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6 Ways UltraGauge+ Is Revolutionizing Ultrasonic Wall Thickness Measurement



Smart, Scalable, and Ready for High-Precision Industries

When it comes to producing high-specification products—especially in sectors like medical tubing, automotive components, or wire and cable—precision is non-negotiable. That’s where UltraGauge+ by LaserLinc comes in. This ultrasonic system is redefining how manufacturers measure wall thickness in real-time, helping improve product quality, minimize waste, and streamline operations.

Here are six powerful ways UltraGauge+ is making waves in ultrasonic wall thickness measurement.

Accurate Measurements, No Matter the Material

UltraGauge+ excels in measuring both conductive and non-conductive materials with extreme accuracy. Whether you're working with plastic, rubber, metal, or composites, this system uses high-frequency ultrasonic pulses to measure wall thickness and concentricity without making contact with the product.

This means fewer variables, no material distortion, and precise measurements every time—especially valuable in fast-paced production environments.

Designed for Harsh Manufacturing Environments

Manufacturing floors are rarely pristine. Between vibrations, temperature changes, humidity, and line speed variation, measurement systems must withstand it all. UltraGauge+ is designed with a rugged industrial aesthetic, protecting water, dust, and oil while maintaining exceptional sensitivity.

Its intelligent signal processing filters out noise and interference, giving you consistent results even under less-than-ideal conditions.

Real-Time Monitoring That Reduces Scrap

UltraGauge+ delivers live data to your operator interface, enabling teams to monitor wall thickness and make adjustments in real time. If the product starts to drift out of tolerance, the system immediately notifies the team—avoiding out-of-spec products and the associated costs.

You’ll save raw materials, reduce rework, and boost overall efficiency—all thanks to real-time process visibility from your ultrasonic measuring device.

Seamless Integration with Total Vu™ and Existing Systems

UltraGauge+ doesn’t require a complete system overhaul. It integrates seamlessly with LaserLinc’s Total Vu™ HMI platform and other third-party systems using open protocols like OPC-UA and Modbus.

The result? A scalable solution that plays nicely with the equipment you already use, empowering smarter decisions without added complexity.

Flexible Configurations for Any Line

No two production lines are the same, which is why flexibility matters. UltraGauge+ is available in multiple probe configurations—single-channel, dual-channel, or multi-axis setups—to meet your process needs. Whether you need one measurement point or a complete 360° view, UltraGauge+ delivers.

Thanks to adjustable mounts and simple setup tools, installation is straightforward and minimizes downtime during upgrades.

Backed by a Leader in Precision Measurement

LaserLinc has a long-standing reputation for building high-quality, non-contact measurement and inspection systems. The UltraGauge+ series is part of a broader ecosystem that includes laser micrometers, flaw detection tools, and real-time data visualization platforms—all designed, supported, and manufactured in the U.S.

That means you're not just getting a tool—you’re partnering with a team that’s committed to performance, training, and long-term support.

Conclusion: A Smarter Way to Measure Wall Thickness

UltraGauge+ doesn’t just offer high-spec measurements—it gives you control over your process in a way that’s adaptable, accurate, and cost-effective. Whether you’re optimizing yield, enhancing quality, or preparing for higher customer demands, this ultrasonic system is designed to grow with you.

In an industry where minor variances can make a significant impact, having the right tools in place—like UltraGauge+—can set you apart. Ready to see what smarter ultrasonic measurement can do for your operation? Visit LaserLinc and take the next step in precision.