Hitachi ZX200-3 / ZX225US-3 / ZX225USR-3 / ZX240-3 / ZX270-3 Class Excavator Training Text Service Manual

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This Training Text PDF download for the ZAXIS 200-3 / 225US-3 / 225USR-3 / 240-3 / 270-3 Class Hitachi Hydraulic Excavator has easy to read text sections with top quality diagrams, pictures and illustrations.


APPLICABLE MODELS :

HITACHI ZAXIS200-3
HITACHI ZAXIS200LC-3
HITACHI ZAXIS210H-3
HITACHI ZAXIS210LCH-3
HITACHI ZAXIS210K-3
HITACHI ZAXIS210LCK-3
HITACHI ZAXIS240-3
HITACHI ZAXIS240LC-3
HITACHI ZAXIS250H-3
HITACHI ZAXIS250LCH-3
HITACHI ZAXIS250K-3
HITACHI ZAXIS250LCK-3
HITACHI ZAXIS270-3
HITACHI ZAXIS270LC-3
HITACHI ZAXIS330-3
HITACHI ZAXIS330LC-3
HITACHI ZAXIS350H-3
HITACHI ZAXIS350LCH-3
HITACHI ZAXIS350K-3
HITACHI ZAXIS350LCK-3


TABLE OF CONTENTS :

OPERATION PRINCIPLE
SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Controller
Group 2 Control System
Group 3 ECM System
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Swing Device
Group 3 Control Valve
Group 4 Pilot Valve
Group 5 Travel Device
Group 6 Signal Control Valve
Group 7 Others (Upperstructure)
Group 8 Others (Undercarriage)

PEFORMANCE CHECK & TROUBLESHOOTING
SECTION 4 OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Excavator Test
Component Test
SECTION 5 TROUBLESHOOTING
Diagnosing Procedure
Monitor Unit
Dr. ZX
e-Shovel
Component Layout
Troubleshooting A
Troubleshooting B
Electrical System Inspection

MAINTENANCE
MAINTENANCE
CORRECT MAINTENANCE AND INSPECTIONPROCEDURES
CHECK THE HOUR METER REGULARLY
USE CORRECT FUELS AND LUBRICANTS
LAYOUT
MAINTENANCE GUIDE TABLE
PREPARE MACHINE FOR MAINTENANCE
HOOD AND ACCESS COVERS
PERIODIC REPLACEMENT OF PARTS
MAINTENANCE GUIDE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
STORING THE MACHINE
REMOVING THE MACHINE FROM STORAGE
TROUBLESHOOTING
IMPOSSIBLE TO START THE ENGINE
ENGINE
ELECTRICAL SYSTEM
MODE SELECTION
CONTROL LEVERS
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
SPECIFICATIONS
SPECIFICATIONS
WORKING RANGES
SHOE TYPES AND APPLICATIONS
BUCKET TYPES AND APPLICATIONS

GENERAL INFORMATION
Contents
Overview
Front
Side
Rear
Cab (STD)
Air Conditioner (Fresh Air Filter)
Air Conditioner (Circulating Air Filter)
Cab Interior
Cab Floor
Emergency Engine Stop Switch
Multi-Function Monitor
Switch Panel (Right)
Switch Panel (Left)
Pilot Control Shut-Off Lever
Pilot Valve & Shut-Off Switch
Rear Tray
Electrical Parts in Cab
Engine Compartment with Cover
Engine
Cooled EGR System Sensors
Crank Speed Sensor & Sensors
Coolant Temp. Sensor
Common Rail Pressure Sensor
Main Fuel / Pre-Fuel Filter & Fuel Pump
Engine Oil Filter
Engine Oil Drain
Engine Oil Drainer
Utility Space
Engine Control Module (ECM)
Air Cleaner and Element
Air Cleaner Restriction Switch
Atmosphric Pressure Sensor
Intake Air Temperature Sensor
Cooling System (Inter Cooler and Radiator, Oil Cooler)
Air Conditioner Condenser and Fuel Cooler
Battery and Relays
Pump Compartment
Pump Device
Pump Regulator
Pilot Filter
Main Component Layout
Control Valve
Main and Overload Relief Valve
Arm Roll-In Pressure Sensor
Boom-Up Pressure Sensor
Signal Control Valve
Swing Device
Hydraulic Oil Tank
Hydraulic Oil Temperature Sensor
Fuel Tank
Fuel Level Gauge Sensor
Automatic Fuel Device (Option)
Undercarriage
Track Frame
Track Link and Rollers
Front Idler
Travel Device
Travel Motor
Center Joint (1)
Center Joint (2)
Front Attachment (Standard)
Attachment Piping (Standard)
Hose Rupture Valve for Mono Boom Type (Option)


MANUAL SPECIFICATION :

File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
Total Pages : 1189


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