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Production & Operations -

Excel Used Like a Calculator Instead of a System


A knife in the hand of a murderer leads to death, … but a knife in the hand of a surgeon leads to life.


Designed and Developed by Paul M. Critchlow, © 2026,


When Spreadsheets Lie – that false confidence in spreadsheets,” released 10 Feb 2026

 

Excel Used Like a Calculator Instead of a System


In production and operations reporting, I often find Excel being used like a calculator with memory.

Examples include:

manually adding selected cells for totals
colour-coding rows to indicate categories
Re-calculating totals when items move categories


This feels controlled because the person “did the maths themselves.”

In reality, it introduces a serious risk: double-counting, omissions, and silent drift.

When a single value moves between categories, every manual total must be revisited. If one is missed, the system still produces a number — just not a reliable one.


Excel didn’t fail here.

The system design did.


Question to consider:

If one production figure moved categories today, how many totals would need to be manually corrected?

 

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