John Deere BELL B35C B40C Articulated Dump Truck Workshop Repair & Test Service Manual PDF (TM1815) - MJODTM1815.zip
A full factory-style service manual covering the John Deere / BELL B35C and B40C Articulated Dump Truck, packed with the technical data needed to service, troubleshoot, and rebuild these machines the way trained technicians do.
This John Deere / BELL B35C and B40C workshop service manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1815 - B35C and B40C Articulated Dump Truck Operation and Tests.pdf
PRODUCT DETAILS:
Total Pages: 1,411 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN CONTENTS
Foreword
Technical Information Feedback Form
Machine Number Identification
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnose Engine Malfunctions
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory of Operation
Diagnostic Information
Tests
Pneumatic System
Theory of Operation
Diagnostic Information
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heater and Air Conditioner
Theory of Operation
Diagnostic Information
Adjustments
Tests
tm1815 - B35C and B40C Articulated Dump Truck Operation and Tests
Table of Contents
Foreword
Technical Information Feedback Form
Machine Number Identification
Section 9000: General Information
Group 01: Safety
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 02: General Specifications
Articulated Dump Truck Left Side View
B35C Articulated Dump Truck Specifications
B40C Articulated Dump Truck Specifications
B35C Engine Specifications
B40C Engine Specifications
B35C Travel Speeds
B40C Travel Speeds
Drain and Refill Capacities
Group 03: Torque Values
Hardware Torque Specifications
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Metric Cap Screw And Nut Torque Values
Imperial and SAE (Inch) Cap Screw And Nut Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 04: Fuels and Lubricants
Diesel Fuel
Lubricity of Diesel Fuels
Low Sulfur Diesel Fuel Conditioner
Diesel Fuel Storage
Do Not Use Galvanized Containers
Fuel Tank
Diesel Engine Oil
Hydraulic Oil and Transfer Case Oil
Transmission Oil
Multipurpose Lubricant (Axles and Final Drives)
Grease
Oil Filters
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout
Section 9010: Engine
Group 05: Theory of Operation
B35C (OM 442A) Engine Sectional View
B40C (OM 442TI) Engine Sectional View
Engine Operation
Exhaust Valve Brake Operation
Fuel Circuit
Fuel Injection Pump Operation
Fuel Injection Nozzle Operation
Mechanical Governor Operation
Starting Engine-Mechanical Governor
Engine Running at Slow Idle-Mechanical Governor
Engine Running at Medium Speed-Mechanical Governor
Engine Running at Full Load Rated Speed-Mechanical Governor
Stopping the Engine-Mechanical Governor
Aneroid Operation
Cooling System Operation
Crankcase Ventilation System Operation
Cold Start Operation
Group 15: Diagnose Engine Malfunctions
Diagnose Engine Malfunctions
Group 20: Adjustments
JT05801 Clamp-On Electronic Tachometer Installation
PRO-LINKPRO-LINK is a trademark of Micro Processor Systems. 9000 Microprocessor Installation
Slow and Fast Idle Adjustment Using PRO-LINKPRO-LINK is a trademark of Micro Processor Systems. 9000 Microprocessor
Throttle Position Sensor Adjustment Using PRO-LINKPRO-LINK is a trademark of Micro Processor Systems. 9000 Microprocessor
Reset Throttle Calibration Using PRO-LINKPRO-LINK is a trademark of Micro Processor Systems. 9000 Microprocessor
Slow and Fast Idle Adjustment Using Tachometer
Throttle Position Sensor Adjustment-Manual Method
Mechanical Fuel Shutoff Adjustment(B35C Machine No. -408855.01)(B40C Machine No. -408844.01)
Fuel Shutoff Solenoid Adjustment (B35C Machine No. 409855.00-)(B40C Machine No. 409844.00-)
Exhaust Brake Valve Adjustment
Alternator and Water Pump Belts Adjustment
Bleed Fuel System
Group 25: Tests
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Injection Pump Timing Adjustment
Inspect Thermostat and Test Operating Temperature
Viscous Drive Fan Check
Fuel Line Leakage Test
Fuel Supply Pump Test
Fuel Injection Nozzles Test
Engine Compression Test
Air Intake System Leakage Test
Radiator Cap and Cooling System Pressure Test
Section 9015: Electrical System
Group 05: System Information
Electrical System Visual Inspection
Electrical Circuit Malfunctions
High Resistance Circuit
Open Circuit
Grounded Circuit
Shorted Circuit
Sensor Circuit Shorted to Power
Sensor Circuit Shorted to Itself
Sensor Circuit Shorted to Ground
Multimeter
Seven Step Electrical Test Procedure
Schematic, Wiring Diagram, and Component Location Information
Reading a System Functional Schematic
Reading a Wiring Diagram
Reading a Component Location Diagram
Reading a Connector End View Diagram
Electrical Schematic Symbols
Group 10: System Diagrams
Explanation of Wire Markings
Component Identification Table
Functional Schematic and Component Location Legend
Functional Schematic Section Legend
Power, Starting and Charging System Functional Schematic
Transmission System Functional Schematic
4-Way Flasher, Turn Signal, Horn, and Light System Functional Schematic
Brake and Reverse Light, Exhaust Vehicle Brake, and Indicator Light System Functional Schematic
Gauge, Overspeed, and Range Hold System Functional Schematic
Cooling Fans, Lighter, and Radio System Functional Schematic
Air Conditioner, Dome Light, Wiper/Washer, and Spare Circuit System Functional Schematic
Cab Harness (W5) Wiring Diagram (1 of 6)
Cab Harness (W5) Wiring Diagram (2 of 6)
Cab Harness (W5) Wiring Diagram (3 of 6)
Cab Harness (W5) Wiring Diagram (4 of 6)
Cab Harness (W5) Wiring Diagram (5 of 6)
Cab Harness (W5) Wiring Diagram (6 of 6)
Cab Harness (W5) Component Location (1 of 4)
Cab Harness (W5) Instrument Panel Component Location (2 of 4)
Cab Harness (W5) Dash Panel Component Location (3 of 4)
Cab Harness (W5) Breaker Panel Component Location (4 of 4)
Transfer Case and Cooling Fan Harness (W6) Wiring Diagram
Transfer Case and Cooling Fan Harness (W6) Component Location
Rear Chassis Harness (W7) Wiring Diagram
Rear Chassis Harness (W7) Component Location
Rear Light Harness (W8) Wiring Diagram
Rear Light Harness (W8) Component Location
Engine Harness (W9) Wiring Diagram
Engine (W9), Cold Start (W11), and Front Brake Overstroke Harness (W17) Component Location
Cold Start Harness (W11) Wiring Diagram
Front Brake Overstroke Harness (W17) Wiring Diagram
Front Light Harness (W10) Wiring Diagram
Front Light Harness (W10) Component Location
Transmission Control-To-Vehicle Interface Harness (W12) Wiring Diagram
Transmission Control-To-Vehicle Interface Harness (W12) Component Location
Vehicle Interface Harness (W18) Wiring Diagram
Vehicle Interface Harness (W18) Component Location
Vehicle Interface Module Schematic
Transmission Control Harness (W13) Wiring Diagram
Transmission Control Harness (W13) Component Location
Transmission Control-To-Cab Bulkhead (W14) Wiring Diagram
Transmission Control-To-Cab Bulkhead (W14) Component Location
Cab-To-Transmission Harness (W15) Wiring Diagram
Cab-To-Transmission (W15) And Speed Sensor Harness (W16) Component Location
Transmission Speed Sensor Harness (W16) Wiring Diagram
Group 15: Sub-System Diagnostics
Power Circuit Operational Information
Power Circuit Theory of Operation
Power Circuit Schematic
Starting and Charging Circuit Operational Information
Starting and Charging Circuit Theory of Operation
Starting and Charging Circuit Schematic
Transmission Circuit Operational Information
Transmission Circuit Theory of Operation
Transmission Circuit Schematic
4-Way Flasher, Turn Signal, and Horn Circuit Operational Information
4-Way Flasher, Turn Signal, and Horn Circuit Theory of Operation
4-Way Flasher, Turn Signal, and Horn Circuit Schematic
Light Circuit Operational Information
Light Circuit Theory of Operation
Light Circuit Schematic
Brake Light and Reverse Light Circuit Operational Information
Brake Light and Reverse Light Circuit Theory of Operation
Brake Light and Reverse Light Circuit Schematic
Exhaust Brake Circuit Operational Information
Exhaust Brake Circuit Theory of Operation
Exhaust Brake Circuit Schematic
Indicator Light Circuit Operational Information
Indicator Light Circuit Theory of Operation
Indicator Light Circuit Schematic
Gauge and Overspeed Circuit Operational Information
Gauge and Overspeed Circuit Theory of Operation
Gauge and Overspeed Circuit Schematic
Transmission Range Hold Circuit Operational Information
Transmission Range Hold Circuit Theory of Operation
Transmission Range Hold Circuit Schematic
High/Low Range Circuit Operational Information
High/Low Range Circuit Theory of Operation
High/Low Range Circuit Schematic
Cooling Fan Circuit Operational Information
Cooling Fan Circuit Theory of Operation
Cooling Fan Circuit Schematic
Cigar Lighter Circuit Operational Information
Cigar Lighter Circuit Theory of Operation
Cigar Lighter Circuit Schematic
Radio and 12V Circuit Operational Information (B35C Machine No. -408855.00) (B40C Machine No. -408844.00)
Radio and 12V Circuit Theory of Operation (B35C Machine No. -408855.00) (B40C Machine No. -408844.00)
Radio and 12V Circuit Schematic (B35C Machine No. -408855.00) (B40C Machine No. -408844.00)
Radio and 12V Circuit Operational Information (B35C Machine No. 408855.01- ) (B40C Machine No. 408844.01- )
Radio and 12V Circuit Theory of Operation (B35C Machine No. 408855.01- ) (B40C Machine No. 408844.01- )
Radio and 12V Circuit Functional Schematic (B35C Machine No. 408855.01- ) (B40C Machine No. 408844.01- )
Air Conditioner Circuit Operational Information
Air Conditioner Circuit Theory of Operation
Air Conditioner Circuit Schematic
Dome Light Circuit Operational Information
Dome Light Circuit Theory of Operation
Dome Light Circuit Schematic
Wiper/Washer Circuit Operational Information
Wiper/Washer Circuit Theory of Operation
Wiper/Washer Circuit Schematic
Rotating Beacon Circuit Operational Information
Rotating Beacon Circuit Theory of Operation
Rotating Beacon Circuit Schematic
Spare Circuit Operational Information
Spare Circuit Theory of Operation
Spare Circuit Schematic
Park Brake Circuit Operational Information
Park Brake Circuit Theory of Operation
Park Brake Circuit Schematic
Group 20: References
Battery Operation
Battery Specifications