Volvo EC360C NL Crawler Excavator Workshop Repair Service Manual PDF Wiring Diagrams - MVOLCONEC360C.zip
This is a full-service repair guide, complete with electrical wiring schematics, covering the Volvo EC360C NL Crawler Excavator. It delivers every technical detail you need to service, troubleshoot, fix, and rebuild the machine to professional-mechanic standards.
The Volvo Construction Equipment EC360C NL Crawler Excavator workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,350 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Volvo EC360C NL Crawler Excavator Service Repair Manual.pdf
Volvo EC330B, EC360B, EC460B, EC700B Service Training Manual.pdf
MAIN SECTIONS
EC360C NL Volvo Service Repair Manual...2
0 - GENERAL...3
00 - DESCRIPTION; COMPLETE MACHINE...4
Machine view...5
Product plates...7
03 - SPECIFICATIONS...9
Air conditioning unit, specifications...13
Alternator, specifications...16
Audio remote controller, specifications_{01-00-15}...18
Audio remote controller, specifications_{12-59-52}...21
Auto_Manual pump control switch, specifications...23
Automatic lubrication system, specifications...25
Battery, specifications...28
Boom lifting cylinder, specifications...29
Boom, specifications...31
Bucket cylinder, specifications...33
Cab, weight...35
Circuit breaker, specification...37
Control lockout lever switch, specifications...39
Control pattern selector valve, specifications...41
Coolant pump, thermostat, specifications-[1410]...43
Coolant pump, thermostat, specifications...45
Cooling system, specifications...47
Counterweight, specifications_{12-49-44}...48
Counterweight, specifications_{12-50-07}...49
Counterweight, tightening torques...50
Counterweight, tightening torques_{12-50-48}...52
Counterweight, tightening torques_{12-51-16}...54
Diesel coolant heater (10kw), specifications...56
Dipper arm cylinder, specifications...58
Dipper arm, specifications...60
Electric horn, specifications...62
Electrical system, specifications...64
Electronic climate control unit ECC, specification...66
Emergency engine speed control switch, specifications...68
Engine - Pump control, specification_{01-12-42}...70
Engine - Pump control, specification_{01-12-46}...72
Engine control unit E-ECU, specifications...74
Engine speed control switch, specifications...76
Engine, specifications...78
Engine, weights...79
Frame and track unit, specifications...80
Fuel filler pump, specifications...81
Fuel system, tightening torques...83
Fuel tank, specifications...84
Fuse, specifications...85
Hammer return filter, specifications...87
Hour counter, specifications...89
Hydraulic oil cooling system, specifications_{12-45-30}...91
Hydraulic oil cooling system, specifications_{12-45-53}...93
Hydraulic oil tank, specifications...95
Hydraulic pressure, specifications...96
Hydraulic pump, specifications_{12-41-02}...97
Hydraulic pump, specifications_{12-41-25}...98
Hydraulic pump, specifications_{12-41-49}...99
Keypad, specification...100
Line rupture valve (arm), specifications_{12-42-26}...103
Line rupture valve (arm), specifications_{12-42-49}...105
Line rupture valve (boom), specifications...107
Lower wiper motor, specifications...109
Lubrication system, specifications...111
Main control valve, specifications_{12-43-50}...112
Main control valve, specifications_{12-44-13}...114
Measurement conversion tables...116
Overload warning pressure switch, specifications...125
Preheating, specifications...127
Pressure accumulator, specifications...129
Proportional relief valve, specifications...131
Proportional solenoid valve, specifications-[4028]...133
Proportional solenoid valve, specifications...136
Radio with CD and MP3 player, specifications...138
Radio with tape or CD player, specifications...141
Recommended hydraulic oil, specifications...144
Regulator, specifications_{12-39-35}...147
Regulator, specifications_{12-39-59}...148
Relay, specifications_{01-02-33}...149
Relay, specifications_{01-02-57}...151
Remote control valve (Lever), specifications...153
Remote control valve (pedal), specifications...155
Rocker arm shaft, tightening torques...157
Rotating beacon, specifications...159
Rotator pump, specifications...161
Servo hydraulic selector valve, specifications...162
Servo pump, specifications_{12-38-34}...164
Servo pump, specifications_{12-38-58}...166
Shock reducing valve, specifications...168
Solenoid valve, specifications_{12-36-24}...170
Solenoid valve, specifications_{12-36-47}...171
Start switch, specifications...172
Starter motor, specifications...174
Swing gearbox, specifications_{12-56-17}...175
Swing gearbox, specifications_{12-56-40}...176
Swing motor, specifications_{12-53-52}...177
Swing motor, specifications_{12-54-15}...178
Swing motor, specifications_{12-54-39}...179
Swing ring gear, specifications...181
Tightening torque, specifications...182
Tightening torques...184
Track gearbox, specifications_{12-57-18}...193
Track gearbox, specifications_{12-57-41}...194
Track gearbox, specifications_{12-58-05}...195
Track motor, specifications_{12-55-16}...196
Track motor, specifications_{12-55-40}...197
Travel alarm, specifications...198
Undercarriage, tightening torque...200
Upper wiper motor, specifications...202
Valve mechanism, double rocker arm...204
Valve mechanism, tightening torques...206
Valve system specifications...207
Windscreen flusher pump, specifications...208
Wiper controller, specifications...210
Wireless control unit W-ECU, specification...212
Work lights and extra lights, specifications...214
07 - STANDARD TIME...216
Operation numbers for additional work...217
08 - TOOL...219
E-tools, NET 8940-00330 Swing motor guide pin...220
E-tools, NET 8940-00340 Replace tool for the swing ring gear...222
NET 8940-00200 Replace tool for the remote control valve joint...224
NET 8940-00210 Inspection tool for the engine speed control switch...226
NET 8940-00220 Inspection tool for the power shift valve...228
NET 8940-00260 Replace tool for the center passage...230
NET 8940-00290 Track motor guide pin...232
09 - MISCELLANEOUS...234
Service positions...235
1 - STANDARD PARTS, SERVICE...238
16 - LUBRICANT; FUEL; OTHER FLUID...239
Alternative fuels...240
Coolant with freezing and corrosion protection...243
Grease...247
Recommended lubricants...251
17 - SERVICE...254
Air cleaner primary filter, change...257
Air cleaner primary filter, clean...259
Air cleaner secondary filter, change...261
Air conditioner main filter, change...263
Air conditioner main filter, clean...267
Arrival Inspection, according to Inspection Programme...271
Battery condition, check...276
Bearings...280
Cab prefilter, cleaning...284
Cab prefilter, replacing...286
Cab; door, covers, hinges, joints and locks, lubricate...288
Cleaning prior to repair...290
Coasting left and right swing...294
Condition test and maintenance program...296
Coolant anti-freeze resistance, checking...298
Coolant level, check...302
Coolant, change...304
Creeping of hydraulic cylinder...307
Cylinder speed...309
Delivery Inspection, according to Inspection Programme...311
Engine oil and filter, changing...315
Engine, oil level, check...318
Fuel filter, change...320
Fuel tank air ventilation filter, change...322
Fuel tank sediment, drain...324
Hoses and tubes...326
Hydraulic oil cooler outside, cleaning...330
Hydraulic oil drain filter, change...332
Hydraulic oil level, check...334
Hydraulic oil return filter, replacing ...336
Hydraulic oil servo filter, change...339
Hydraulic oil suction strainer, clean...341
Hydraulic oil tank breather filter, replacing...343
Hydraulic oil, changing...345
Hydraulic pressure, checking...347
Loose and loss of bolts, check...349
Lubrication, see lubrication chart...352
MATRIS, reading, export reading...354
Maintenance of Stored Machines, according to Inspection Programme...357
Maintenance service, daily...361
Maintenance service, every 1000 hours...362
Maintenance service, every 2000 hours...364
Maintenance service, every 250 hours...366
Maintenance service, every 4000 hours...368
Maintenance service, every 50 hours...371
Maintenance service, every 500 hours...373
Maintenance service, every 6000 hours...375
Measuring condition...378
Measuring of swing bearing clearance...380
Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change...383
Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean...386
Oil-bath air cleaner's reservoir (optional equipment), oil, check...389
Pressure testing...391
Radiator outside, cleaning...395
Replacement parts...397
Safety when servicing...401
Service methods...405
Service...409
Starting engine with booster cables ...411
Straight traveling performance...415
Swing bath grease, check...417
Swing gearbox oil level, check_{11-58-24}...418
Swing gearbox oil level, check_{11-58-51}...420
Swing motor gearbox, changing oil_{11-57-15}...422
Swing motor gearbox, changing oil_{11-57-43}...425
Swing ring gear bearing, lubricate...428
Swing speed...429
Test-run and check...430
The machine, check for external damages, cracks and wear damages...433
Track gearbox oil level, check_{11-53-33}...436
Track gearbox oil level, check_{11-54-01}...438
Track motor gearbox, changing oil_{11-52-25}...440
Track motor gearbox, changing oil_{11-52-52}...442
Track running speed...444
Track shoe bolts, check...446
Track tension_condition, check...448
Travel Speed...450
VCADS Pro, logged errors, read off...452
Valve clearance, check_adjust...455
Warranty inspection 100 hours...463
Warranty inspection 1000 hours...465
Warranty inspection...467
Washer fluid level, check...469
Water separator filter element, change...470
X1 return filter (optional equipment), change...472
19 - GENERAL...474
CE-marking, EMC-directive...475
Checklist after a fire or heat exposure...478
Decontamination...482
Environmental handling for the future...486
Environmentally hazardous fluids...490
Environmentally safe handling...494
Fire prevention measures...497
Health hazards with paint, plastics and rubber...503
Safety concerns everybody!...508
Safety rules when servicing...512
Safety when handling oils and fuel...516
Safety when handling the machine...520
Safety when using lifting equipment...527
Safety when working with air conditioning refrigerant...531
Safety when working with batteries...536
Safety when working with hydraulic systems...541
Starting with booster batteries...545
Waste handling...549
Working in environmentally contaminated areas...553
2 - ENGINE WITH MOUNTING AND EQUIPMENT...557
20 - GENERAL...558
E-ECU MID 128 non-programmed, replacing...559
E-ECU MID 128 pre-programmed, replacing...562
Engine, description...565
Engine, identification...567
Engine, weights ...569
Fuel system, tightening torques ...570
21 - ENGINE...571
Basic check, Engine...572
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope...574
Crankshaft front oil seal, replacing...580
Crankshaft rear oil seal, replacing...583
Engine characteristic curve_{10-02-02}...586
Engine characteristic curve_{10-02-44}...588
Engine mounting...590
Engine, installing...592
Engine, removing...601
Engine, replacing...610
Engine, specifications...613
Engine, weights...614
Oil level sensor, replacing...615
Troubleshooting ...618
Valve cover, tightening torque...621
Valve mechanism, double rocker arm...622
Valve mechanism, tightening torques...624
Valve system specifications...625
Valves...626
22 - LUBRICATING SYSTEM...634
Lubrication oil pressure, checking with pressure gauge...635
Lubrication oil pump and oil cooler, description...638
Lubrication system, description...640
Lubrication system, specifications...643
23 - FUEL SYSTEM...644
Carbon dioxide in fuel system, checking...645
Feed pump pressure, checking...648
Feed pump, replacing...650
Feed system, principles...653
Fuel filler pump, description...655
Fuel filler pump, specifications...658
Fuel filling pump, installing...660
Fuel filling pump, removing...662
Fuel filter extra, replacing...664
Fuel filter, checking...667
Fuel filters, replacing...669
Fuel pump, inspecting...671