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Isuzu D-Max/Rodeo 2003-2011 Service Manual - MISZDMAX9307OPES.zip

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Complete repair service manual for Isuzu D-Max, Rodeo 1993-2011, with technical information to maintain, diagnose, repair, and service like professional mechanics.


Isuzu D-Max, Rodeo 1993-2011 Models workshop service & repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


MAKE: Isuzu


MODEO: TFR/S Series, KB D-Max P190 TF Series, KB TF 140 TF Series, TF Series D-Max (a.k.a. Isuzu/Holden Rodeo)


YEAR: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011


FORMAT: PDF


Total Pages: 20,021 pages


KB D-Max P190 '07.pdf


KB TF 140 '93-'96.pdf


TF Series '03-'08


   00. General Information.pdf


   01. Heating & Air Conditioning.pdf


   02. Frame & Cab.pdf


   03. Steering Suspension, Wheels & Tyres.pdf


   04. Axle.pdf


   05. Brakes.pdf


   06. Engine 4JA1_4JH1-TC.pdf


   06. Engine 6VE1.pdf


   06. Engine C24SE.pdf


   07. Clutch.pdf


   07. Manual Transmission MSG Model.pdf


   07. Manual Transmission MUA Model.pdf


   07. Transfer.pdf


   07. Transmission AW30-40LE Model.pdf


   07. Transmission JR405E Model.pdf


   08. Electrical Body & Chassis.pdf


   09. Accessories & Restraints.pdf


   10. Cab.pdf


   11. Security.pdf


TFR_S Series '97-'03


    INDEX.pdf


    PDF


        4JEED-WE-0221T.pdf


        4JHED-WE-0321.pdf


        HECED-WE-0321.pdf


        IMM-WE-0101.pdf


        IMM-WE-0121.pdf


        IMM-WS-0101.pdf


        RVAW3-WE-0211F.pdf


        RVAW3-WE-0211S.pdf


        TF40L-WE-989IR.pdf


        TF4JE-WE-9712.pdf


        TF4L3-WE-889AR.pdf


        TF4ZE-WE-761.pdf


        TF6VD-WE-881.pdf


        TFACC-WE-981.pdf


        TFAXL-WE-9711.pdf


        TFAXL-WE-981.pdf


        TFBRK-WE-981.pdf


        TFCAB-WE-0101.pdf


        TFCAB-WE-981.pdf


        TFCAB-WE-9991.pdf


        TFCLU-WE-0005AAR.pdf


        TFCLU-WE-9711.pdf


        TFELC-WE-0101.PDF


        TFELC-WE-0111.PDF


        TFELC-WE-781.pdf


        TFELC-WE-981.pdf


        TFELC-WE-989IR.pdf


        TFELC-WE-9991AR.pdf


        TFFAB-WE-0101.pdf


        TFFAB-WE-761.pdf


        TFFAB-WE-981.pdf


        TFGEN-WE-0001A.pdf


        TFGEN-WE-0005AAR.pdf


        TFGEN-WE-0325AR.pdf


        TFGEN-WE-981.pdf


        TFHAC-WE-761.pdf


        TFHAC-WE-981.pdf


        TFHEC-WE-9821.pdf


        TFJR4-WE-0325AR.pdf


        TFMSG-WE-981.pdf


        TFMUA-WE-0325AR.pdf


        TFMUA-WE-9711.pdf


        TFRET-WE-9995EU.pdf


        TFSOF-WE-0091.pdf


        TFSSW-WE-0001A.pdf


        TFSSW-WE-0101.pdf


        TFTRN-WE-989IR.pdf


CONTENTS


GENERAL INFORMATION 0


HEATING AND VENTILATION 1


FRAME AND CAB 2


STEERING SUSPENSION


WHEELS AND TYRES 3


AXLE 4


BRAKES 5


ENGINE 6


TRANSMISSION 7


BODY 8


RESTRAINTS 9


CAB 10


SECURITY


Main Table of Contents...0


  Page 2...0


ISUZU KB Vol 1...0


Section 0A...3


  General Information...4


  Table of Contents...4


Section 0B...20


  Maintenance and Lubrication...21


  Table of Contents...21


Section 1...31


  Heating and Airconditioning...32


  Table of Contents...32


Section 2...104


  Frame and Cab...0


Section 2 A...105


  Frame and Bumber...105


  Table of Contents...106


Section 2B ...128


  Sheet Metal...128


   Table of Contents...129


Section 3...137


  Steering, suspension, wheels and tyres...137


Section 3A...138


  Front Alignment...138


  Table of Contents...139


Section 3B...145


  Steering(manual and power)...145


  Table of Contents...146


  Page 2...147


Section 3C...215


  Front Suspension...215


  Table of Contents...216


Section 3D...263


  Rear Suspension...263


  Table of Contents...264


Section 3E...281


  Wheel & Tyres...281


  Table of Contents...282


Section 4...0


  Axle...0


Section 4A...294


  Propeller Shaft...294


  Table of Contents...295


Section 4B...310


  Rear Axle...310


  Table of Contents...311


  Page 2...312


Section 4C...345


  Front Wheel Drive...345


  Table of Contents...346


  Page 2...347


Section 4E...435


  Differential Locking Device...435


  Table of Contents...436


Section 5...451


  Brakes...451


  Table of Contents...452


  Page 2...453


Section 6...0


  Diesel Engine...521


  Diagnosis...521


  Table fo Contents...522


Section 6A...0


  Engine Mechanical...557


  Table of Contents...557


Section 6B...691


  Diesel Engine Cooling...691


  Table of Contents...692


Section 6C...705


  Diesel Engine Fuel...705


  Table of Contents...706


Section 6D...728


  Diesel Engine Electrical...728


  Table of Contents...729


Section 6F...0


  Exhaust...0


  Table of Contents...790


kb2.pdf...0


  Main Table of Contents...0


  ISUZU KB-Series ...0


  VOLUME 2...0


  Section 6...0


    Petrol Engine...0


  Petrol Engine Diagnosis...0


    Table of Contents...802


  Section 6A...830


    Petrol Engine Mechanical...830


    Table of Contents...831


  Section 6B...0


    Petrol Engine Cooling...0


    Table of Contents...960


  Section 6C...976


    Petrol Engine Fuel...976


    Table of Contents...977


  Section 6D...0


    Petrol Engine Electrical...0


    Table of Contents...1039


  Section 6F...0


    Petrol Engine Exhaust...0


    Table of Contents...1095


  Section 7B...1099


    Transmission MSG Model...1099


    Table of Contents...1100


  Section 7C...0


    Clutch...0


    Table of Contents...1142


  Section 7B1...1179


    Tranmission MUA Model...1179


    Table of Contents...1180


  Section 8...1297


    Electrical-Body and Chassis...1297


    Table of Contents...1298


    Table of Contents...1299


  Section 9...0


    Accessories...0


    Table of Contents...1545


  Section 10...0


    Cab...0


    Table of Contents...1550


TOP....1


  English....2


    G.Export....2


      97-03MY ....2


        Sec.0 General Information [TFGEN-WE-981] 97-99MY ....0


        Sec.0 General Information [TFGEN-WE-0001A] 00-03MY ....0


        Sec.1 Heating and Airconditioning [TFHAC-WE-761] 97-98MY ....0


        Sec.1 Heating and Airconditioning [TFHAC-WE-981] 99-03MY ....0


        Sec.2 Frame and Cab [TFFAB-WE-761] 97-98MY ....0


        Sec.2 Frame and Cab [TFFAB-WE-981] 99-00MY ....0


        Sec.2 Frame and Cab [TFFAB-WE-0101] 01-03MY ....0


        Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0001A] 97-00MY ....0


        Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0101] 01-03MY ....0


        Sec.4 Axle [TFAXL-WE-981] 98-03MY ....0


        Sec.4 Axle [TFAXL-WE-9711] 97-03MY ....0


        Sec.4C2 Shift on the Fly System [TFSOF-WE-0091] 00-03MY ....0


        Sec.5 Brakes [TFBRK-WE-981] 97-03MY ....0


        Sec.6 Gasoline Engine(HEC:C22NE,22LE and 20LE) [TFHEC-WE-9821] 99-03MY ....0


        Sec.6-1 Gasoline Engine(4Z Series) [TF4ZE-WE-761] 97-03MY ....0


        Sec.6-2 Gasoline Engine(6VD1) [TF6VD-WE-881] 98-03MY ....0


        Sec.6-3 Diesel Engine(4J Series) [TF4JE-WE-9712] 97-03MY....0


        Sec.6E Engine Driveability and Emissions(TF 4JA1-TC/TF 4JH1-TC ENGINE With Bosch VP44) [4JEED-WE-0221T] 02-03MY....0


        Sec.6E Engine Driveability and Emissions(ENGINE C24 on TF) [HECED-WE-0321] 03MY ....0


        Sec.6E Engine Driveability and Emissions(TF 4JH1-TC Engine with Bosch VP44 System) [4JHED-WE-0321] 03MY ....0


        Sec.7A Automatic Transmission [TF40L-WE-989IR] 98-03MY ....0


        Sec.7B Transmission(MSG Type) [TFMSG-WE-981] 97-03MY ....0


        Sec.7B-1 Transmission(MUA Type) [TFMUA-WE-9711] 97-03MY ....0


        Sec.7C Clutch [TFCLU-WE-9711] 97-03MY ....0


        Sec.7D Transfer Case [TFTRN-WE-989IR] 98-03MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-981] 99-03MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-781] 97-98MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-9991AR] 00MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-0101] 00-01MY....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-0111] 01-03MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-989IR] 98-03MY ....0


        Sec.9 Accessories [TFACC-WE-981] 97-03MY ....0


        Sec.10Cab [TFCAB-WE-981] 97-99MY....0


        Sec.10Cab [TFCAB-WE-9991] 00MY....0


        Sec.10Cab [TFCAB-WE-0101] 01-03MY ....0


        Immobilizer System [IMM-WE-0101] 01-03MY ....0


    Europe....2


      97-03MY ....2


        Sec.0 General Information [TFGEN-WE-981] 97-99MY....0


        Sec.0 General Information [TFGEN-WE-0001A] 00-03MY ....0


        Sec.1 Heating and Airconditioning [TFHAC-WE-761] 97-98MY....0


        Sec.1 Heating and Airconditioning [TFHAC-WE-981] 99-03MY ....0


        Sec.2 Frame and Cab [TFFAB-WE-761] 97-98MY....0


        Sec.2 Frame and Cab [TFFAB-WE-981] 99-00MY....0


        Sec.2 Frame and Cab [TFFAB-WE-0101] 01-03MY ....0


        Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0001A] 97-00MY ....0


        Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0101] 01-03MY ....0


        Sec.4 Axle [TFAXL-WE-9711] 98-03MY ....0


        Sec.4C2 Shift on the Fly System [TFSOF-WE-0091] 00-03MY ....0


        Sec.5 Brakes [TFBRK-WE-981] 97-03MY ....0


        Sec.6-1 Gasoline Engine(4Z Series) [TF4ZE-WE-761] 97-03MY ....0


        Sec.6-2 Gasoline Engine(6VD1) [TF6VD-WE-881] 98-03MY ....0


        Sec.6-3 Diesel Engine(4J Series) [TF4JE-WE-9712] 97-03MY....0


        Sec.7B Transmission(MSG Type) [TFMSG-WE-981] 97-03MY ....0


        Sec.7B-1 Transmission(MUA Type) [TFMUA-WE-9711] 97-03MY ....0


        Sec.7C Clutch [TFCLU-WE-9711] 97-03MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-781] 97-99MY....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-0101] 01-03MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-0111] 00-02MY ....0


        Sec.9 Accessories [TFACC-WE-981] 97-03MY ....0


        Sec.9 Accessories [TFRET-WE-9995EU]00-03MY ....0


        Sec.10 Cab [TFCAB-WE-981] 97-99MY ....0


        Sec.10 Cab [TFCAB-WE-9991] 00MY ....0


        Sec.10 Cab [TFCAB-WE-0101] 01-03MY ....0


        Immobilizer System [IMM-WE-0101]01-02MY ....0


        Immobilizer System [IMM-WE-0121] 01-03MY ....0


    AUSTRALIA....2


      97-03MY ....2


        Sec.0 General Information [TFGEN-WE-981] 97-99MY....0


        Sec.0 General Information [TFGEN-WE-0005AAR]00MY ....0


        Sec.0 General Information [TFGEN-WE-0001A] 00-03MY ....0


        Sec.0 General Information [TFGEN-WE-0325AR] 03MY....0


        Sec.1 Heating and Airconditioning [TFHAC-WE-761] 97-98MY....0


        Sec.1 Heating and Airconditioning [TFHAC-WE-981] 99-03MY ....0


        Sec.2 Frame and Cab [TFFAB-WE-761] 97-98MY....0


        Sec.2 Frame and Cab [TFFAB-WE-981] 99-00MY....0


        Sec.2 Frame and Cab [TFFAB-WE-0101] 01-03MY ....0


        Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0001A] 97-00MY ....0


        Sec.3 Steering,Suspension Wheels and Tires [TFSSW-WE-0101] 01-03MY ....0


        Sec.4 Axle [TFAXL-WE-981] 98-03MY ....0


        Sec.4 Axle [TFAXL-WE-9711] 97-03MY ....0


        Sec.4C2 Shift on the Fly System [TFSOF-WE-0091] 00-03MY ....0


        Sec.5 Brakes [TFBRK-WE-981] 97-03MY ....0


        Sec.6-2 Gasoline Engine(6VD1) [TF6VD-WE-881] 98-03MY ....0


        Sec.6-3 Diesel Engine(4J Series) [TF4JE-WE-9712] 97-03MY....0


        Sec.6E Engine Driveability and Emissions(TF 4JA1-TC/TF 4JH1-TC ENGINE With Bosch VP44) [4JEED-WE-0221T] 02-03MY....0


        Sec.6E Engine Driveability and Emissions(TF 4JH1-TC Engine with Bosch VP44 System) [4JHED-WE-0321] 03MY....0


        Sec.6E Engine Driveability and Emissions(ENGINE C24 on TF) [HECED-WE-0321] 03MY ....0


        Sec.7A Automatic Transmission [TF4L3-WE-889AR] 98-03MY ....0


        Sec.7A Automatic Transmission [TFJR4-WE-0325AR] 03MY....0


        Sec.7B Transmission(MSG Type) [TFMSG-WE-981] 97-03MY ....0


        Sec.7B-1 Transmission(MUA Type) [TFMUA-WE-9711] 97-03MY ....0


        Sec.7B-1 Transmission(MUA Type) [TFMUA-WE-0325AR] 03MY....0


        Sec.7C Clutch [TFCLU-WE-0005AAR] 00MY ....0


        Sec.7C Clutch [TFCLU-WE-9711] 97-03MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-781] 97-99MY....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-981] 99-03MY ....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-9991AR]00MY....0


        Sec.8 Electrical-Body and Chassis [TFELC-WE-0111] 01-03MY ....0


        Sec.9 Accessories [TFACC-WE-981] 97-03MY ....0


        Sec.10 Cab [TFCAB-WE-981] 97-99MY ....0


        Sec.10 Cab [TFCAB-WE-9991] 00MY ....0


        Sec.10 Cab [TFCAB-WE-0101] 01-03MY ....0


        Immobilizer System [IMM-WE-0101]01-02MY ....0


        Immobilizer System [IMM-WE-0121] 01-03MY ....0


    South Africa....2


      97-03MY ....2


        0 General Information [TFGEN-WE-981] 97-99MY ....0


        0 General Information [TFGEN-WE-0001A] 00-03MY ....0


        1 Heating and Airconditioning [TFHAC-WE-761] 97-98MY ....0


        1 Heating and Airconditioning [TFHAC-WE-981] 99-03MY ....0


        2 Frame and Cab [TFFAB-WE-761] 97-98MY ....0


        2 Frame and Cab [TFFAB-WE-981] 99-00MY ....0


        2 Frame and Cab [TFFAB-WE-0101] 01-03MY ....0


        3 Steering,Suspension Wheels and Tires [TFSSW-WE-0001A] 97-00MY ....0


        3 Steering,Suspension Wheels and Tires [TFSSW-WE-0101] 01-03MY ....0


        4 Axle [TFAXL-WE-981] 98-03MY ....0


        4 Axle [TFAXL-WE-9711] 97-03MY ....0


        4C2 Shift on the Fly System [TFSOF-WE-0091] 00-03MY ....0


        5 Brakes [TFBRK-WE-981] 97-03MY ....0


        6-1 Gasoline Engine(4Z Series) [TF4ZE-WE-761] 97-03MY ....0


        6-2 Gasoline Engine(6VD1) [TF6VD-WE-881] 98-03MY ....0


        6-3 Diesel Engine(4J Series) [TF4JE-WE-9712] 97-03MY ....0


        6 Gasoline Engine(HEC:C22NE,22LE and 20LE) [TFHEC-WE-9821] 99-03MY ....0


        7A-1 Automatic Transmission [RVAW3-WE-0211S] 03MY ....0


        7A-1 Automatic Transmission [RVAW3-WE-0211F] 02-03MY....0


        7B Transmission(MSG Type) [TFMSG-WE-981] 97-03MY....0


        7B-1 Transmission(MUA Type) [TFMUA-WE-9711] 97-03MY ....0


        7C Clutch [TFCLU-WE-9711] 97-03MY ....0


        8 Electrical-Body and Chassis [TFELC-WE-781] 97-98MY ....0


        8 Electrical-Body and Chassis [TFELC-WE-981] 99-03MY ....0


        8 Electrical-Body and Chassis [TFELC-WE-0111] 01-03MY ....0


        9 Accessories [TFACC-WE-981] 98-03MY ....0


        10 Cab [TFCAB-WE-981] 97-99MY ....0


        10 Cab [TFCAB-WE-9991] 00MY ....0


        10 Cab [TFCAB-WE-0101] 01-03MY ....0


  Spanish....2


    01MY....2


      Immobilizer System [IMM-WS-0101] 01MY....0


Isuzu D-Max/Rodeo 2003-2011 Service Manual

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