Service Recommendations for Flared Connections-Straight or Tapered Threads....377

Service Recommendations for Inch Series Four Bolt Flange Fittings....379

Service Recommendations for Metric Series Four Bolt Flange Fitting....381

Section 95: Operational Checkout....384

Operational Checkout....384

Section 100: Troubleshooting....439

Using Troubleshooting Charts....440

Engine....441

Electrical System....449

Hydraulic System....456

Section 105: Storage....464

Prepare Machine for Storage....465

Monthly Storage Procedure....467

Section 110: Machine Numbers....470

Record Product Identification Number (PIN)....471

Record Engine Serial Number....472

Record Propel Gearbox Serial Numbers....473

Record Hydraulic Pump Serial Number....474

Section 115: Specifications....475

690E LC....479

690E LC Working Ranges....478