Volvo L60F Wheel Loader Workshop Repair Service Manual PDF Download - MVLVL60FOPES.zip
Volvo L60F Wheel Loaders Service Repair Manual
This is the full factory-issued service and repair manual for Volvo L60F Wheel Loaders, complete with electrical wiring schematics. It contains every piece of service data you need to maintain, troubleshoot, fix, and service the machine just like a trained professional technician would.
Volvo L60F Wheel Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAIN SECTIONS
(0) GENERAL
(1) STANDARD PARTS, SERVICE
(2) ENGINE WITH MOUNTING AND EQUIPMENT
(3) ElEC. SYSTEM, WARNING SYSTEM, INFORMATION SYSTEM,INSTRUMENTS
(4) POWER TRANSMISSION
(5) BRAKE
(6) STEERING
(7) FRAME, SPRINGS, DAMPING, AXLE SUSPENSION, WHEELTRACK UNIT
(8) MACHINERY HOUSE, CAB, EXTERIOR TRIM PARTS ANYWHERE
(9) HYDRAULIC SYSTEM, DIGGING-HANDLING-GRANDING EQUIPM., MISC. EQUIP
PRODUCT DETAILS:
Total Pages: 1,722 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
(0) GENERAL
(03) SPECIFICATIONS
(030) General
3rd4th hydraulic function, specifications
3rd4th hydraulic function, tightening torques
Air conditioning, refrigerant, weight
Air conditioning, specifications
Air distribution, specifications
Alternator 80 A, specification
Battery, specifications
Battery, weight
Boom Suspension System, specifications
Boom Suspension System, tightening torques
Brake accumulator, specifications
Brake system, specifications
Brake valve, tightening torques
Cab, tightening torque
Control valve, lever steering (CDC), specifications
Control valve, specifications
Conversion tables 1
Conversion tables 2
Cooling fan rpm, specifications
Cooling system, capacity
Electrical system, specifications
Engine, capacities
Engine, specifications
Engine, tightening torques
Engine, weight
Frame joint, tightening torques
Frame, tightening torque
Front and rear axles, specifications
Front axle, capacity
Front axle, tightening torque
Front wheel brakes, tightening torques
Fuel feed pump, specifications
Fuel system, specifications
Fuel system, tightening torques
Fuel tank, volume
Hydraulic connections, tightening torques
Hydraulic pump (P2), specifications
Hydraulic pump (P3), specifications
Hydraulic system, volume
Hydraulic transmission, specifications
Hydraulic transmission, tightening torques
Hydraulic transmission, volume
Lever steering (CDC), specifications
Lift cylinder, tightening torques
Lighting, specifications
Lubrication system, specifications
Parking brake, specifications
Preheating, specifications
Propeller shaft, tightening torque
Rear axle, capacity
Rear axle, tightening torque
Secondary steering pump, specifications
Servo system, specifications
Starter motor, specifications
Steering, specifications
Temperature limits for cooling fan speed, specifications.
Thermostat, specifications 1
Thermostat, specifications 2
Tilt cylinder, tightening torques
Turbocharger, tightening torques
Valve system specifications
Wheel brake, specification
Wheels, specifications
Wheel, tightening torque
(08) TOOL
(080) General
E1706
E 1708, Checking point
E-2000
E-2001
E-2017
(09) MISCELLANEOUS
(090) General
Basic checks
(1) STANDARD PARTS, SERVICE
(16) LUBRICANT, FUEL, OTHER FLUID
(160) General
Coolant
Recommended lubricants, oils
(17) SERVICE
(170) General, common info about 171 - 179
Charging batteries
Charging of batteries
Cleanliness, brake and hydraulic systems
Electric welding
Repairing hydraulic system
Working on the electrical system of the machine
(172) Warranty service
Hydraulic pump, checking and adjusting max working pressure
Service position 1
Service position 2
Steering system, checking and adjusting working pressure
Transmission oil pressure, checking 1
Transmission oil pressure, checking 2
Warranty inspection 1000 hours
Warranty inspection 100 hours
(173) Maintenance
Boom suspension accumulator, check and adjusting
Brake discs, measuring wear 1
Brake discs, measuring wear 2
Hydraulic pump, checking and adjusting max working pressure
Maintenance service, daily
Maintenance service, every 1000 hours
Maintenance service, every 2000 hours
Maintenance service, every 250 hours
Maintenance service, every 4000 hours
Maintenance service, every 500 hours
Maintenance service, every 50 hours
Maintenance service, every 6000 hours
Service position 1
Service position 2
Service position 3
Service position 4
Steering system, checking and adjusting working pressure 1
Steering system, checking and adjusting working pressure 2
Transmission oil pressure, checking
Wheel brake, specification 1
Wheel brake, specification 2
(176) Emergency measures
Mechanical release of parking brake 1
Mechanical release of parking brake 2
Towing
(179) Miscellaneous
Electric welding
(19) GENERAL
(191) Safety equipment, without own function group
CE-marking, EMC-directive
Checking function
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Safety concerns everybody! 1
Safety concerns everybody! 2
Safety rules when servicing
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting complete machine
Safety when using lifting equipment
Safety when working on hydraulic systems
Safety when working with air conditioning refrigerant
Safety when working with batteries
Service position 1
Service position 2
Some simple rules regarding tyre handling 1
Some simple rules regarding tyre handling 2
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Working under raised boom
(2) ENGINE WITH MOUNTING AND EQUIPMENT
(20) GENERAL
(200) General, engine installation and its function
E-ECU, MID 128, changing non-programmed ECU
E-ECU, MID 128, changing pre-programmed ECU
Engine, description
(21) ENGINE
(210) General, common info about 211 - 218
Compression test 1
Compression test 2
Cylinder compression, VCADS Pro
Engine, capacities
Engine, installing 1
Engine, installing 2
Engine, removing 1
Engine, removing 2
Engine rotation speed sensor, replacing
Engine, specifications
Engine, tightening torques
Engine, weight
Idle, VCADS Pro
Stall speed, checking
Stall speed, VCADS Pro
VCADS Pro, central systems updating, replace component
VCADS Pro, MID 128, programming E-ECU
(214) Valve mechanism
Internal Exhaust Gas Recirculation (IEGR), description
Valves, adjusting 1
Valves, adjusting 2
Valve system specifications
(216) Crank shaft, connecting rod, vibration damper, fly wheel
Crankshaft, replacing front oil seal
(22) LUBRICATING SYSTEM
(220) General, common info about 221 - 224
Lubricating system, description
Lubrication system, specifications
(221) Oil pump, line
Lubrication oil pressure, checking with pressure gauge
(23) FUEL SYSTEM
(230) general (common info about 233 - 238)
Carbon dioxide in fuel system, check
Fuel system, bleeding
Fuel system, description
Fuel system, tightening torques
Instructions for working with electronic fuel injection
(233) Fuel pump, filter, strainer
Feed pump, checking feed pressure
Fuel feed pump, description
Fuel feed pump, specifications
Fuel filter, checking
Fuel filter, description
(234) Fuel tank, fuel filling pump
Fuel tank, installing
Fuel tank, removing
Fuel tank, volume
(237) Injector, delivery pipe
Cylinder compression, VCADS Pro
Fuel control valve (FCV), checking
Fuel control valve (FCV), description
Fuel control valve (FCV), replacing
Fuel rail, description
Fuel rail pressure sensor, replacing
Fuel system, specifications
High pressure fuel pump, checking
High pressure fuel pump, description
High pressure fuel pump, replacing
Injectors, description
Injectors, replacing all 1
Injectors, replacing all 2
Pressure relief valve (PRV), checking
Pressure relief valve (PRV), replacing
(25) INLET SYSTEM, EXHAUST SYSTEM
(250) General, common info about 251 - 258
Intake and exhaust system, description 1
Intake and exhaust system, description 2
(255) Turbo charger
Turbocharger, description 1
Turbocharger, description 2
Turbocharger, inspection
Turbocharger, replacing
(256) Air cleaner with connections, air pre-heater
Air cleaner, description
Preheating, description
(258) Charge air cooler with connections
Intercooler, description
(26) COOLING SYSTEM
(260) General, common info about 261 - 269
Carbon dioxide in coolant system, checking
Cooling system, description
(261) Radiator, mounting and connections included
Cooling system, capacity
Radiator, installing
Radiator, removing
(262) Coolant pump, thermostat
Thermostat, specifications
(263) Fan, fan shroud, fan coupling
Cooling fan, component location
Cooling fan, description
Cooling fan hydraulics, funktion check
Cooling fan motor, description
Cooling fan motor, replacing
Cooling fan rpm, specifications
Fan control valve, installing
Fan control valve, removing
Fan control valve, seal replacement
Hydraulic pump (P3), specifications
Pump 3 (P3), max pressure and fan speed, checking and adjusting
Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed)
Reversible cooling fan, description
Temperature limits for cooling fan speed, specifications.
(27) ENGINE CONTROL
(271) Revs control, foot operated
Accelerator Pedal 1
Accelerator Pedal 2
(272) Revs control, hand operated
Hand Throttle