Caterpillar 415 415IL 416 420 420XE 430 Backhoe Loaders Repair Manual PDF - MCAT415416420XE430.zip
Full service and repair documentation, complete with Electrical Wiring Diagrams, covering the Caterpillar 415, 415IL, 416, 420, 420XE, and 430 Backhoe Loaders — providing everything needed to service, troubleshoot, fix, and rebuild these machines the way trained technicians do.
This workshop service repair manual for the Caterpillar 415, 415IL, 416, 420, 420XE, and 430 Backhoe Loaders contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
M0110847 - Schematic (415 Industrial Loader Hydraulic System 602-3045).pdf
M0110849 - Schematic (415; 416; 420; 420 XE; 428; 430; 432; 434; and 444 Backhoe Loader Electrical System with Autoshift Transmission; Electrohydraulic Loader Controls and Pilot Operated Backhoe Controls).pdf
M0113199 - Specifications (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift)).pdf
M0116293 - Schematic (415 and 416 Backhoe Loader Hydraulic System (Mechanical Loader and Pilot Backhoe Controls) (Function Isolation); Schematic Part Number 584-3396-00 (For S_N H8P1-UP H8A1-UP L9P1-UP L8P1-UP).pdf
M0110851 - Schematic (415; 416; 428; and 434 Backhoe Loader Electrical System (C3.6 no Machine ECM) (Function Isolation); 529-7063-00(For Serial Numbers H7D1-UP H8A1-UP H8P1-UP H7K1-UP H6L1-UP)).pdf
M0110845 - Schematic (415 and 416 Backhoe Loader Hydraulic System (Mechanical Controls) (Function Isolation); Schematic Part Number 584-3396-00 (For S_N H8P1-UP H8A1-UP L9P1-UP L8P1-UP).pdf
M0113212 - Specifications (415 Industrial Loader Axles; Differential and Brakes).pdf
M0113199 - Testing and Adjusting (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift)).pdf
M0111010 - Testing and Adjusting (415; 415IL; 416; 420; 420XE; and 430 Backhoe Loaders Axles; Differentials and Brakes).pdf
M0111010 - Systems Operation (415; 415IL; 416; 420; 420XE; and 430 Backhoe Loaders Axles; Differentials and Brakes).pdf
M0110985 - Specifications (415; 416; 420; 420XE and 430 Backhoe Loader Axles; Differential and Brakes).pdf
M0110931 - Testing and Adjusting (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders).pdf
M0113211 - Specifications (415 Industrial Loader Hydraulic and Steering System).pdf
M0113199 - Systems Operation (415; 416; 420; 428 and 434 Backhoe Loaders Transmission (Standard Shift)).pdf
M0111012 - Testing and Adjusting (415; 416; 420; 420 XE; 430; 440; and 450 Backhoe Loaders Hydraulic and Steering System).pdf
M0109880 - Disassembly and Assembly (415; 416; 420; 430; 432; 434; and 444 Backhoe Loader Engine Supplement).pdf
M0111875 - Disassembly and Assembly (415IL Backhoe Loader Machine Systems).pdf
M0111874 - Disassembly and Assembly (415IL Backhoe Loader Power Train).pdf
M0111009 - Specifications (415; 416; 420; 420XE and 430 Backhoe Loader Hydraulic and Steering System).pdf
M0111012 - Systems Operation (415; 416; 420; 420 XE; 430; 440; and 450 Backhoe Loaders Hydraulic and Steering System).pdf
M0110931 - Systems Operation (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders).pdf
M0109881 - Disassembly and Assembly (415; 416; and 420 Backhoe Loader (Center-Pivot) Power Train).pdf
M0109879 - Disassembly and Assembly (415; 416; 420; and 430 Backhoe Loader (Center-Pivot) Machine Systems).pdf
M0110931 - Troubleshooting (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders).pdf
415 BACKHOE LOADER H6L
415 BACKHOE LOADER H8A
416 BACKHOE LOADER 5PC
416 BACKHOE LOADER H8P
416 BACKHOE LOADER L8P
420 BACKHOE LOADER H8T
420 BACKHOE LOADER L8T
420 BACKHOE LOADER N2X
420XE BACKHOE LOADER H9X
430 BACKHOE LOADER H8W
430 BACKHOE LOADER L8W
PRODUCT DETAILS:
Total Pages: 2,613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
M0109879 - Disassembly and Assembly (415; 416; 420; and 430 Backhoe Loader (Center-Pivot) Machine Systems)................1
Bucket Positioner Control - Remove and Install................4
System Pressure - Release................7
Bucket - Remove and Install................8
Tilt Cylinder - Remove and Install................17
Tilt Cylinder - Disassemble................24
Tilt Cylinder - Assemble................30
Lift Cylinder - Remove and Install................37
Lift Arms - Remove and Install................40
Hoe Bucket - Remove and Install................47
Quick Coupler - Remove and Install - Loader................49
Backhoe Bucket Linkage - Remove and Install................57
Backhoe Bucket Cylinder - Remove and Install................60
Backhoe Bucket Cylinder - Disassemble................63
Backhoe Bucket Cylinder - Assemble................68
Stick Cylinder - Remove and Install................74
Stick Cylinder - Disassemble................78
Stick Cylinder - Assemble................84
Stick - Remove and Install................91
Extendable Stick Cylinder - Remove and Install................100
Extendable Stick Cylinder - Disassemble................103
Extendable Stick Cylinder - Assemble................108
Extendable Stick - Remove and Install................114
Boom Cylinder - Remove and Install................121
Boom Cylinder - Disassemble................127
Boom Cylinder - Assemble................133
Boom - Remove and Install................140
Swing Cylinder - Remove and Install................144
Swing Cylinder - Disassemble................148
Swing Cylinder - Assemble................156
Swing Frame - Remove................165
Swing Frame - Install................170
Stabilizer Cylinder - Remove and Install................175
Stabilizer Cylinder - Disassemble................179
Stabilizer Cylinder - Assemble................184
Stabilizer - Remove and Install................190
Service Brake Control - Remove and Install................193
Joystick Control - Remove and Install................201
Bank Valve (Backhoe) - Remove - Electrohydraulic Controls................204
Bank Valve (Backhoe) - Remove - Mechanical Controls................217
Bank Valve (Backhoe) - Remove - Pilot Controls................230
Bank Valve (Backhoe) - Disassemble - Electrohydraulic Controls................247
Bank Valve (Backhoe) - Assemble - Electrohydraulic Controls................316
Bank Valve (Backhoe) - Install - Electrohydraulic Controls................385
Bank Valve (Backhoe) - Install - Mechanical Controls................396
Bank Valve (Backhoe) - Install - Pilot Controls................408
Bank Valve (Loader) - Remove - Electrohydraulic Controls................424
Bank Valve (Loader) - Remove - Mechanical Controls................426
Bank Valve (Loader) - Disassemble - Electrohydraulic Controls................431
Bank Valve (Loader) - Assemble - Electrohydraulic Controls................452
Bank Valve (Loader) - Install - Electrohydraulic Conrtrols................472
Bank Valve (Loader) - Install - Mechanical Controls................475
Piston Pump (Main Hydraulic) - Remove and Install................480
Piston Pump (Main Hydraulic) - Disassemble................485
Piston Pump (Main Hydraulic) - Assemble................495
Hydraulic Tank - Remove and Install................507
Steering Metering Pump - Remove and Install................512
Steering Wheel - Remove and Install................518
Window Wiper and Wiper Motor (Front) - Remove and Install................521
Window Wiper and Wiper Motor (Rear) - Remove and Install................530
Cab - Remove - Optional Canopy................534
Cab - Install - Optional Canopy................564
Refrigerant Accumulator - Remove and Install................594
Ride Control Accumulator - Remove and Install................596
Seat - Remove and Install................599
Air Conditioner and Heater - Remove and Install................606
Fuel Tank - Remove and Install................616
Counterweight - Remove and Install................620
M0109880 - Disassembly and Assembly (415; 416; 420; 430; 432; 434; and 444 Backhoe Loader Engine Supplement)................622
System Pressure - Release................623
Hood - Remove and Install................624
Side Panel - Remove and Install................626
Diesel Particulate Filter - Remove and Install................628
Battery - Remove and Install................635
Electric Starting Motor - Remove and Install................638
Refrigerant Compressor - Remove and Install................640
Alternator - Remove and Install................643
Fan - Remove and Install................645
Fan Drive - Remove and Install................649
Water Pump - Remove and Install................652
Water Temperature Regulator - Remove and Install................655
Radiator; Fuel Cooler; After Cooler; and Hydraulic and XMSN Oil Cooler - Remove and Install................657
Refrigerant Condenser - Remove and Install................663
Hydraulic and Transmission Oil Cooler - Remove and Install................666
Turbocharger - Remove and Install................671
Diesel Exhaust Fluid Filter - Remove and Install................677
Diesel Exhaust Fluid Pump - Remove and Install................679
Diesel Exhaust Fluid Injector - Remove and Install................687
Catalyst (SCR) - Remove and Install................692
Nitrogen Oxide Sensor (Exhaust Outlet) - Remove and Install................699
Electronic Control Module (ECM) - Remove and Install................702
Fuel Filter and Water Separator - Remove and Install................705
Air Cleaner - Remove and Install................707
Engine - Remove................710
Engine - Install................724
Coolant Tank (Expansion) - Remove and Install................738
M0109881 - Disassembly and Assembly (415; 416; and 420 Backhoe Loader (Center-Pivot) Power Train)................740
System Pressure - Release................742
Solenoid Valve (Transmission) - Remove and Install................743
Transmission (Direct Drive) - Remove................746
Transmission (Direct Drive) - Disassemble................753
Transmission (Direct Drive) - Assemble................785
Transmission (Direct Drive) - Install................821
Transmission (Power Shift) - Remove................827
Transmission (Power Shift) - Disassemble................837
Transmission (Power Shift) - Assemble................874
Transmission (Power Shift) - Install................912
Drive Shaft (Front) - Remove and Install................922
Drive Shaft (Rear) - Remove and Install................924
Parking Brake - Disassemble - Spring Applied Hydraulically Released Parking Brake................925
Parking Brake - Disassemble - Mechanical Parking Brake................930
Parking Brake - Assemble - Spring Applied Hydraulically Released Parking Brake................939
Parking Brake - Assemble - Mechanical Parking Brake................944
Tie Rod (Steering)(Front) - Remove and Install................954
Final Drive Planetary - Remove and Install - Front Axle................957
Final Drive Planetary - Remove and Install - Rear Axle................960
Axle Housing and Flange - Remove - Rear Axle................964
Axle Housing and Flange - Disassemble - Rear Axle................967
Axle Housing and Flange - Assemble - Rear Axle................968
Axle Housing and Flange - Install - Rear Axle................969
Axle Shaft - Remove and Install - Rear Axle................974
Drive and Steering Axle (Front) - Remove................976
Drive and Steering Axle (Front) - Install................980
Steering Cylinder (Front) - Remove and Install................983
Steering Cylinder (Front) - Disassemble................985
Steering Cylinder (Front) - Assemble................989
Pinion and Differential (Drive and Steering Axle)(Front) - Remove................993
Pinion and Differential (Drive and Steering Axle)(Front) - Disassemble................999
Pinion and Differential (Drive and Steering Axle)(Front) - Assemble................1010
Pinion and Differential (Drive and Steering Axle)(Front) - Install................1019
Rear Axle - Remove................1036
Rear Axle - Install................1041
Axle Housing; Axle Shaft; and Wheel Flange - Remove - Front Axle................1046
Axle Housing; Axle Shaft; and Wheel Flange - Disassemble - Front Axle................1050
Axle Housing; Axle Shaft; and Wheel Flange - Assemble - Front Axle................1056
Axle Housing; Axle Shaft; and Wheel Flange - Install - Front Axle................1062
Axle Housing (Service Brakes; Differential and Bevel Gear) - Assemble................1066
Tire and Rim (Front) - Remove and Install................1103
Tire and Rim (Rear) - Remove and Install................1105
Axle Housing (Service Brakes; Differential and Bevel Gear) - Disassemble................1107
M0110845 - Schematic (415 and 416 Backhoe Loader Hydraulic System (Mechanical Controls) (Function Isolation); Schematic Part Number 584-3396-00 (For S_N H8P1-UP H8A1-UP L9P1-UP L8P1-UP)................1137
Features................1137
Cover Page................1139
Information................0
Component Location................1140
Tap Location................1141
Schematic................1142
Machine Views................0
Chassis View................1143
Coupler View................1144
Cylinder View................1145
M0110847 - Schematic (415 Industrial Loader Hydraulic System 602-3045)................1146
M0110849 - Schematic (415; 416; 420; 420 XE; 428; 430; 432; 434; and 444 Backhoe Loader Electrical System with Autoshift Transmission; Electrohydraulic Loader Controls and Pilot Operated Backhoe Controls)................1148
M0110851 - Schematic (415; 416; 428; and 434 Backhoe Loader Electrical System (C3.6 no Machine ECM) (Function Isolation); 529-7063-00(For Serial Numbers H7D1-UP H8A1-UP H8P1-UP H7K1-UP H6L1-UP))................1154
Features................1154
Cover Page................1156
Information................0
Component Location................0
Vol 1 - Cab Wiring................1157
Vol 2 - Engine................1158
Vol 3 - Chassis Wiring................1159
Connector Location................0
Vol 1 - Cab Wiring................1160
Vol 2 - Engine................1161
Vol 3 - Chassis Wiring................1162
Schematics................0
Vol 1 - Cab Wiring................1163
Vol 2 - Engine................1164
Vol 3 - Chassis Wiring................1165
Machine Views................0
Vol 1 - Cab Wiring................0
Cab Front View................1166
Cab Front - Underview................1167
Cab Rear View................1168
Console View................1169
Dashboard View................1170
Fuse Block................1171
Vol 2 - Engine................0
Chassis Left View................1172
Chassis Right View................1173
Engine View................1174
Vol 3 - Chassis Wiring................0
Chassis - Front................1175
Chassis - Rear................1176
DIG Loader................1177
External Cab Roof and Roadlight Internal Harness................1178
Head Liner................1179
HVAC................1180
Internal Cab Roof................1181
Machine - Front View................1182
Manual - XMSN................1183
Powered Sideshift................1184
Product Link and Differential Lock................1185
Seating Arrangement................1186
M0110931 - Systems Operation (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders)................1187
General Information................1188
Features................1201
Electrical Input Components................1223
Electronic Control Module................1288
Electrical Output Components................1290
M0110931 - Testing and Adjusting (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders)................1324
Calibration................1325
Electronic Control Module (ECM) - Flash Program................1332
Electronic Control Module (ECM) - Configure................1334
Electronic Control Module (ECM) - Replace................1338
Connector Contact Description................1340
System Schematic................1357
M0110931 - Troubleshooting (415; 415IL; 416; 420; 420XE; 428; 430; 432; 434 and 444 Backhoe Loaders)................1364
General Information................1366
Service Tools................1368
Connector Locations................1371
Diagnostic Capabilities................1372
Operational Checks (All Wheel Steer)................1378
Operational Checks (Axle; Differential)................1381
Operational Checks (Brake System)................1383
Operational Checks (Hydraulic System)................1385
Operational Checks (Transmission)................1387
Operational Checks (Steering System)................1389
Determining Diagnostic Trouble Codes................1391
Diagnostic Trouble Codes................1395
Event Codes................1410
Symptom Troubleshooting................1417
Backup Alarm Always Off................1420
Backup Alarm Always On................1423
CAN Data Link - Test................1425
Charging System - Test................1437
Electrical Power Supply - Test................1438
Operator Control Switch (Switch to Battery) - Test................1446
Operator Control Switch (Switch to Ground) - Test................1453
Parameter - Test................1467
Position Sensor (Proximity Switch) - Test................1471
Sensor (Data Link Type) - Test................1479
Sensor (Multi-Signal; Analog; Active) - Test................1484
Sensor Signal (Analog; Passive) - Test................1491
Sensor Signal (PWM) - Test................1500
Sensor Supply - Test................1516
Solenoid Return - Test................1526
Solenoid Valve - Test................1534
Solenoid Valve (Switch Controlled) - Test................1558
Wiring Harness (Open Circuit) - Test................1564
Wiring Harness (Short Circuit) - Test................1566
M0110985 - Specifications (415; 416; 420; 420XE and 430 Backhoe Loader Axles; Differential and Brakes)................1568
Axle Mounting................1569
Drive and Steering Axle (Front)................1571
Wheel and Tire (Front)................1579
Axle (Rear)................1581
Wheel and Tire (Rear)................1593
Drive Shaft................1595
Differential Lock Lines................1600
Parking Brake Control................1602