Fiatallis 645 Wheel Loader Workshop Repair Manual PDF 3500 670T Engines 545 645B Transmission Axles 73058627 - MFIALL73058627.zip
This is a full-service repair guide, complete with electrical wiring diagrams, for the FIATALLIS 645 Wheel Loader. It contains every technical detail needed to service, troubleshoot, fix, and overhaul the machine the way trained technicians do.
The FIATALLIS 645 Wheel Loader workshop service repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,267 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
73058627 - FIATALLIS 645 Wheel Loader Service Manual Set.pdf
MAIN SECTIONS
Index......1
70650824-3500, 3500MKII, 670T Engines......3
Supplement No. 5 Service Manual Form 70650824 3500, 3500 Mark II, 670T Engines ......7
Supplement No. 4 Service Manual Form 70650824 (English) 3500 and 3500 Mark II Engines......8
Supplement No. 3 Service Manual Form 70650824-6 3500 Engine......9
Mailing No. 2 Replacement Pages For 650824 (10-65) Service Manual 3500 Engines Construction Machinery Division ......11
Mailing No. 1 Replacement Pages For 650824 (10-65) Service Manual 3500 Engines Construction Machinery Division......12
Table of Contents......21
Section 1 - Description and Specifications......23
Section 2 - Cooling System......27
Section 3 - Electrical System......47
Section 4A - Fuel System (With Simms Fuel Injection Pump)......75
Section 5 - Air Cleaner and Intake Manifold......87
Section 6 - Exhaust Manifold and Turbocharger......91
Section 7 - Valves, Valve Operating Mechanism, and Cylinder Head......95
Section 8 - Front End and Gear Train......111
Section 9 - Flywheel, Ring Gear, Flex Plate Drive, Flywheel Housing, and Crankshaft Rear Oil Seal......121
Section 10 - Lubricating System......127
Section 11 - Camshaft and Camshaft Bearings......139
Section 12 - Pistons, Piston Rings, Connecting Rods, and Connecting Rod Bearings......147
Section 13 - Crankshaft and Crankshaft Gear, Main Bearings, and Main Bearing Caps......155
Section 14 - Cylinder Block and Cylinder Sleeves......163
Section 15 - Engine Removal and Installation......173
Section 16 - Engine Disassembly and Assembly......177
Section 17 - Fits and Tolerances, Torque Specifications, and Stud Gauge Heights......181
Section 18 - Trouble Shooting......191
Section 19 - Service Tools......201
Section 20 - Conversion Tables......203
70687805-Turbocharger......207
Table of Contents......217
Description and Operation......218
Maintenance......220
Removal and Disassembly......223
Cleaning and Insspection......225
Reassembly and Installation......227
Troubleshooting......229
Service Tools......231
73044122-Transmission 545, 545H, 645......233
Supplement No. 6 Service Manual 73044122 Transmission 545, 545H, 645 Wheel Loaders......237
Table of Contents......257
Topic I - Description and Operation ......259
Topic II - Preventive Maintenance ......277
Topic III - General Overhaul......284
Topic IV - Disassembly of Transmission into Subassemblies......295
Topic V - Rebuild of Subassemblies......303
Topic VI - Assembly of Transmission From Subassemblies......330
Topic VII - Wear Limits......338
Topic VIII - TRT Transmission - Optional Equipment......345
Topic IX - Rear Axle Disconnect (TT and TRT)......359
Topic X - Conversion Tables......361
73059226- Transmission 545, 545H, 545B, 605B, 645, 645B......363
Safety Rules......367
General Supplement to 73059226, 73142482, 73127734, and 73127735......373
Table of Contents......382
General Information......383
Description and Operation......390
Preventive Maintenance......401
General Overhaul Information......407
Transmission Removal and Installation......411
Disassembly of Transmission into Subassemblies......415
Rebuild of Subassemblies......426
Assembly of Transmission from Subassemblies......451
TRT Transmission - Operation and Description......467
TRT Transmission - Disassembly and Assembly......477
Service Tools, Wear Limits and Spring Data......493
Alphabetical Index......498
73053547-Axles......501
Supplement No 9. Service Manual Form 73053547 - Axles 545, 545-B, 545H, 605-B, 645, 645-B, 745, 745-B, 745H, 745H-B Wheel Loaders......504
Supplement No 8. Service Manual Form 73053547 - Axles 545, 545H, 605, 745, 745H Wheel Loaders (Incl. Series B)......505
Supplement No 7. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ......506
Supplement No 6. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B)......507
Supplement No 5. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ......508
Supplement No 4. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ......509
Supplement No 3. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders (Including Series B) ......510
Supplement No 2. Service Manual Form 3053547-0 - Axles 545, 545H, 605, 645, 745, 745H, Wheel Loaders......511
Supplement No 1. Service Manual Form 3053547-0 - Axles 545, 545H, 645, 745, Wheel Loaders......512
Table of Contents......522
Topic 1 - General Information and Description......523
Topic 2 - Trouble Shooting......527
Topic 3 - Removal and Installation of Axles ......529
Topic 4 - Differential Removal and Disassembly......532
Topic 5 - Cleaning and Inspection......535
Topic 6 - Assemble Components......536
Topic 7 - Planetary Hubs......544
Topic 8 - Cleaning and Inspection......550
Topic 9 - Assembly and Installation......551
Topic 10 - Drive Shafts......558
Topic 11 - Torque Specifications......565
Topic 12 - Wheels and Tires......568
Topic 13 - No Spin Differential Removal and Disassembly (Special Equipment)......570
73047530-Brakes and Air System 545, 545H, 645......587
Supplement No. 2 Service Manual Form 73047530 ( Same as 3047530-5) Brakes and Air System 545, 545H, 645 Wheel Loaders......591
Table of Contents......601
Topic I - Brakes......604
Topic II - Wheel Brakes......606
Topic III - Master Brake Cylinder......619
Topic IV - Bleeding of Hydraulic System......626
Topic V - Parking Brake......628
Topic VI - Vacuum Pump......631
Topic VII - Compressor/ Governor......638
Topic VIII - Governor......646
Topic IX - Hydrovac (545 Models Only)......648
Topic X - Air Reservoir Tank (TL645 Only)......654
Topic XI - Air Pak (TL645 Only)......655
Topic XII - Air Cleaner and Check Valve - Vacuum (TL545's) ......665
Topic XIII - Troubleshooting and Test Procedures......667
73057214-Brakes and Air System 645, 645B......675
Supplement No. 3 Service Manual Form 73057214 ( Same as 3057214-3) Brakes and Air System 645 (S/N 2032-Up) & 645-B Wheel Loaders......677
Supplement No. 2 Service Manual Form 73057214 ( Same as 3057214-3) Air System and Brakes 645 (S/N 2032-Up) & 645-B Wheel Loaders......678
Supplement No. 1 Service Manual Form 3057214-3 Air System and Brakes 645 (S/N 56C02720-Up)......679
Safety Rules......681
Table of Contents......688
Topic 1 - General Description ......691
Topic 2 - Trouble Shooting......697
Topic 3 - Air Compressor......701
Topic 4 - Governor......711
Topic 5 - Air Tank......714
Topic 6 - Air Tank Drain Cocks......715
Topic 7 - Air Tank Valve and Check Valves......716
Topic 8 - Air Application Valve......718
Topic 9 - Power Clusters......724
Topic 9A - Emergency Brake Control Valve......728
Topic 10 - Service Brakes......735
Topic 11 - Clutch-Off Valve......740
Topic 12 - Alcohol Injector......741
Topic 13 - Air Pressure Gauge......745
Topic 14 - Air Horn......746
Topic 15 - Low Air Pressure Switch......748
Topic 16 - Parking Brake......749
Topic 17 - Bleeding System......750
Topic 18 - Tests......752
Topic 19 - Miscellaneous......755
Index......758
73068993-Power Steering......763
Supplement No. 1 Service Manual Form 73068993 - Power Steering 545,545-H, 545-B, 605-B, 645, 645-B, Wheel Loaders......765
Table of Contents......773
Topic 1 - Description and Operation......774
Topic 1A - Emergency Steering (Special Equipment)......780
Topic 2 - Service and Maintenance......782
Topic 3 - Troubleshooting......795
Topic 4 - Power Steering Cylinders......801
Topic 5 - Power Steering Pump......808
Topic 6 - Power Steering Gear Assembly......827
Topic 7 - Hydraulic Pump ......854
Topic 8 - Demand Valve......861
Topic 9 - Test and Adjustment Procedures......872
Topic 10 - Pressure Line, Fittings, Hoses and Tubing......883
Topic 11 - Torque Values......890
Alphabetical Index......891
73124400-Bucket Hydraulic Systems......894
Supplement No. 1 Service Manual Form 73124400 Bucket Hydraulic Systems 545 thru 745-C Wheel Loaders......897
Table of Contents......898
Safety Rules......903
General......911
Hydraulic System Specifications......912
Description and Operation......914
Troubleshooting and Testing......918
Hydraulic Pump Repair......933
Hydraulic Control Valve Repair......941
Hydraulic Cylinder Repair......994
Hydraulic Fittings, Hoses and Tubing......1021
Service Tools......1026
Torque Values......1029
73055458-Bucket and Chassis......1031
Supplement No. 4 - Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders......1034
Supplement No. 3 - Service Manual Form 73055458 Bucket and Chassis 545, 545H, 545-B, 605-B, 645, 645-B, 745, 745H, 745-B, 745-C Wheel Loaders ......1035
Supplement No. 2 - Service Manual Form 3055458 -8 Bucket and Chassis 545, 545H, 605, 645, 745, & 745H (Including Series B) Wheel Loaders ......1036
Supplement No. 1 - Service Manual Form 3055458-8 Bucket and Chassis 545, 545H, 645, 745, Wheel Loaders......1037
Table of Contents......1045
General Description......1046
Bucket and Linkage......1047
Fenders, Ladder, Hood, Bonnet, and Hand Rail......1052
Platform and Seat Assembly ......1053
Fuel Tank......1054
Main Frame and Pivot Pins......1057
Torque Specifications......1065
Linkage Wear Limits......1065
ROPS Cab......1067
Index......1072
Conversion Tables......1073
73146366-Electrical Systems......1075
Safety Rules......1076
Table of Contents......1083
General Description......1084
Troubleshooting......1085
Changing Circuit......1088
Starting Circuit......1096
Ignition Circuit......1098
Accessory Ciruits......1102
Batteries......1104
Electrical System Schematics......1109
FIATALLIS 645 Wheel Loader Repair Service Manual (73058627)